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Infinity KAPPA FIVE User manual

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Kappa Five
5 CHANNEL POWER AMPLIFIER
SERVICE MANUAL
Infinity Systems Incorporated
250 Crossways Park Dr.
Woodbury, New York 11797
Rev16/2010
Released 2009
Discontinued XXXX
- CONTENTS -
SPECIFICATIONS ………………………………………..1
PACKAGING………..………………………………..…....2
CONTROL/INSTALLATION INSTRUCTIONS….……....3
CONTROL/INSTALLATION DRAWINGS……….………4
BASIC TROUBLESHOOTING……………………………5
EXPLODED VIEW/PARTS LIST…….….….…………....6
DISASSEMBLY INSTRUCTIONS………………………..7
AMPLIFIER BLOCK DIAGRAM…………………….……8
ELECTRICAL PARTS LIST ..……….……….…….…….9
P.C.B. DRAWINGS….………………………..…….……15
IC/TRANSISTOR PINOUTS..………………..….….…..29
SCHEMATICS……………..……………….………..…...37
Kappa Five Specifications
Output Power: 50W RMS x 4 channels @ 4 ohms ≤1% THD + N
(14.4V supply) & 200W RMS x 1 channel @ 4 ohms; ≤1% THD + N
75W RMS x 4 channels @ 2 ohms; ≤1% THD + N
& 300W RMS x 1 channel @ 2 ohms; ≤1% THD + N
Bridged (3 channel) 150W RMS x 2 & 200W RMS x 1 @ 4 ohms ≤1% THD + N
Total Peak Power 1200W
Signal-to-noise ratio: 85dBA (reference 1W into 4 ohms)
100dBA (reference rated power into 4 ohms)
Frequency response: 10Hz – 75kHz & 20Hz – 320Hz (–3dB)
THD+N 1KHz LPF=22KHz ≤0.05% (rated power @ 4 ohms)
Output Regulation 0.03dB @ 4 ohms
Input Impedance >20K ohms
Maximum input signal: 6.0V
Maximum sensitivity: 200mV
Bass Boost @ 50Hz 0-12dB
Channel Separation ≥50dB
DC Offset <30mV
Idle Current @ 4 ohms 2.0A
Max Current Draw ≤80A
Remote Operating Voltages ON 5V OFF 4V
Turn On Delay Time (sec) 2 - 3
Circuit Protection Temperature (75C), Short circuit, over/under voltage
Operating voltage range (8-16V)
Dimensions: 14 x 7 x 1.7” (360 x 179 x 44mm)
Fuses: (2) x 40A
Infinity Systems continually strives to update and improve existing products, as well as create new ones. The
specifications and details in this and related JBL publications are therefore subject to change without notice.
1
KAPPAFIVE
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KAPPAFIVE
Installation Warnings and Tips:
• Disconnect the negative (–) lead from your vehicle’s
battery.
• At the installation sites, locate and make a note of all
fuel lines, hydraulic brake lines,vacuum lines and
electrical wiring. Use extreme caution when cutting
or drilling in and around these areas.
• Choose a safe mounting location away from moisture.
• Make sure there is sufficient air circulation at the
mounting location for the amplifier to cool itself.
• Mount the amplifier, using the supplied hardware.
Specifications
• 50W RMS x 4 channels & 200W RMS x 1 channels
@ 4 ohms <1% THD + N*
• 75W RMS x 4 channels & 300W RMS x 1 channels
@ 2 ohms <1% THD + N*
• Total peak power: 1200W
• Frequency response: 10 to 75kHz & 20 to 320Hz (–3dB)
• Maximum input signal: 6V*
• Maximum sensitivity: 200mV*
• THD + N: 0.05%
• Signal-to-noise ratio: 85dBA (reference to 1 watt)
• Signal-to-noise ratio: 100dBA (reference to rated power)
*CEA-2006A-compliant
0Speaker Output Connectors
• Connect the speakers to these terminals, observing
proper polarity. Gold screws indicate +,and silver
screws indicate – .
• Five-channel operation: Connect the front left
speaker to the Front L+ and L– terminals and
the front right speaker to the Front R+ and R–
terminals.Repeat for the rear speakers, using
the Rear L+ and L– terminals,and the Rear R+
and R– terminals.Connect the subwoofer to the
Sub+ and Sub– terminals.
• Four-channel operation: Connect the stereo speakers
to the Front terminals, as above.The single speaker,
into which the amplifier’s rear channels will be
bridged, must be connected to the Rear terminals
marked “B.” Connect the subwoofer to the Sub+ and
Sub– terminals.
• Three-channel (bridged) operation: Connect one
speaker to the Front terminals marked“B.” Connect
the other speaker to the Rear terminals marked “B.”
Connect the subwoofer to the Sub+ and Sub–
terminals.
• Minimum speaker impedance for stereo operation is
2 ohms. Minimum speaker impedance for bridged
operation is 4 ohms. Minimum subwoofer impedance
is 2 ohms.
1Fuses
• Replace only with the same type and rating.
2Power Input Connectors
• +12V: Connect to the positive terminal of the vehicle’s
battery. 4 AWG wire is recommended. Install an
appropriate fuse holder and fuse (80A minimum) within
18' of the battery. Make sure the wire is not damaged
or pinched during installation. Install protective
grommets when routing wires through the firewall
or other sheet metal.
• GND: Connect to the vehicle’s chassis. Refer to
the illustration below.
4 AWG Adapter
• For power wire longer than 4' (1.2m), 4 AWG wire is
recommended. Use the adapter to make the connection
according to the illustration below.
3Protect LED
• Illuminated under any of the following fault
conditions: battery over/under voltage, short
circuit in speaker wires,amplifier is too hot,
amplifier’s output circuit has failed (DC voltage
present in the amplifier’s output).
4Power On LEDs
• Illuminated when the amplifier is on.
5Subwoofer Low-Pass Filter
Frequency Control
• 12dB/Octave low-pass filter, variable from
32Hz to 320Hz.
• See Jfor the adjustment procedure.
6Subwoofer Input-Level Control
• Used to match the SUB input of the amplifier to the
output of the source unit.
• See Jfor the adjustment procedure.
7Rear Input-Level Control
• Used to match the rear input level of the
amplifier to the output level of the source unit.
• See Jfor the adjustment procedure.
8Front Input-Level Control
• Used to match the input level of the amplifier to
the output level of the source unit. See Jfor the
adjustment procedure.
9Front Crossover-Frequency Control
• 12dB/Octave crossover, variable from 32Hz to 320Hz.
ARear Crossover-Frequency Control
• 12dB/Octave crossover, variable from 32Hz to 320Hz.
See Jfor the adjustment procedure.
BDBO: Variable Subsonic High-Pass
Filter With Variable Boost (Q)
• For woofers in tuned (vented) enclosures, set
the frequency control to a value 10Hz below the
enclosure’s resonance (tuned) frequency.
• For woofers in sealed boxes, set the frequency control
to any value you prefer between 30Hz and 50Hz.
• Set the Boost control according to your preference,
being careful not to apply enough boost to damage
your woofer(s).
ABoost (Q) control provides up to 12dB of boost,
slightly above the high-pass filter’s frequency.
See Bfor appropriate settings.
BHigh-Pass Filter Frequency control, variable
between 10Hz and 80Hz.See Bfor appropriate
settings.
CRear Crossover-Filter Selector
• LP: Select for subwoofer(s) or to provide a low-pass
filter for separate mid-bass speakers.The subsonic
filter will provide a high-pass filter for separate
mid-bass speakers.
• FLAT: Select for full-range speakers when
no subwoofer will be used in the system.
• HP: Select for midrange speakers or full-range
speakers when a subwoofer is used in the system.
DFront Crossover-Filter Selector
• LP: Select for subwoofer(s).
• FLAT: Select for full-range speakers when no
subwoofer will be used in the system.
• HP: Select for midrange speakers or full-range
speakers when a subwoofer is used in the system.
EInput Selection Switch
• If you are using RCA-type inputs and the source unit
has a subwoofer output, and you have connected it to
the SUB input, set this switch to the EXT position.
Otherwise, set it in the INT position.
FSubwoofer Input Connector (RCA)
• Connect to subwoofer RCA-type outputs from the
source unit or signal processor.
GRear Input Connectors (RCA)
• Connect to rear RCA outputs from the source unit,
or signal processor.
HFront Input Connectors (RCA)
• Connect to front RCA outputs from the source unit
or signal processor.
IRear Input Signal Selection Switch
• If your source unit has only front RCA-type outputs
and they are connected to the amplifier’s Front input
connectors, move this switch to the FRONT setting.
If your source unit has 4 RCA-type outputs, leave it
in the 4CH position.
JSetting Gain (Input Level)
ATurn all Gain controls counterclockwise to
6V (minimum).
BWith a dynamic music track playing, turn the head
unit’s volume control to the 3/4 position.
CTurn Front Gain control clockwise until the music is
so loud that it no longer sounds clear (distortion is
present in the output).
DTurn Front Gain control counterclockwise gradually,
just until the music sounds clear, once again.
EFront Gain is now adjusted correctly.
FAdjust Rear- and Sub-Gain controls so that the level
of the rear speakers is proportionate to the level of
the front speakers, according to your preference.
KSetting the Crossover
ACrossover setting for 5" or larger full-range speakers
when no subwoofer is included in the system.
BCrossover setting for full-range speakers when
a subwoofer is included in the system.
CCrossover setting for subwoofers.
Note: Acceptable frequency ranges indicated in gray.
Factory Bolt Ring Connector
Ground Wire
Note: Remove any paint
below ring connector.
Star Washer
This product is designed for mobile applications and is not intended
for connection to the mains.
A valid serial number is required for warranty coverage.
Features, specifications and appearance are subject to change
without notice.
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KAPPAFIVE
Amplifier Troubleshooting Guide
1. Status LED on Amplifier not Lit - Head Unit (Source) Turned ON
Verify: A. Remote turn-on wire from source to amplifier has proper voltage
B. Power (B+) connections at amplifier, terminal blocks, and battery are secure
C. Ground (GND) connections at amplifier and vehicle chassis are secure
D. Battery B+ fuse (if used) is OK
E. Amplifier fuse is OK
F. B+ at battery and B+ at amplifier has proper voltage
2. Status LED’s Lit, No Output from Speakers in Normal Operating Condition
Verify: A. RCA cables from amplifier to source are securely connected
B. Volume adjustment on amplifier is correctly adjusted
C. Source is ON and playing
3. Engine Noise From Speaker(s)
Turn source OFF, Disconnect RCA cables at amplifier. If noise stops, check equipment & cables leading
to amplifier.
Verify: A. RCA cables are of good quality with no breakage to internal shields
B. RCA cables from source to amplifier are not run alongside any power cables
4. Amplifier Output Distorted Music
Verify: A. Source output music to amplifier is not distorted
B. Source output sensitivity is correctly adjusted
5. Amplifier Shuts Down, Green LED’s are Lit - Amplifier is in Thermal Protection Mode
Verify: A. Amplifier is mounted with adequate air circulation around heatsinks or vents
B. Amplifier is not mounted under carpet or sealed enclosure
C. Speakers meet correct impedance for application (mono or stereo hookup)
6. Amplifier Does Not Turn ON, and Red LED is Lit Amplifier (and not Connected to a Shorted Speaker)
Verify: A. Speaker crossover (if used) is not defective
5
KAPPAFIVE
6
KAPPAFIVE
KAPPA FIVE DISASSEMBLY INSTRUCTIONS
NOTE keep track and separate any and all screws; they are dissimilar.
For examination:
1) Remove the two screws at opposite ends on the bottom of the heatsink.
2) Remove the end panel on the Input side only, four Phillips screws.
3) Slide both pieces of silver trim off the heatsink.
4) Remove the top cover; it will be attached with a cable so unplug the connector.
For most component repairs on the MAIN PCB, the entire PCB must be removed from the heatsink.
Note the 4 channel output MOSFETS (IRF6645) are an exception; skip to steps 1-5 below.
5) Remove the Output end panel, five Phillips screws.
6) Remove the terminal screws to the Power connections, and top row only of the speaker
terminals.
7) Remove the remaining four Phillips screws on the bottom of the heatsink. There are two nuts
which may spin on the machine screws; look at the top of the PCB.
8) Remove all Phillips screws holding the Aluminum transistor clamps on; remove the clamps.
Two screws holding two additional TO-220 devices should be removed.
9) Remove the Amplifier PCB; six Philips screws. The PCB will then pull straight up and off the
MAIN PCB.
10) Slide the complete PCB out of the heatsink channel.
Access to the (8) output MOSFETS Q3A, Q4A, Q5A, Q6A, Q2, Q8, Q13, Q14
1) Follow steps #1-4 above.
2) Remove the two centermost screws on the bottom of the heatsink.
3) Follow step #9 above to remove the Amplifier PCB
4) Remove the gray heatsink from the PCB by grasping and pulling it straight out – it is only held on by
friction from the white heatsink compound.
5) The (8) output MOSFETS are underneath the rectangular insulator on the PCB.
7
KAPPAFIVE
1
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2
3
3
4
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5
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6
6
D D
C C
B B
A A
1 2
L1
LPF
1
23
G
S
D
1
23
G
S
D
+VCC
-VCC
IRS20955S
Gate Driver
Daughter-Board
PWM
Modulator
and Level
shltter
Integrator
2
1
4
3
A
32Hz 80Hz 320 Hz
32Hz 320 Hz
10Hz 60k Hz
60KHz
3
21
A5
67
84
B
1 3
2
2
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3
4
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+VCC
-VCC
IR2010
Gate Driver
Daughter-Board
PWM
Modulator
and Level
shltter
Integrator
1 2
32Hz 80Hz 320 Hz
3
21
OP-2P
A
5
67
84
OP-2P
B
2
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1 3
2
25Hz
320 Hz
180 Hz +1 2dB
BASS BOOST
LP FREQ
LOP PASS
HPPASS
FULL
3
21
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2
14710
RCA-8CH
A
FL/FR/RL/RR
SUB
DWG NO:
PAR T NO:
PAR T NAME:
PRODUCT MODE:
SCALE:
UNIT: MM
SIZE: A2
REV:
DRAWBY:
CHECKED BY:
APPROVED BY:
DATA:
DATA:
DATA:
Kappa Five
HuiLian Li
方框图
8
KAPPAFIVE
KAPPA FIVE Electrical Parts List
Part Number Qty Reference Designator
Main PCB
Resistors
0702-0106-03 Resistor 10 1.5 10.5MM H16.5MM 1 R123P
0703-2000-01 Resistor 1/4W 0Ω±1% 3 J23 J2 J18
0704-4220-02 Resistor 1W 22Ω±5% 3 RR1 R180P R183P
07031185XK03 Resistor 1/8W 1.85K ±1% 1 R153PP
0704-64R7-02 Resistor 2W 4.7Ω±5% 3 R125E R126 R153P
0704-6222-02 Resistor 2W 2.2K ±5% 2 R118E R119E
0706-A160-02 Resistor 10W 16Ω±5% 23*13*13MM 1 R1A
0701-2000-02 Resistor SMD 0Ω1/8W ±5% 0805 9 R132A R132B R132C R132D L21 L22 L25 L26
L28
0701-2100-02 Resistor SMD 10Ω1/8W ±5% 0805 1 RR
0701-A220-02 Resistor SMD 22Ω1W ±5% 2512 7 RR2 RR3 RR4 R126P R126PB R110PB R110P
0701-2220-02 Resistor SMD 22Ω1/8W ±5% 0805 6 R130G R128E R129E R130E R129G R127E
0701-2101-02 Resistor SMD 100Ω1/8W ±5% 0805 8 R170P R171P R172P R173P R174P R175P
R176P R177P
0701-2221-02 Resistor SMD 220Ω1/8W ±5% 0805 3 R121 R53 R158PP
0701-2102-02 Resistor SMD 1KΩ1/8W ±5% 0805 20
R115E R411 R111A RA105P RA104P R104P
R105P R111C R111B R111D R126B R120 R104D
R104A R113 R104B R213 R413 R104C R313
0701-2222-02 Resistor SMD 2.2KΩ1/8W ±5% 0805 4 R58 R116E R117E R121S
0701-2272-02 Resistor SMD 2.7KΩ1/8W ±5% 0805 3 R52 R111P R123S
0701-2332-02 Resistor SMD 3.3KΩ1/8W ±5% 0805 2 R7 R8
0701-2392-02 Resistor SMD 3.9KΩ±5% R0805 3 R218E R219E RA33
0701-2472-02 Resistor SMD 4.7KΩ1/8W ±5% 0805 1 R3
0701-2512-02 Resistor SMD 5.1KΩ1/8W ±5% 0805 1 R151G
0701-2562-02 Resistor SMD 5.6KΩ1/8W ±5% 0805 2 R507G R502G
0701-2682-02 Resistor SMD 6.8KΩ1/8W ±5% 0805 6 R105E R129A R129B R129C R129D R158P
0701-2103-02 Resistor SMD 10KΩ1/8W ±5% 0805 30
R705 R706 R707 R708 R52A R105A R105B
R105C R105D R107A R107B R107C R107D R114
R123G R124F R125A R125B R125C R125D
R126C R128G R131E R138E R158PA R187P
R188P R311 R412 R501G
0701-2133-02 Resistor SMD 1/8W 13KΩ±5% 0805 1 R314
0701-2153-02 Resistor SMD 15KΩ1/8W ±5% 0805 5 R51 R158PD R161PA R508G RA279E
0701215K8002 Resistor SMD 15.8K 1/8W ±1% 0805 1 R126D
0701-2203-04 Resistor SMD 20KΩ1/8W ±5% 0805 3 RA34 R312 R123F
0701-2223-02 Resistor SMD 22KΩ1/8W ±5% 0805 20
R108 R208 R308 R408 R701 R101 R103E R110B
R114A R114B R114C R114D R127G R139E R201
R301 R315 R401 R501 R601
0701-2303-02 Resistor SMD 30KΩ1/8W ±5% 0805 2 R126A R126G
0701-2393-02 Resistor SMD 39KΩ±5% 0805 3 R507 R607 RA278
0701-2433-02 Resistor SMD 43K 1/8W ±5% 0805 1 R137E
0701-2473-02 Resistor SMD 47KΩ1/8W ±5% 0805 35
R102 R103 R105 R106 R110A R110C R110D
R133A R133C R134A R134C R202 R203 R205
R206 R302 R303 R305 R306 R402 R403 R405
R406 R502 R503 R505 R506 R509S R602 R603
R605 R606 R709S R809S R609S
0701-2563-02 Resistor SMD 56KΩ1/8W ±5% 0805 13 R109 R110 R209 R210 R309 R310 R409 R410
R160P R161P R162P R163P R164PP
0701-2623-02 Resistor SMD 62KΩ1/8W ±5% 0805 2 R205E R207E
0701-2823-04 Resistor SMD 82KΩ1/8W ±1% 0805 1 RA179E
0701-A472-02 Resistor SMD 4.7KΩ1W ±5% 2512 4 R4 R5 R6 R9
0701-2273-02 Resistor SMD 27KΩ1/8W ±5% 0805 3 R136E R702 R703
0701-A221-02 Resistor SMD 220Ω1W ±5% 2512 1 R132E
0701-A103-02 Resistor SMD 10K 1W ±5% 2512 1 R149P
0701-2104-02 Resistor SMD 100KΩ1/8W ±5% 0805 10 R103A R103B R103C R103D R135E R135ES
R510S R610S R710S R810S
Description
9
KAPPAFIVE