Ingersoll-Rand PROMAXX MX60-SD User manual

INSTRUCTION MANUAL
For
“PROMAXX” Spike Driver
Models: MX60-SD & MX90-SD
CPN51998326
IM6119
Read this instruction manual before
operating this equipment.
Ingersoll-Rand Company, Rock Drill Division
7500 Shadwell Drive, Roanoke, Va. 240195198 U.S.A.
Rock Drill Divisioncertified ISO-9001
(ANSI/ASQC Q91) Certification No. QSR-80
Refer All Communications To The Nearest Address Listed on The Back Cover.
© 1995 Ingersoll-Rand Company Printed in U.S.A.
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CONSTRUCTION & MINING
“PROMAXX” Series Paving Breakers
“PROMAXX” Series Paving Breaker
Warranty Policy Statement
INGERSOLL-RAND COMPANY WARRANTS THAT
ITS “PROMAXX” SERIES PAVING BREAKERS ARE
FREE OF DEFECTS IN MATERIAL AND WORKMANSHIP
FOR THE FOLLOWING PERIODS:
A. MAIN BREAKER HOUSING
& FRONTHEAD CASTING 3 YEARS
B. ALL OTHER COMPONENTS: 1 YEAR
SHOULD AN INGERSOLL-RAND “PROMAXX”
SERIES PAVING BREAKER PROVE DEFECTIVE DURING
THE SPECIFIED WARRANTY PERIODS, INGERSOLL-
RAND WILL REPLACE OR REPAIR IT FREE OF CHARGE.
THIS WARRANTY DOES NOT APPLY TO NORMAL
WEAR AND TEAR, OR TO UNITS THAT HAVE BEEN MOD-
IFIED, MISUSED, OR REPAIRED IN A MANNER NOT AP-
PROVED BY INGERSOLL-RAND COMPANY. THE OPIN-
ION OF INGERSOLL-RAND IN DETERMINING COM-
PLIANCE WITH THE AFOREMENTIONED CONDITIONS
WILL BE FINAL.
Ingersoll-Rand Company
Limitation of Liability
THE REMEDIES OF THE USER SET FORTH UNDER
PROVISIONS OF WARRANTY OUTLINED ABOVE ARE
EXCLUSIVE AND THE TOTAL LIABILITY OF INGER-
SOLL-RAND OR ITS DISTRIBUTORS WITH RESPECT TO
THIS SALE OR THE EQUIPMENT AND SERVICE FUR-
NISHED HEREUNDER, IN CONNECTION WITH THE PER-
FORMANCE OR BREACH THEREOF, OR FROM THE
SALE, DELIVERY, INSTALLATION, REPAIR OR TECHNI-
CAL DIRECTION COVERED BY OR FURNISHED UNDER
THIS SALE. WHETHER BASED ON CONTRACT, WAR-
RANTY, NEGLIGENCE, INDEMNITY, STRICT LIABILITY
OR OTHERWISE SHALL NOT EXCEED THE PURCHASE
PRICE OF THE UNIT OF EQUIPMENT UPON WHICH
SUCH LIABILITY IS BASED.
INGERSOLL-RAND, ITS SUPPLIER(S) AND ITS DIS-
TRIBUTORS SHALL IN NO EVENT BE LIABLE TO THE
USER, ANY SUCCESSORS IN INTEREST OR ANY BENE-
FICIARY OR ASSIGNEE RELATING TO THIS SALE FOR
ANY CONSEQUENTIAL, INCIDENTAL, INDIRECT, SPE-
CIAL OR PUNITIVE DAMAGES ARISING OUT OF THIS
SALE OR ANY BREACH THEREOF, OR ANY DEFECTS IN,
OR FAILURE OF, OR MALFUNCTION OF THE EQUIP-
MENT UNDER THIS SALE WHETHER BASED UPON
LOSS OF USE, LOST PROFITS OR REVENUE, INTEREST,
LOST GOODWILL, WORK STOPPAGE, IMPAIRMENT OF
OTHER GOODS, LOSS BY REASON OF SHUTDOWN OR
NON-OPERATION, INCREASED EXPENSES OF OPERA-
TION OF THE EQUIPMENT, COST OF PURCHASE OF RE-
PLACEMENT POWER OR CLAIMS OF USERS OR CUS-
TOMERS OF THE USER FOR SERVICE INTERRUPTION
WHETHER OR NOT SUCH LOSS OR DAMAGE IS BASED
ON CONTRACT, WARRANTY, NEGLIGENCE, INDEMNITY,
STRICT LIABILITY OR OTHERWISE.
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Instruction Manual
July 11, 1995
TABLE OF CONTENTS IM6119
Section TC-1
Page 1 of 2
Title Section
Read this instruction manual before
operating this equipment.
INTRODUCTION . . . . . . . . . . . . . . ......................................... 1
Foreword
Introduction
Reference Material
SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Introduction
Safety Alert Symbol and Signal Words
Safety First
Safety Precautions
DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ....... . . . . . . . . 3
Description
Introduction
Optional Equipment
Standard Equipment
INSTALLATION AND OPERATION . . . . . . . . . . . . . . . . ...................... 4
Air Requirements
Air Hose and Fittings
Before Operation
Controls
Introduction
Lubrication
Lubricating Oil Specifications
Methods of Lubrication (Continued)
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Table of Contents (Con’t.)
Title Section
INSTALLATION AND OPERATION (CON’T.) . . . . . . . . . . . . . . . . . . ..*........ 4
Operation
Operational Tips
SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . ..*............................. 5
Lubricating Oil Chart
Spike Driver Specifications
Page 2, Section TC-1, IM6119
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Instruction Manual
July 11, 1995
INTRODUCTION IM6119
Section 1
Page 1 of 2
Alphabetical Index
Title Page No.
Abbreviation List .............................................. 1
Foreword ..................................................... 1
Introduction ................................................... 1
Reference Material ............................................ 1
1. FOREWORD.
The contents ofthis manual are considered
to be proprietary and confidential to Ingersoll-
Rand@ and should not be reproduced for dis-
tribution without the prior written consent of In-
gersoll-Rand@ Company.
Nothing contained in this document is in-
tended to extend any promise, warranty or rep-
resentation, expressed or implied, regarding
the products described herein. Any such war-
ranties or other terms and conditions of sale of
products shall be in accordance with Ingersoll-
Rand’s standard terms and conditions of sale
for such products, which are available upon re-
quest.
Ingersoll-Rand ® Company reserves the
right to make changes or add improvements to
products without notice and without incurring
any obligation to make such changes or add
such improvements to products sold previous-
ly. All equipment, regardless of how well built,
requires a certain amount of attention. The
purpose ofthis publication isto acquaint an op-
erator with the function and operation of the
components to obtain maximum performance
and trouble free service from the spike driver.
Before using the spike driver, these instruc-
tions should be carefully read to obtain a thor-
ough knowledge of the duties to be performed.
Take pride in the spike driver, keep it clean;
and in good mechanical condition.
2. INTRODUCTION.
This instruction manual contains informa-
tion on safety, installation, operation, descrip-
tion, and specifications for the “PROMAXX ”
Spike Driver Models MX6O-SD & MX9O-SD.
3. REFERENCE MATERIAL.
The reference materials required to oper-
ate and/or maintain the spike driver are listed
in Table 1.
4. ABBREVIATION LIST.
Abbreviations listed in this manual that are
not common are listed in Table 2 with the prop-
er definition.
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Table 1. Reference Material
Manual No. Title of Manual
PL6119 Parts Lists For “PROMAXX” Spike Driver Models MX6O-SD &
MX9O-SD.
RM6119 Repair and Maintenance Manual For “PROMAXX” Spike
Driver Models MX6O-SD & MX9O-SD.
Table 2. Abbreviation List
Abbreviation, Symbol, or Term Meaning
ft3/min Cubic Feet Per Minute
in. Inch
kg Kilogram
Ibs. Pounds
lb-ft Foot Pounds
M Meter
mm Millimeter
m/s2 Meters Per Square Second
m3/min. Cubic Meters Per Minute
NPT National Pipe Tap
psi Pounds Per Square Inch
rpm Revolutions Per Minute
scfm Standard Cubic Feet Per Minute
! Safety Alert Symbol
SAVE THESE INSTRUCTIONS. DO NOT DESTROY.
All information, illustrations, and specifications in this manual are based on the latest in-
formation available at the time of publication.
Product improvement is a continuing goal at Ingersoll-Rand?
are subject to change without notice or obligation. Design and specifications
The use of repair parts other than those included within the Ingersoll-Ran& approved
parts list may create hazardous conditions over which Ingersoll-Ran& Company has no
control. Therefore Ingersoll- Rand® Company cannot be held responsible for equipment
in which non-approved repair parts are installed.
When the life of the tool has expired, it is recommended that the tool be disassembled,
degreased and parts be separated by material so that they can be recycled.
Page 2, Section 1, IM6119
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Instruction Manual IM6119
July 11, 1995
SAFETY
Section 2
Page 1 of 3
Alphabetical Index
Title Page No.
lntroduction ................................................... 1
Safety Alert Symbol and Signal Words . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Safety First ................................................... 1
Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
1. INTRODUCTION.
This section contains important safety in-
formation for “PROMAXX” Spike Driver Mod-
els MX60-SD & MX90-SD.
2. SAFETY FIRST.
SAFETY FIRST is the primary concern for
the protection of both, personnel and the spike
driver during any phase of operation. All per-
sonnel must thoroughly understand all safety
precautions before operating or doing any
work on the spike driver.
3. SAFETY ALERT SYMBOL AND SIGNAL
WORDS.
DANGER IS USED TO INDICATE THE
PRESENCE OF A HAZARD WHICH
WILL CAUSE SEVERE PERSONAL IN-
JURY OR DEATH IF THE WARNING IS
IGNORED.
WARNING IS USED TO INDICATE THE
PRESENCE OF A HAZARD WHICH CAN
CAUSE SEVERE INJURY OR DEATH IF
THE WARNING IS IGNORED.
CAUTION IS USED TO INDICATE THE
PRESENCE OF A HAZARD WHICH WILL
OR CAN CAUSE PERSONAL INJURY,
OR PROPERTY DAMAGE IFTHE WARN-
ING IS IGNORED.
q
- This is the Safety Alert Symbol.
When you see this symbol in this instruction
manual, be alert to the presence of a hazard.
All personnel must understand the DAN-
GER, WARNING, CAUTION, and NOTICE
used throughout the text of this instruction
manual. The DANGER, WARNING, CAU-
TION, and NOTICE are defined as follows:
Notice is used to notify people of installa-
tion, operation, or maintenance informa-
tion which is important but not hazard re-
lated.
By understanding what DANGER, WARN-
ING, CAUTION, and NOTICE mean; and us-
ing good judgment and common sense; all
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personnel can avoid injuring themselves, oth-
ers and/or damaging the spike driver.
4. SAFETY PRECAUTIONS.
The Safety Precautions listed are intended
to make all personnel aware of the hazards
while working on or near a spike driver. All per-
sonnel must use common sense and a good
working practice while operating and main-
taining the spike driver. The safety precautions
listed are of a general nature and cannot cover
every possible situation:
q WARNING
Do not start the spike driver
while it is lying on the
ground.
q CAUTION
Always wear gloves when
operating this tool.
q WARNING
Always wear safety shoes
when operating this tool.
q CAUTION
Always wear respirator when
operating this tool.
Always wear approved hard
hat when operating this tool.
q WARNING
Keep your hands off the
throttle lever until it is time to
start spike driver operation.
q WARNING
Keep body stance balanced
and firm. Do not overreach
when operating this tool.
Do not ride the spike driver
with one leg over the handle.
q WARNING
Operate at 90-100 psig
(6.2-6.9 bar) Maximum air
pressure.
q WARNING
Always turn off the air supply
and bleed and disconnect
the air supply hose before
installing, removing or ad-
justing any accessory on
this tool.
Page 2, Section 2, IM6119
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