Industrial Indexing Systems LMC-400 User manual

IB-30B002
LUMINARY CONTROLLER
LMC-400
INSTRUCTION BOOK
LUMINARY SERIES MOTION CONTROLLER FEBRUARY 2014
INDUSTRIAL INDEXING SYSTEMS, Inc.
Proprietary information of Industrial Indexing Systems, Inc. furnished for customer use only.
No other uses are authorized without the prior written permission of
Industrial Indexing Systems, Inc.
Revision - 0
A
pproved By:

INDUSTRIAL INDEXING SYSTEMS, Inc. IB-30B002
LUMINARY SERIES MOTION CONTROLLER USER’S GUIDE
FEBRUARY 2014 TABLE OF CONTENTS iii
TABLE OF CONTENTS
List of Illustration...................................................................................................................................................v
Introduction.......................................................................................................................................................... vi
SECTION 1 - OVERVIEW
1.1 Identifying the Luminary Controller......................................................................................1 - 1
1.2 Luminary Controller Mounting Plates……….………………………………………………. 1 - 2
SECTION 2 - DESCRIPTION
2.1 Components.........................................................................................................................2 - 2
2.1.1 Status Indicators.....................................................................................................2 - 2
2.1.2 Connectors .............................................................................................................2 - 2
SECTION 3 – LUMINARY CONTROLLER SPECIFICATIONS
3.1 General.................................................................................................................................3 - 1
3.2 Power Requirement.............................................................................................................3 - 1
3.3 SBI Interface.........................................................................................................................3 - 1
3.4 Environment.........................................................................................................................3 - 1
3.5 Communication Ports...........................................................................................................3 - 2
3.6 I/O Interface..........................................................................................................................3 - 2
3.7 Encoder Interface.................................................................................................................3 - 2
SECTION 4 – LUMINARY WIRING
4.1 J6 Executive Port.................................................................................................................4 - 3
4.2 J7 Applications Port .............................................................................................................4 - 3
4.3 J1 & J2 Digital Inputs ...........................................................................................................4 - 4
4.4 J3 Digital Outputs.................................................................................................................4 - 5
4.5 J4 Power Input.....................................................................................................................4 - 6
4.6 J5 & J9 Factory Configuration Ports....................................................................................4 - 6
4.7 JP1 Jumper Selection..........................................................................................................4 - 6

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USER’S GUIDE LUMINARY SERIES MOTION CONTROLLER
TABLE OF CONTENTS iv FEBRUARY 2014
SECTION 5 - STATUS & ERROR CODES
5.1 Controller Status ..................................................................................................................5 - 1
5.2 Device Port Status Display..................................................................................................5 - 3
SECTION 6 - INSTALLATION GUIDELINES
6.1 General.................................................................................................................................6 - 1
6.2 Enclosure Cabinet Requirements........................................................................................6 - 1
6.3 Mounting the System Unit....................................................................................................6 - 1
6.4 Cable Isolation Requirements .............................................................................................6 - 1
6.5 Grounding Requirements.....................................................................................................6 - 1
6.6 Installation Drawings............................................................................................................6 - 2
SECTION 7 - CABLES AND ACCESSORIES

INDUSTRIAL INDEXING SYSTEMS, Inc. IB-30B002
LUMINARY SERIES MOTION CONTROLLER USER’S GUIDE
FEBRUARY 2014 LIST OF ILLUSTRATIONS v
LIST OF ILLUSTRATIONS
SECTION 1 - OVERVIEW
SECTION 2 - DESCRIPTION
Figure 2.1 LMC-400 Layout.....................................................................................................2 - 1
SECTION 3 – LUMINARY CONTROLLER SPECIFICATIONS
SECTION 4 - LUNIMARY WIRING
Figure 4.1 Luminary Controller Wiring.....................................................................................4 - 2
Figure 4.2 Input Wiring.............................................................................................................4 - 4
Figure 4.3 Output Wiring..........................................................................................................4 - 5
SECTION 5 - STATUS & ERROR CODES
Figure 5.1 SBI Status Displays................................................................................................5 - 3
SECTION 6 - INSTALLATION GUIDELINES
SECTION 7 - CABLES AND ACCESSORIES

IB-30B002 INDUSTRIAL INDEXING SYSTEMS, Inc.
USER’S GUIDE LUMINARY SERIES MOTION CONTROLLER
INTRODUCTION vi MARCH 2011
INTRODUCTION
Thank you for selecting Industrial Indexing Systems LUMINARY Series products. You join many other
companies around the world in your choice of these powerful, flexible motion control products.
The LMC-400 embodies a blend of open architecture features with a true real-time operating system. The
result is a state-of-the art performance and superior connectivity to other systems and network components.
The LMC-400 has a wide array of hardware features, including
a 32-bit ARM processor,
a Executive serial port (USB-B),
an Application serial port (rs232),
Eight configurable general purpose isolated digital input’s (Can be configured for up to Two Encoder
master follower input’s with Position Trap input),
four general purpose isolated digital outputs,
Configurable programmable limit switch (PLS) functions,
two software simulated motors (master pacers),
high visibility status displays.
The LMC-400 has a wide array of software features, including:
The controller is programmed using our friendly Emerald Motion Programming Language (EML)
and powerful new Emerald Development Environment (EDE) software tools for the PC.
A Dynamic Link Library (DLL) is available to communicate with the LMC-400 using your own Visual
Basic, Visual C++, or other programming language allowing for full system integration, automation,
and data logging solutions.
A Human Machine Interface (HMI) touch screen can easily be added to the LMC-400 system using
either the USB port or the rs232 port.
The External computer and or HMI will have unlimited access to the system memory area with the
ability to control the LMC-400 remotely.
Contact IIS for full system solutions utilizing computer programming or HMI systems.

INDUSTRIAL INDEXING SYSTEMS, Inc. IB-30B002
LUMINARY SERIES MOTION CONTROLLER USER’S GUIDE
FEBRUARY 2014 PAGE 1 - 1
SECTION 1 - OVERVIEW
This manual is organized so that information is easy to find and easy to use. It begins by detailing how to
identify the LMC-400 Controller. This section is followed by a general description of the product and its
components. Next, a comprehensive hardware specification is provided followed by connector wiring
diagrams. The section that follows documents the controller status displays. Sections on LMC-400
installation guidelines and cables drawings round out the manual.
1.1 IDENTIFYING THE LUMINARY CONTROLLER
Luminary Controller packages can be identified as follows.
Your LUMINARY Controller model number uses the following designations:
The LMC-400-00 is the basic controller without a base plate or mounting options
Part number identification
LMC400XX
Example part numbers:
LMC-400-00 Luminary Controller without mounting base plate option
LMC-400-21 Luminary Controller with L bracket mounting plate
Controller Series
(LMC)
Number of Master Ports
(4)
Special Options
(00) None
Mounting Option
(00) = No Mounting Plate
(01) = Flat Plate
(
21
)
= L Bracket

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USER’S GUIDE LUMINARY SERIES MOTION CONTROLLER
PAGE 1 - 2 FEBRUARY 2014
1.2 LUMINARY CONTROLLER MOUNTING PLATES
The Luminary Controller mounting plate drawings are shown below. Other options may be available.
0.39 [10.0]
0.30 [7.5]
0.19 [4.8]
4.88 [124.0]0.31 [7.9]
1.50 [38.1]
0.13 [ 3.2] (5 PL ACES)
5.50 [139.7]
4.38 [111.1]
90°
3.91 [99.3]
0.29 [7.5]
For a compact single axis positioner, one Luminary Drive (LD-330) can be the
mounted on the opposing side of the “L” bracket.
Minimum Height Clearance
2.50
Flat plate mounting

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LUMINARY SERIES MOTION CONTROLLER USER’S GUIDE
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SECTION 2 - DESCRIPTION
The Luminary LMC-400 product is a SBI Master servo motion controller, with the ability to command up to
Four Slave Luminary Devices. The application program that operates the controller is created on a PC
using the EDE software tools and sent serially to the controller via the USB or RS-232 link.
2.1 COMPONENTS
The external connections that exist on the Luminary are shown in Figure 2.1, and consist of USB,
RS-232 ports, General purpose Input’s and Output’s, Four SBI Ports, and a power connection.
Figure 2.1 – LMC-400 Layout
NOTE
All commands used by the LUMINARY are part of the Emerald Motion
Language (EML). Refer to the Emerald Development Environment
(EDE) PC tools online help for detailed information on the commands
and their proper usage.
Controller Status Indicators
Red Green Yellow
Executive Port (USB serial)
App Port (rs232 serial)
SBI Port 1
SBI Port 4
SBI Port 3
SBI Port 2
Power Input
Connecto
r
J7
J6 J4
Outputs 1 - 4
J3
Inputs 5 - 9 / Encoder B
J2
Inputs 1 - 4 / Encoder A
Device Network Hub
Jumper JP1 must be installed between
pins 1 and 2 for controller to boot.
J8-2
J8-1
J8-3
J8-4
J8-2
J8-1
J8-3
J8-4

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USER’S GUIDE LUMINARY SERIES MOTION CONTROLLER
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2.1.1 STATUS INDICATORS
Controller Status Display – These three LED’s define the current status of the controller. See section 5
and figure 2.1.For indicator status information, refer to Section 5 - Status & Error Codes
SBI Status LEDs - These 2 LED’s indicate the status of the SBI Interface. See Section 5 and
figure 2.1 .
2.1.2 CONNECTORS
Executive Port - This 4-pin USB-B connector is an USB 2.0 serial communication port. The
protocol is the EML custom protocol for communicating with the EDE software tools on a PC.
Application Port - This 6-pin RJ-11 connector is an RS-232 serial communication port. It can
be used to communicate with a Maple Systems Touch Screen OPI-7.0TFT or other size available
from IIS or similar RS-232 type devices. The protocol is selectable through the EML
programming language. This port defaults to the custom protocol for communicating with the
EDE software tools on a PC unless configured otherwise in the EDE program.
Device Network Hub - This Quad 8-pin header is the interface hub to the slave SBI devices.
The SBI devices are setup in the EDE project configuration.
Digital Inputs - These 8-pin headers are high-speed inputs that can be configured in the EML
programming language to be generic input’s, or master encoder pulse input’s with Trap. See
section 3.6 and 4.3.
Digital Outputs - This 10-pin connector provides four generic outputs that can be configured in
the EML programming language. See section 3.6 and section 4.4.
Power Input - This 3-pin connector is for powering the Luminary Controller. See section 3.2 and
section 4.5.

INDUSTRIAL INDEXING SYSTEMS, Inc. IB-30B002
LUMINARY SERIES MOTION CONTROLLER USER’S GUIDE
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SECTION 3 – LUMINARY CONTROLLER SPECIFICATIONS
3.1 GENERAL
Weight LMC-400-00 LMC-400-01
LMC-400-21
0.25 lbs / 0.11 Kg
??? lbs / ??? Kg
??? lbs / ??? Kg
Dimensions
W x H x D
LMC-400-00
LMC-400-01
LMC-400-21
4.20 in (106.7 mm) x 1.10 in (28.0 mm) x 4.50 in (114.3 mm)
4.20 in (106.7 mm) x 1.10 in (28.0 mm) x 4.50 in (114.3 mm)
4.20 in (106.7 mm) x 4.50 in (114.3 mm) x 1.10 in (28.0 mm)
Minimum Enclosure
Depth LMC-400-01 At Least 3.00 in (76.2 mm) Mounted On Flat Plate
(See Section 6 - Installation Guidelines)
Minimum Enclosure
Depth LMC-400-21 At Least 6.00 in (152.4 mm) Mounted On L Bracket
(See Section 6 - Installation Guidelines)
3.2 POWER REQUIREMENT
Supply Voltage 100V to 240V volts AC + 10%
Supply Current 0.5 amp max. Internally Fused
Inrush Current 30A @ 1ms
3.3 SBI INTERFACE
Network Topology IIS Serial Bus Interface (SBI)
Transmission Rates 4.0 MB/second
3.4 ENVIRONMENT
Storage
Temperature -10 to 70C / 14-158F
Operating
Temperature 0 to 45C / 32-113F
Humidity 35 to 90% Relative Humidity, non-condensing
Shock and Vibration 1 G or less
Operating
Conditions Free of conductive dust, liquids, metallic particles and corrosive gases. Use in a pollution degree 2 environment.

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PAGE 3 - 2 FEBRUARY 2014
3.5 COMMUNICATION PORTS
USB-B
J6
Classification: Serial Communications over USB 2.0
Data Transfer: EMC Packet protocol
Physical: 115200 baud, 1 stop bit, 8 data bits, No parity
RS-232 (RJ-11)
J7
Classification: Serial Communications over RS-232
Data Transfer: EMC Packet protocol (default), User Programmable
Physical: 38,400 or 19,000 baud, 1 stop bit, 8 data bits, No parity
SBI (RJ-45)
J8-1, -2, -3, -4
Classification: IIS Device Network over SPI
Data Transfer; Full duplex, hi-speed serial (4.0 megabit / sec)
Physical: Four port hub
3.6 I/O INTERFACE
DIGITAL INPUTS
Connector Block
J1 and J2
ON: 24V DC 10%
OFF: 2V or Less
Input Resistance: 2K Ohms
Input Frequency: DC to 1.5 MHz.
Reverse polarity protected
DIGITAL OUTPUTS
Connector Block
J3
24V DC 10%
Output Load: 100mA DC Maximum non-inductive
Output Saturation Voltage (ON): 1.2V Maximum
Output Leakage Current (OFF): 0.2mA Maximum
Output Frequency: DC to 500Hz
3.7 ENCODER INPUT INTERFACE
(When inputs J1 or J2 are configured to accept encoder signals in the EDE project file.)
A (quadrature) B
With or without
marker
Three differential Inputs A, B, Z.
Input Frequency DC to 1.5 MHz.
Position Capture
“Trap” input signal
Input for trapping encoder’s 32 bit signed position.
Maximum Trap Rate: 1 kHz.
Trap Register is updated on falling edge of input.

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LUMINARY SERIES MOTION CONTROLLER USER’S GUIDE
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SECTION 4 - LUMINARY WIRING
This section details the pin-outs of the external connectors on the LUMINARY controller. Refer to
Section 7 INTERFACE CABLES for part numbers of cables to interface to these connectors.
CAUTION – This device is a high voltage product operating on 100V to 240V AC and may cause injury
or death if precautions are not followed when installing or servicing the LMC-400.
PRECAUTIONS:
1) Never service the LMC-400 with power applied to the unit. There are high voltage wire ways and
components that hold dangerous voltages. Internal components on the LMC-400 can hold
voltages reaching 350V DC.
2) Wait at least 1 minute from removal of power from the system to service the LMC-400. There are
capacitors that will hold dangerous voltages on the unit for up to 1 minute after removal of power.
See Figure 4.1 below for controller interface wiring and connector pin-outs.

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USER’S GUIDE LUMINARY SERIES MOTION CONTROLLER
PAGE 4 - 2 FEBRUARY 2014
L1 1 L2 2 NC GROUND 3
INPUT POWER 100-240VAC 50/60Hz
AXIS 1 C-885YYY AXIS 2 C-885YYY AXIS 3 C-885YYY AXIS 4 C-885YYY
NC
OUTPUT 4-
9 8
10
6 7 4 5 2 3 1NC
OUTPUT 4+ OUTPUT 3- OUTPUT 3+ OUTPUT 2- OUTPUT 2+ OUTPUT 1- OUTPUT 1+
5 2 1 3 4 8 6 7IN8+
IN8- IN6- IN5+ IN5- IN6+ IN7+ IN7-
(PROBE 2-) (PROBE 2+) (Y ENCZ-) (Y ENC Z+) (Y ENCB-) (Y ENC B+) (Y ENCA-) (Y ENC A+) (X ENCA-) (X ENC A+) (X ENC B+) (X ENCB-) (X ENC Z+) (X ENCZ-) (PROBE 1+) (PROBE 1-)
6 1 2 4 3 5 7 8
IN1+ IN1- IN2+ IN2- IN3+ IN3- IN4+ IN4-
C-894YYY
C-822000
OPI
OPI-433TFT C-884000 OPI-7.0TFT C-822000 OPI-10.4TFT C-822000 HMI-5100 C-822000 OPI-5.6TFTE C-866000
USB
COMPUTER
RS232
COMPUTER
C-987YYY
TITLE
DRAWING NUMB ER
SH.
DATEREV
DIMENSIONS ARE INCHES [mm]
TOL ERANCES X.XX± X. XXX± ±SCALE:
INDUSTRIAL INDEXING SYSTEMS, Inc.
www.iis-servo.com
MATER I AL FINISH
DRAWN BY / DATE APPROVEDBY / DATE
DATE REVISION RECORD
PER ECN
SYM DR APP
THIS DRAWING ANDTHE DATA CONTAINEDTHEREIN ARE PROPRIETARY INFORMATION OF INDUSTRIAL
INDEXING SYSTEMS. IT IS ISSUED IN STRICT
CONFIDENCE ANDMAY NOT BE REPRODUCED, COPIED OR USED FOR ANY P URPOSE
WHATSOEVERWITHOUTTHE PRIORWRITTEN
PERMISSION OF INDUSTRIAL INDEXING SYSTEMS.
PROJECTION
INTERCONNECT
IC-068003
3 OF 5
26OCT120
0.020 0.005 0.4°
CAD
HYC/26O CT12
26OCT12 12-0980HYC
LUMINARY CONTROLLER CONNECTION DIAGRAM
LMC-400-XX
LC-CONKIT
C-889000 OPTIONAL RIGHT ANGLE ADAPTOR
Figure 4.1 – LUMINARY CONTROLLER WIRING

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4.1 J6 Executive Port
This port is used for communication with the IIS EDE software development package and uses a
standard USB-A to USB-B cable to interface to a PC. A 15-foot cable is available from IIS; order part
number C-894015.
4.2 J7 Applications Port
This port is used for user communication and uses an RJ-11 connector to interface to rs232 devices.
Various adapters are available to convert connector on the device to the IIS cable C-987010 that
connects to the RJ-11 applications port connector. Users can connect various operator interface
terminals and communicate with them by using simple data transfers utilizing ASCII character commands
or the port can by configured to use the IIS data transfer protocol. The IIS EMC protocol is available as
selection on the Maple System touch-screen terminals.
When communicating with a PC app, IIS provides the user with a dynamic linked library (DLL) that can be
integrated into their application.
Device Model Cable Adapter Cable
Touchscreen 4.3 OPI-4.3TFT C-884000 C-987YYY
Touchscreen 5.6 OPI-5.6TFT C-866000 C-987YYY
Touchscreen 7.0 OPI-7.0TFT C-822000 C-987YYY
Touchscreen 10.4 OPI-10.4TFT C-822000 C-987YYY
Touchscreen HMI-5100 C-822000 C-987YYY
PC With 9 pin serial port C-822000 C-987YYY
Note: the C-889000 adapter can also be used when there is the need to bring the cable out at a
right angle.

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4.3 J1 & J2 Digital Inputs
The Input interface connection options are shown in Figure 4.2. They may be wired for sinking or
sourcing configurations.
Figure 4.2 – INPUT WIRING
+5 or +24 Vdc
+5 or +24 Vdc
+in
-in
+in
-in
Input Sinking
Input Sourcing
5
2
1
3
4
8
6
7IN8+
IN8-
IN6-
IN5+
IN5-
IN6+
IN7+
IN7-
(PROBE2-)
(PROBE2+)
(YENCZ-)
(YENCZ+)
(YENCB-)
(YENCB+)
(YENCA-)
(YENCA+)
(XENCA-)
(XENCA+)
(XENCB+)
(XENCB-)
(XENCZ+)
(XENCZ-)
(PROBE1+)
(PROBE1-)
6
1
2
4
3
5
7
8
IN1+
IN1-
IN2+
IN2-
IN3+
IN3-
IN4+
IN4-
Alternateinput
configuration

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LOAD
+out
-out
-out LOAD
+out
+5 to +32 Vdc
+5 to +32 Vdc
Output Sinking
Output Sourcing
Use a reverse diode to reduce negative voltage transitions when driving inductive loads.
4.4 J3 Digital Outputs
The Output interface connector options are shown in Figure 4.3. They may be wired for sinking or
sourcing configurations.
Figure 4.3 – OUTPUT WIRING
UT 4-
UT 4+
UT 3-
UT 3+
UT 2-
UT 2+
UT 1-
UT 1+
10 NC
OUTP
9
8
6
7
4
5
2
3
1NC
OUTP
OUTP
OUTP
OUTP
OUTP
OUTP
OUTP

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Do not plug any connectors into these ports.
4.5 J4 Power Input
The AC Power input connector.
4.6 J5 & J9 Factory Configuration Ports
Used in the manufacturing process of the LMC-400.
4.7 JP1 Jumper Selection
Used in the manufacturing process of the LMC-400.
Keep jumper between pin-1 and pin-2.

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SECTION 5 - STATUS & ERROR CODES
5.1 CONTROLLER STATUS
CONTROLLER NORMAL STATUS LED DISPLAY STATUS SEQUENCE
CODE DESCRIPTION RED GREEN YELLOW
POWER-UP Boot in progress SOLID SOLID SOLID
System Reset / User program loaded OFF OFF FLASHING
User Program loaded / Not running OFF FLASHING OFF
User program running OFF SOLID OFF
Memory clearing in progress SOLID OFF OFF
SEE FIGURE 5.1 FOR LOCATION OF STATUS LED’s
CONTROLLER WARNINGS LED STATUS SEQUENCE
CODE DESCRIPTION YELLOW
FLASHES GREEN FLASHES
21 Program divide by zero 2 1
22 Illegal instruction argument detected 2 2
23 Device found in wrong operating state 2 3
24 Out of bounds memory access detected 2 4
25 RESERVED 2 5
26 RESERVED 2 6
27 RESERVED 2 7
28 RESERVED 2 8
29 RESERVED 2 9
31 Communication Timeout - USB Port 3 1
32 Communication Timeout - RS-232 Port 3 2

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33 RESERVED 3 3
34 RESERVED 3 4
35 Illegal packet code received - USB Port 3 5
36 Illegal packet code received - RS-232 Port 3 6
37 PRINT QUEUE FULL - USB Port 3 7
38 PRINT QUEUE FULL - RS-232 Port 3 8
39 RESERVED 3 9
SEE FIGURE 5.1 FOR LOCATION OF STATUS LED’s
CONTROLLER FATAL ERRORS LED STATUS SEQUENCE
CODE DESCRIPTION RED
FLASHES GREEN FLASHES
01 Unrecognized Instruction Opcode 1 0
02 Program Load Failure 2 0
03 Write to a read-only Flag 3 0
04 Instruction Opcode Aborted 4 0
05 Configuration Load Failure 5 0
06 Stack Memory Overflow 6 0
07 Stack Memory Underflow 7 0
08 Checksum Error in Program Memory 8 0
09 Main Processor Failure 9 0
10 Communication Error on SBI Device Port 1 5 1
11 Communication Error on SBI Device Port 2 5 2
12 Communication Error on SBI Device Port 3 5 3
13 Communication Error on SBI Device Port 4 5 4

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5.2 DEVICE PORT STATUS DISPLAY
The status LED’s of each device port on the hub show the current status of the SBI communications to
the device it is connected to.
DESCRIPTION LED STATE STATUS / SOLUTIONS
GREEN SOLID
SBI communications
are ACTIVE YELLOW OFF No Problem
GREEN OFF
SBI communications
are INACTIVE
YELLOW SOLID
1) Check if program is loaded in LMC-400
2) Check if slave device is properly
configured in the EDE project.
3) Check power is on slave device.
4) Check routing of communications cable.
5) Check for proper grounding of both the
LMC-400 and the slave device.
6) Check for bad communications cable.
GREEN SOLID
SBI receiving errors
in communications YELLOW FLASHING
1) Check routing of communications cable.
2) Check for proper grounding of both the
LMC-400 and the slave device.
3) Check for bad communications cable.
Figure 5.1 - SBI Status Displays