Indesit MSZ801DF Operating and installation instructions

Language
English
Service Manual
SIDE-BYSIDE
Edition
2008.09.02
Service
Information
GB
HOTPOINT
SIDE-BYSIDE
FRIDGE
FREEZERS
(7 ~ Segment Version)
ISSUE 1 SEP. 2007
MODELS COMM.
COVERED CODE
ENERGY BAND ‘A’ MODELS
MSZ801DF 48862
MSZ802DF 48863
MSZ803DF 46196
XBZ800AE NF /HA 60904
------------------------------------
XBZ800AE NF 45537

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HEALTH AND SAFETY
For the servicing of refrigeration products, containing Isobutane R134a refrigerant.
These instructions are in addition to any other Company procedures already published.
Published primarily for Indesit Company engineers working in the UK or Southern Ireland, for which
these instructions are MANDATORY.
General
1. This manual is not intended as a comprehensive repair/maintenance guide to the appliance.
2. It should only be used by suitably qualified persons having technical competence, applicable product
knowledge, suitable tools and test equipment.
3. Servicing of electrical appliances must be undertaken with the appliance disconnected. (unplugged from
the electrical supply).
4. Servicing must be preceded by earth continuity and insulation checks.
5. Personal safety precautions must be taken to protect against accidents caused by sharp edges on metal
and plastic parts.
6. After servicing, the appliance must be rechecked for electrical safety.
Refrigerant R134a - Safe Handling - Transporting & Storage
1. Work areas should be well ventilated and any immediate heat sources turned off.
2. Do not smoke where there is a possibility of refrigerant in the atmosphere. Customer/s should also be
advised.
3. Cylinders must not have heat applied, or stand close to a heat source, and should be stored out of direct
sunlight.
4. Should a sudden release of refrigerant occur, open windows or outside doors in the immediate vicinity,
then evacuate for a few minutes.
5. It is illegal to intentionally vent R134a refrigerant to atmosphere. Follow the company procedure on col-
lection and reclamation.
6. If a leak is identified the appliance must be repaired immediately if possible.
7. Where it is not possible to repair the appliance immediately the customer should be advised:
Appliance should be turned off and the refrigerant recovered.
8. Returned compressors must be sealed to prevent the escape of oil and refrigerant. Refer to the Environ-
mental responsibilities for service engineers in your Health and Safety booklet.
9. Cylinders (R134a) being transported must be in an upright position on the floor of the vehicle and pre-
vented from movement.
10. A green compressed gas label Part No. 8100062 should be displayed on the rear of the vehicle.

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Service Manual
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2008.09.02
CONTENTS
Health & Safety .............................................................................................................................................................2
Index & Serial Number / Product Identity ..................................................................................................................3
Introduction ..................................................................................................................................................................4
Specifications .........................................................................................................................................................5 - 6
Appliance Dimensions & Water Filter ....................................................................................................................... 7
Detailed View................................................................................................................................................................ 8
Control Panel Interface ....................................................................................................................................... 9 - 10
Description of Functions .......................................................................................................................................... 11
Component Functions .......................................................................................................................................12 - 13
Temperature Tables ................................................................................................................................................... 14
Alarm Conditions ...................................................................................................................................................... 15
Auto-Test and Fault Conditions .........................................................................................................................16 - 17
Air Flow ............................................................................................................................................................... 18 - 19
Ice-Maker Function and Adjustment ........................................................................................................................20
Power Module Parameters .................................................................................................................................21 - 22
Servicing & Dismantling Instructions................................................................................................................23 - 26
Compressor Connection Chart .................................................................................................................................27
Power Module Edge Connections ............................................................................................................................28
Connector Block Chart ............................................................................................................................................ 29
Theoretical Wiring Diagram ......................................................................................................................................30
Thermistor Sensor Location .....................................................................................................................................31
Installation Instructions .....................................................................................................................................32 - 36
PRODUCT IDENTITY
Example
705031421
1
2
1 Industrial Code: 8539 695 15000
2 Serial Number:
Printed on a separate label below the Rating Plate
Build number that day, e.g. 1421th built
Day of manufacture, e.g. 03rd of month
Month of manufacture, e.g. May
Year of manufacture, e.g. 2007

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Service Manual
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MODEL INTRODUCTION
The models included in this publication are 1765 mm high Side by Side no-frost Fridge Freezers that were
introduced in July 2007. All models are similar with regard to the furniture design, but there are variations for
exterior colour.
Models MSZ801DF, MSZ802DF and MSZ803DF interior:
The interior of the fridge has safety glass shelves, one meat drawer (chiller) and one humidity controlled
salad bin (crisper) with a glass cover. The door has two deep shelf, dairy shelf with a lid, a commodity shelf
and lower bottle shelf.
The interior of the freezer section has two drawers of varying sizes, two safety glass shelves of varying sizes
and ice cube maker. The door has four commodity shelves of varying sizes.
For banding and colour information, refer to the Front Cover and or Specifications page.
The appliance is “no-frost” design so defrosting is automatic.
All models have wheels at the rear and wheels / adjustable feet at the front.
The digital display interface module (7 ~ segment LED) is mounted in the front of the freezer door with the
drinks dispenser, the fast freeze button and ice maker controls are also mounted in the same area.
The fridge and freezer temperature settings are adjusted by selecting the + / - buttons next to the relevant
temperature display window. All functions are monitored and actioned by the power module mounted at the
rear of the appliance within the compressor compartment.
The climate class is N / ST signifying that it is designed to operate in ambient temperatures between +16°C
to +38°C.
As with many refrigeration appliances, it is important that it is installed and operated within the recommended
ambient temperature range and that there is adequate ventilation.
All appliances equipped with an automatic ice-maker and water dispenser must be connected to a water
supply that only delivers drinking water. See specification page for pressure requirements.

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SPECIFICATIONS
Colours Introduction Date - July 2007
Polar White MSZ801DF
Silver MSZ802DF
Stainless Steel MSZ803DF
Suffix ‘DF’ = dispenser models
GENERAL:
Manufactured in: Italy
Appliance Type: Side by Side
Static / No- Frost: No-Frost
Door Hinging - Freezer L/H & Fridge R/H
Reversible: No
Plug/Cable: UK / 1.6m
Water Pipe: 1.65m
Noise Level: ‘A’ band models ~ 45dB
Climate Class: (Rating Plate) N.ST = 16°C to 38°C
Refrigeration Type: No-Frost - Fin On Tube (FOT)
DIMENSIONS & WEIGHT:
Height: 1765 mm
Width: 902 mm
Depth: 752 mm
To allow product handling and sufficient air circulation, leave at least 10 mm clearance at the sides, above the
appliance and between the rear panel and the wall.
Weight Gross: 146 kg
Weight Net: 140 kg
CAPACITIES / VOLUME:
Gross Volume Net Volume
Fridge: 340 litre 335 litre
Freezer: 206 litre 155 litre
Freezing Capacities 24 hrs 12 kg
Conservation Time 11 hours

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TECHNICAL DATA:
Power Supply Voltage: 220/240 V
Power Supply Frequency: 50 Hz
Mains Water Supply: Min. 1.7 bar
Max. 8.1 bar
Freezer Lamp: E27 40W 220V - 240V
Dispenser Lamp: E14 10W 230 - 240V
Fridge Lamp (Blue Light): T-Click 40W 220V - 240V
ENERGY
Energy Class: A
Power Consumption: 1.39 kWh/24hr
Annual Consumption: 507.3 kWh/yr
COMPRESSOR WINDING
Manufacturer: Embraco
Type I/D: EGYS 90 HLP
Winding Resistance
Start: 21.3 Ω
Run: 12.3 Ω
Refrigerant/ Grams: R134a / 160g - Refer to the appliance rating plate
Insulation: C-Pentane
HEATER RESISTANCES
Evaporator Defrost Heater: 8.57 kΩ
COMPONENT RESISTANCES
Condenser Fan Motor: 4.49kΩ
Evaporator Fan Motor: 2.35kΩ
Water Dispenser Solenoid Valve: 8.68kΩ
Water Ice Maker Solenoid Valve: 8.71kΩ

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APPLIANCE DIMENSIONS (all measurements are approximate)
APERTURE MEASUREMENTS PLAN VIEW
(WITH DOORS OPEN 90° AND FULLY)
Cabinet Height = 1760 mm
Cabinet Height with doors = 1765 mm
Depth including door handles: 605 mm + 150 mm = 750 mm
Depth without doors = 605 mm
Depth without handles: 605 mm + 110 mm = 715 mm
WATER FILTER
1. Locate the water filter cartridge cap below the freezer compartment door.
Rotate the cap counter clockwise to a vertical position and pull the cap and filter cartridge out through
the base grille. Note: Since there is water in the cartridge, some spilling may occur.
2. Remove the cartridge cap by sliding it off the end of the old cartridge.
DO NOT DISCARD THE CAP.
3. Take the new cartridge out of its packaging and remove the protective cover from the o-rings.
Make a note of the installation date in the space provided on the new cartridge.
4. Slide the cartridge cap onto the new cartridge.
5. With the cartridge cap in the vertical position, push the new filter cartridge into the base grille until it
stops. Rotate the cartridge cap clockwise to a horizontal position.
6. RUN WATER THROUGH THE DISPENSER UNTIL THE WATER RUNS CLEAR (about 9-14 litres or 6-7
minutes). This will clean the system and clear air from the lines. Note: as air is cleared from the system,
water may spurt out of the dispenser.

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DETAILED VIEW - MSZ8.. / XBZ800 AE NF / HA
ADNRC
B
I
K
L
J
FEHGFMPQ
O
S
S
T
*
REFRIGERATOR COMPARTMENT
A. Inside light
B*. Inside light (not fitted)
C. Adjustable shelf
D. Shelf - drawer lid
E Crisper (Salad Bin)
F. Crisper adjustment (Humidity Control)
G. Meat / vegetable drawer (Chiller)
H. Meat / vegetable drawer adjustment
I. Dairy products compartment
J. Door trays
K. 2-litre door tray with bottle holder
L. 0.75 litre door tray
M. Water filter
FREEZER COMPARTMENT
N. Automatic ice-maker
O. Glass shelves / Racks (depending on the model)
P. Drawer / Bottom basket (depending on the model)
Q. Drawer / Top basket (depending on the model)
R. Ice cube drawer
S. Freezer door trays
T. Inside light

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DETAILED VIEW - XBZ800 AE NF
Freezer compartment
S. Automatic icemaker
T. Grilles
U. Bottom drawer (in some models)
V. Top drawer
W. Ice cube container
X. Freezer inner door insert
Y. Freezer inner door shelf
Z. Top inside light (and lower light on some models
only)
Refrigerator compartment
A. Inside light
B. Middle light (in some models)
C. Adjustable shelf
D. Drawer cover and.Drawer (some models only)
F. Vegetable drawer
G. Vegetable drawer adjustment
H. Meat drawer
I. Meat drawer adjustment
L. Compartment
M. Shelf (with bottle holder in some models only)
N. 2l shelf (with bottle holder in some models
only)
O. 0.75l shelf
P. Shelf separator (some models only)
Q. Egg tray
R. Water filter (some models only)

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C
D
E
F
G
AB
CONTROL PANEL INTERFACE
TEMPERATURE CONTROL PANEL MSZ8.. / XBZ800 AE NF / HA
TEMPERATURE CONTROL PANEL XBZ800 AE NF
Keypad lock (XBZ800AENF only)
This function ensures settings are not accidentally changed or the appliance switched off.
• To lock the keypad, press and hold the Super Freeze Bkey on the left of the panel and the Super
Cool Hkey on the right at the same time for about 3 seconds, until the yellow light ecomes on
and a beep sounds.
• To unlock, repeat as above until the yellow light goes off.
BUTTON DESCRIPTION FUNCTION
A Freezer ~ This function allows you to adjust the displayed temperature.
temperature To adjust the temperature press the relevant + / - button until the
adjust / select required freezer temperature is displayed on the left.
B Super freeze ~ This function activates the super freeze (fast freeze) so fresh
food can be frozen. To enable press until the super freeze
symbol appears on the Display. It will automatically disable after
48 hours or when the button is pressed again.
C Stand-by function ~ This function turns off the refrigerator and freezer compartments
C
D
E
F
A
B
H

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to enable press and hold for 3 seconds: the display will go out
and a dash will appear on the left display.
To disable press and hold for 3 seconds: the display will return to
the previous set temperatures.
D Reset ~ This function can be used in the event of an alarm when an
acoustic signal and relevant indicator lights are activated.
To disable the acoustic alarm signal press the reset button.
E Fridge ~ This function allows you to adjust the displayed temperature.
temperature To adjust the temperature press the relevant + / - button until the
adjust / select required fridge temperature is displayed on the right.
F Holiday function ~ This function allows the fridge compartment to be deactivated if
the user is going away for sometime, the fridge will maintain
adequate temperature for preventing the formation of odours,
therefore not necessary to switch the appliance off.
B+F Control panel ~ This function locks the fridge and freezer controls.
Lock function To lock press and hold both the super freeze and super cool
(Child lock) buttons simultaneously for 3 seconds until the lock symbol
appears in the display and is accompanied by an acoustic signal.
H Super ~ This function activates the super cool so fresh food can the
Cool chilled rapidly in fridge.
function It will be automatically disabled after 6 hours or when the button is
pressed again.

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CONTROL PANEL INTERFACE
ICE & DISPENSER CONTROL PANEL MSZ8.. / XBZ800 AE NF / HA
ICE & DISPENSER CONTROL PANEL XBZ800 AE NF
BUTTON DESCRIPTION FUNCTION
G Dispenser light ~ This function switches on the dispenser light. To enable / disable
press the button.
H Stand-by function ~ This function turns off the ice maker.
To enable the ice maker press and
hold until the ice or crushed ice
symbol is displayed.
To disable the ice maker press and
hold until the ice or crushed ice symbol is extinguished.
J Ice mode function ~ This function allows you to select between ice cubes or crushed
ice to be dispensed.
K Reset ~ This function resets the water filter
replacement time.
Normally the water filter symbol is Green
(Blue on some models).
= Water Filter OK (Blue on some models)
= Water Filter requires replacing soon.
= Water Filter needs replacing.
LKJH
KGJH

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L Ice maker lock ~ This function locks the ice maker
and water dispenser controls.
To lock press and hold for 3
seconds until the lock symbol
appears in the display and is
accompanied by an acoustic signal.
To unlock press and hold for 3 seconds until the symbol is
extinguished.
Lock icemaker keypad (XBZ800AENF only)
With this function, you can stop ice and water from being dispensed to simplify cleaning or to prevent
children or animals accidentally dispensing them.
To lock, press and hold the “Icemode” Hand Gkeys together for 3 seconds, until the symbol
appears and a beep sounds.
If a key is pressed while this keypad is locked, a beep will sound and the yellow light will come on.
Repeat as above to unlock.
Please Note: If you switch off the icemaker and water dispenser, do not unplug the appliance, the icemaker
or the light, just disable the dispenser lever.

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DESCRIPTION OF FUNCTIONS
Super freeze function ~ This enables and controls the compressor, condenser fan and evaporator
fan to cool down the freezer compartment independently of the temperature
settings set by the user. The super freeze function will end automatically
after 48 hours after activation.
Freezer Temperature ~ This can be adjusted and selected by the “+ / -“ buttons in the freezer
section of the control interface. For each press of the relevant button you
will increase / decrease the temperature setting by 1°C increments.
The range is from -18°C (-17°C some models) to -24°C.
Freezer Door Alarm ~ The door alarm symbol lights up and the acoustic alarm is activated when
the freezer door remains open. When the door is left open for more than
2 minutes, the symbol flashes and an acoustic signal sounds.
Fridge Door Alarm ~The door alarm symbol lights up and the acoustic alarm is activated when
the fridge door remains open. When the door is left open for more than
2 minutes, the symbol flashes and an acoustic signal sounds.
Fridge Temperature ~ This can be adjusted and selected by the “+ / -“ buttons in the fridge
section of the control interface. For each press of the relevant button you
will increase / decrease the temperature setting by 1°C increments.
The range is from +2°C to +6°C.
Holiday Function This enables and controls the fridge damper (baffle) and evaporator fan
for the holiday mode. The evaporator fan is activated and the fridge
damper (baffle) is opened for only 2 minutes. This process is repeated
every 30 minutes while the holiday function is enabled.

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COMPONENT FUNCTIONS
General Information
The power module is made up of a number of smaller individual modules (sections), each one controlling a
functional component. The modules are linked together when required to control a particular function or fun-
ctions. The linking of the individual modules is optional and therefore allows for each module to be switched
ON or OFF, this is determined from the data stored or collected by the modules and the results of module
comparisons.
The power module memory stores information such as temperatures and times.
Having individual set of parameter values built in to it, directly aimed at providing the specific control needs
for the physical and system characteristics of the model type.
Fridge & Freezer Control
The power module monitors the fridge and freezer air sensors, comparing their sensor resistance values with
the cut-in and cut-out parameter values stored in its memory.
Although the parameters are set, they allow for adjustment within those parameters so that the user has
control.The results from the comparisons will determine if cooling is initiated, other circuits of the module will
also use the results.
The power module will enable normal operation provided there is no malfunction condition.
Fridge or Freezer Malfunction Module
The fridge or freezer malfunction module enables the appliance to continue operating in the unlikely hood of
the fridge or freezer sensors failing. Pre-set timed functions stored in the modules memory is used to cycle
cold request on and off.
A malfunction occurs when the fridge or freezer cabinet sensors return a value to the module of either
Open or Closed circuit, rather than a particular resistance value.
Evaporator Fan Module
The freezer fan is located above the evaporator coil and is designed to distribute the cold air produced by the
evaporator coil uniformly inside the freezer compartment and when necessary in the fridge compartment.
The freezer fan is managed by the module and is switched on/off after a preset time interval that is parame-
terised in the modules memory after a compressor start/stop.
The fan will not operate when in the defrost cycle.
After the defrost cycle the fan starts after a timed interval following a compressor start, this interval is also
parameterised in the modules memory; this interval is different from the interval programmed for normal
operating conditions.
Electronic Motorised Damper Assembly (Baffle)
The purpose of the damper is to allow the cold air produced by the evaporator to be distributed inside the
refrigerator compartment.
The damper is located in the top left hand (SX) corner of the fridge compartment. It is controlled by a fridge
air sensor (thermistor) positioned in the centre of the rear wall of the fridge. Cold air from the evaporator is
distributed in the refrigerator compartment.
continued.....

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COMPONENT FUNCTIONS
Compressor
The compressor is managed by the power module and switches on whenever a demand for cooling is recei-
ved.
There are situations of cooling demand in which the compressor remains off. These are as follows:
1. Compressor protection: the compressor switches on once a minimum safety time lag has elapsed
since the last power-off, thereby allowing the refrigerant gas pressure to reach a point of equilibrium in
the refrigerant circuit. The same minimum safety time is observed in the event of a mains power inter-
ruption (voluntary or involuntary).This compressor protection strategy is observed only after the product
has been operating continuously for the number of hours defined in the module memory.
2. Pause after defrost: at the end of the defrost cycle the compressor observes a protection time parame-
terised in the module memory so that the water formed during the defrost can be completely drained.

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5.55.76
5.45.65
5.30.54
5.20.43
5.10.32
5.10.3
TEMPERATURE TABLES
ON - OFF DAMPER TEMPERATURE TABLE
Refrigerator Display
FREEZER CONTROL TABLE
91-71-71-
02-81-81-
12-91-91-
22-02-02-
5.32-5.12-12-
5.42-5.22-22-
5.52-5.32-32-
5.62-5.42-42-
REFRIGERATOR Temperature Sensor
Damper (Baffle) ON (°C) Damper (Baffle) OFF (°C)
Super Cool
Any of the above
FREEZER Temperature Sensor
Freezer Display Compressor ON (°C) Compressor OFF (°C)
Super Freeze
Any of the above Continuous Run

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- -
ALARM CONDITIONS
Control Panel Interface (mounted above dispenser assembly) MSZ8..
Example above shows the ALARM ‘d’ flashing in the fridge temperature display.
• Check fridge Air Baffle (Damper) / Connections.
TEMPERATURE DISPLAY
Check freezer sensor / connections.
Check fill valve ice maker solenoid and connections.
Cubed Ice
ALARM CONDITION
Freezer Fridge
C
-9° or warmen
CF
C
d
Freezer too warm usually shown when turned on for the
first time *.
Temperature reached during a power cut *.
Communication alarm between the control and display modu-
le. Check connections to both modules. Note: The appliance
will run on default settings until fault is rectified.
Check fridge sensor / connections.
Check fridge air baffle (damper) / connections.
ICON DISPLAY ALARM CONDITION
Crushed Ice
* If the food has thawed out, it MUST NOT be refrozen.
To turn the acoustic buzzer off during an alarm condition, press the reset button ‘D’ once.
To restore the alarm condition back to normal operation proceed as follows:
1. Press the main RESET button (D).
2. Remove from the mains power.
3. Reconnect the main power.

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AUTO TEST
This helps with a quick check of the loads and sensors (thermistors), which otherwise are difficult to activate.
NOTE: - Before using the AUTO-TEST it is advisable to check the correct operation of the temperature 7-
segment LEDs (both fridge and freezer display), which are used for signalling possible malfunctions. Ensure
the Super Freeze or Holiday modes have not been selected before starting the AUTO-TEST.
SIDE X SIDE
NO-FROST
MODELS
MSZ801DF
(cc48862)
MSZ802DF
(cc48863)
MSZ803DF
(cc46196)
TO ACTIVATE TO
DEACTIVATE
Sequence of check codes is indicated in
the Freezer display (Sequence Duration)
STEP 1: If the
appliance has
been connected
to the mains
power for more
than 15
minutes, discon-
nect it and
wait 40 seconds
before
reconnecting it
back to the mains
supply.
STEP 2: Wait until
the display
completes its
set-up and returns
to normal
operation.
STEP 3: Open
the freezer door.
STEP 4: Press
the freezer light
switch 3 times
within 10
seconds.
STEP 5: The test
is activated when
sequence ‘07’
appears in the
freezer
temperature
display.
Manually:
Switching OFF
the power supply
to the appliance.
Sequence Code 07: (3 seconds)
Evaporator Defrost Heater,
Sequence Code 06: (3 seconds)
Fridge Sensor,
Sequence Code 05: (3 seconds)
Freezer Sensor,
Sequence Code 04: (3 seconds)
Evaporator Fan,
Sequence Code 02 to 00 flashing
alternatively: (2.5 minutes)
Baffle/damper triac Q3,
Sequence Code 09: (3 seconds)
Water Valve (Ice Maker),
Sequence Code 12 to 00 flashing
alternatively: (60 seconds)
Ice Maker,
Sequence Code 01 to 00 flashing
alternatively:
Water Valve (Washer Dispenser),
NOTE: Confirm by pressing ice water
dispenser pedal,
Sequence Code 00:
END.
NOTE: Auto Test needs to be deactivated
manually. See previous column.

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Control Panel Interface (mounted above dispenser assembly) MSZ8..
Example above shows Sequence ‘07’ of the Auto Test in the freezer temperature display and fault code ‘7’
to ‘0’ flashing alternatively in the fridge temperature display.
• Check evaporator heater / connections.
Fault conditions: are signalled to the engineer during Auto Test.
See chart below for AUTO TEST fault codes and explanations.
80
70
60
50
40
30
20
90
H0
10
TEMPERATURE DISPLAY
Fridge
AUTO-TEST FAULT CODE
(explanations)
to flashing alternatively
to flashing alternatively
to flashing alternatively
to flashing alternatively
to flashing alternatively
to flashing alternatively
to flashing alternatively
to flashing alternatively
to flashing alternatively
to flashing alternatively
Relay K008 on module faulty (for Damper)
Evaporator Defrost Heater - resistance can be obtained from
power module 12PIN block term 1 & 16PIN block term 1
Fridge Sensor (thermistor)
Freezer Sensor (thermistor)
Evaporator Fan
Condenser Fan
Damper (baffle)
Water Valve for Icemaker
Icemaker (Sankyo)
Water Valve for Water Dispenser
Note: If two or more fault codes have been recognised, they will display alternately at 1 second intervals.