InkJet DuraCode Series User manual

DuraCode Series
Continuous Inkjet Printer
OPERATION MANUAL
www.inkjetinc.com | 1-800-280-3245
Compliance Information
This equipment has been tested and found to comply with the limits for a Class A
digital device, pursuant to part 15 of the FCC Rules. These limits are designed to

provide reasonable protection against harmful interference when the equipment is
operated in a commercial environment. This equipment generates, uses, and can
radiate radio frequency energy and, if not installed and used in accordance with the
instruction manual. Operation of this equipment in a residential area is likely to cause
harmful interference, in which case the user will be required to correct the
interference at his own expense.
2006/42/EC Machinery Directive
2014/35/EU Low Voltage Directive
2014/30/EU Electromagnetic Compatibility Directive
EN ISO 12100:2010 Safety of machinery – General principles
for
reduction
Design – Risk assessment and risk
EN 60204-1:2006+A1:2009+AC:2010 Safety of machinery – Electrical equipment
of
machines – General requirements
EN 55032:2015 Electromagnetic compatibility of
multimedia
Equipment – Emissions requirements
EN 55024:2010+A1:2015 Information technology equipment –
Immunity characteristics – Limits and
methods
of measurement
EN 61000-3-2: 2014 Electromagnetic compatibility – Part 3-2
Limits
for harmonic current emissions
EN 61000-3-3:2013 Electromagnetic compatibility – Part 3-3
Limits
and
of voltage changes, voltage fluctuations
flicker in low-voltage supply systems

Content
About the DuraCode DURACODE 200 SERIES
KEYPAD Printer ------------------------------------------1
1. Safety Guidelines-------------------------------------2
1.1 Introduction------------------------------------------------------------------------2
1.2 General Safety Guidelines ----------------------------------------------------2
1.3 Fluid Safety Guidelines --------------------------------------------------------3
1.4 In Case of Emergency----------------------------------------------------------3
2. Introduction --------------------------------------------4
2.1 Appearance overview-----------------------------------------------------------4
2.2 Control Panel ---------------------------------------------------------------------4
2.3 Printhead --------------------------------------------------------------------------5
2.4 Ink Core ----------------------------------------------------------------------------5
2.5 Main Screen ----------------------------------------------------------------------6
2.6 Menu Analysis --------------------------------------------------------------------7
2.6.1 PRINT DATA---------------------------------------------------------------------- 7
2.6.2 USER FIELD --------------------------------------------------------------7
2.6.3 PRINT SET ----------------------------------------------------------------8
2.6.4 INK SYSTEM -------------------------------------------------------------9
2.6.5 MACHINE SET --------------------------------------------------------- 10
2.6.6 F4 Password ------------------------------------------------------------ 11
2.6.7 W) User Defined ------------------------------------------------------- 11
2.6.8 Photocell 1 Set --------------------------------------------------------- 12
2.6.9 Photocell 2 Set --------------------------------------------------------- 12
2.7 Specifications------------------------------------------------------------------- 13
3. Printer Operation ----------------------------------- 14

3.1 Commission--------------------------------------------------------------------- 14
3.2 Start The Printer --------------------------------------------------------------- 15
Content
3.2.1 Start Jet ------------------------------------------------------------------ 15
3.2.2 Inkjet Observation ----------------------------------------------------- 16
3.2.3 Drops Observation----------------------------------------------------- 17
3.3 Stop Jet -------------------------------------------------------------------------- 18
3.3.1 Stop Jet and Clean ---------------------------------------------------- 18
3.3.2 Stop and Clean (Power off during use of the printer) -------- 18
3.3.3 Stop and Clean (long-term stop of use) ------------------------- 18
3.4 Create Message --------------------------------------------------------------- 19
3.4.1 Create a Sample Message ------------------------------------------ 19
3.5 Create/Edit User Field ------------------------------------------------------- 21
3.5.1 Time User Field-------------------------------------------------------- 21
3.5.2 Additional remarks for time user field ---------------------------- 22
3.5.3 Barcode User Field --------------------------------------------------- 23
3.5.4 Additional remarks for Barcode User Field ---------------------- 24
3.5.5 Counter User Field---------------------------------------------------- 25
3.5.6 Instructions for Items in the Counter ----------------------------- 26
3.5.7 Logo User Field-------------------------------------------------------- 27
3.5.8 Code User Field ------------------------------------------------------- 29
3.5.9 External data User Field--------------------------------------------- 30
3.6 Message Parameters -------------------------------------------------------- 31
3.6.1 Modify message parameters and contents --------------------- 31
3.7 Print Mode Setting------------------------------------------------------------ 32
3.7.1 Single Printing Mode ------------------------------------------------- 32
3.7.2 Continuous Printing Mode ------------------------------------------ 33
3.7.3 Measure mode--------------------------------------------------------- 34
3.7.4 Traverse Printing Mode---------------------------------------------- 35

3.7.5 Repeat Printing Mode------------------------------------------------ 36
4. Maintenance------------------------------------------ 37
Content
4.1 Diagnostic Screen ------------------------------------------------------------- 37
4.2 Failure and warning icons --------------------------------------------------- 38
4.2.1 Failure icons------------------------------------------------------------- 38
4.2.2 Warning icons----------------------------------------------------------- 39
4.3 Troubleshooting---------------------------------------------------------------- 40
4.4 Wash Nozzle-------------------------------------------------------------------- 41
4.5 Ink Jet Alignment -------------------------------------------------------------- 41
4.6 Clean Ink System-------------------------------------------------------------- 42
4.7 Sensor and Encoder Wiring Diagram ------------------------------------ 43
4.7.1 Sensor Diagram -------------------------------------------------------- 43
4.7.2 Encoder Diagram ------------------------------------------------------ 43

Page 1
About the DuraCode DURACODE 200
SERIES KEYPAD Printer
Overview
The DuraCode DURACODE 200 SERIES KEYPAD printer system is a
fast, reliable, non-contact inkjet printer designed to provide versatile,
uninterrupted operation in factory environments. It is used to apply sell-by
dates, batch codes, logos, barcodes, and other variable information to a
wide range of substrates on the production line using a continuous inkjet
printing technology. It is designed with a stainless-steel enclosure with an
IP55 rating (International Protection rating against dust and water).
Operating Simplicity
•
Convenient side panel ‘Power On/Power off’ button
•
Simplistic message creation using the full size QWERTY keyboard,
function keys, and general control keys.
Printhead Design
•
Minimal ink build-up and longer intervals between cleaning.
•
Robust sleek design for use in the harshest industrial environments.
•
Standard 3-meter umbilical, with other optional lengths.
•
Nozzle sizes available in 40, 50, 60 micron.
•
Design features an automatic flush cycle when stopping the system to
clean the printhead and maintain clean starts allowing for longer
intervals between manual cleaning.
Viscosity Control
•
Advanced system for monitoring and controlling ink viscosity.
Diagnostics
•
Built in diagnostic functions.
•
On-screen system event messages.
Operating the Printer
Printer operations are controlled on the front of the printer using the full-
size keyboard, general control keys, function keys, LED indicators and an
LCD display screen.
Function Key Driven Interface
•
Simple menu-based user interface
•
Keyboard shortcuts provide direct access to key printer functions
•
Easy access to message creation and editing functions
•
WYSIWYG message display
Password Protected Functionality
•
Access to printer functions can be controlled by password-controlled
user levels
•
There are three user levels to best suit operator needs.
Message Storage
•
Up to 100 message capacity
•
Easy message selection with preview facility

Page 2
1. Safety Guidelines
1.1 Introduction
The intended use of the DuraCode series printer is to print information directly
onto a product. Use of this equipment in any other fashion may lead to
serious injury.
The safety guidelines provided in this manual are intended to educate the
operator on all safety issues, so that the printer is operated in a safe manner.
All personnel operating equipment must be aware of the hazards associated
with inkjet printers. All safety information contained within this document
should be made available to all personnel and is applicable to any person in
the printers operating environment. Only personnel who have been fully
trained on the equipment are qualified to operate it.
1.2 General Safety Guidelines
Only InkJet Inc. trained personnel should provide maintenance and installation
of equipment. Work performed by unauthorized personnel may cause
damage to the printer and may invalidate the warranty.
• DO NOT smoke or use open flames in the vicinity of the printer.
The inks and solvents contained within the printer are flammable.
• ALWAYS ensure that the printer electrical supply is isolated prior to
performing cleaning or maintenance activities. Lethal voltages are
present in the printer cabinet and printhead when mains power is
applied, which can cause death or serious injury if the correct
electrical procedures are not observed.
• Only use lint free cloths when cleaning equipment to avoid damage
to the printhead.
• DO NOT fit or remove any connector on the printer when the
power is turned on to avoid damage to printer.
• AVOID personal injury and equipment damage by using the main
power cable supplied with the equipment. The end of this cable
must be an approved, three-pole, main plug that has a protective
ground conductor. Sockets and plugs must remain clean and dry.
Always inspect cables for damage, wear, corrosion, and
deterioration.
• The printer must be connected to an AC power supply that has a
protected ground conductor and must be according to IEC
requirements or applicable local regulations.
• AVOID personal injury and equipment damage by using a suitably
grounded antistatic wrist strap when working on or handling PCBs.

Page 3
1.3 Fluid Safety Guidelines
The effects of solvents and inks are potentially harmful. Whenever they are
used, the following must be observed:
• BEFORE YOU START read the Material Safety Sheets. If Material
Safety Sheets have not been supplied, please contact InkJet
Incorporated for a copy.
• The printer must be installed in a well-ventilated area when
working on the printer, or with inks and solvents.
• YOU MUST wear approved safety glasses to avoid personal injury.
• YOU MUST wear approved, solvent resistant gloves when in
contact with inks and solvents to avoid personal injury.
• IMMEDIATELY after use, remove any tissue or cloth that becomes
saturated with ink or solvent. Dispose all items in accordance with
local regulations.
• STORE all inks and solvents in original containers in a well-
ventilated cabinet away from any heat sources.
• ENSURE that first aid information is readily available in the event of
ingestion, inhalation, or contact with skin or eyes. All operators
should be trained in First Aid and be aware of the effects or working
with flammable and toxic substances.
• PROLONGED breathing of make-up fluid or cleaning fluid vapor
may cause drowsiness and/or effects similar to alcoholic
intoxication. Use only in well ventilated areas.
1.4 In Case of Emergency
In an emergency you may need to stop the printer quickly. To do this:
•
Switch the printer’s wall mounted electrical isolator to the off
position to shut off the electricity supply to the printer.
•
Alternatively, switch the printer mains power supply switch at the
side of the printer.
•
Call for medical assistance as required
If possible, the printer should not be left in this state for a long period of time
and should be restarted at the earliest possible opportunity to prevent ink
blockages. If there is a hazard that prevents safe access to the printer’s power
supply, do not attempt to shut down the printer, just vacate the area.
WARNING: IN ALL EMERGENCY CASES, REMOVE THE CASUALTY
FROM THE HAZARD AND CHECK THE MATERIAL SAFETY DATA
SHEETS FOR IMMEDIATE ACTION. EVACUATE THE CASUALTY TO
MEDICAL AID IF REQUIRED.

Page 4
2. Introduction
2.1 Appearance overview
Right View Front View Left View
Introduction：
1. Power button
2. Upper：Electronics Compartment 、Control Panel
3. Lower：Ink Compartment
4. Connector Panel
5. Umbilical
2.2 Control Panel

Page 5
2.3 Printhead
Last Chance Filter
Nozzle
Charge Electrode
Nozzle Connector
Printhead type
Nozzle Connector
Deflection Plate
Gutter Pipe
2.4 Ink Core
Condenser
Cover
* Exhaust Air
Switch
Manifold
Gear Pump
Drain Pipe
Filter
Addition
Pump
* Exhaust Vent Plug
Flushing
Pump
Ink Core(Front View) Ink Core(Back View)
* Please remove the exhaust vent plug and turn on exhaust
air switch before use.