Innoquest SpotCheck 25050 User manual

Product Manual
Innoquest Item # 25050
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Table of Contents
1.0 Safety Information………………………...2
2.0 Introduction……………………………......3
2.1 Meter Diagram ………………………. 3
2.2 Features……………………………….3
3.0 Specifications…………………………….. 4
4.0 General Meter Operation………………...5
4.1 Battery Replacement………………... 5
4.2 How to Enter Values………………… 6
4.3 How to Count a Reel…………………7
5.0 Trouble Shooting………………………….8
5.0 Declarations………………………………..9
6.0 Warranty & Service……………………….10

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1.0 Safety Information
It is recommended that this meter be used with an alkaline 9 volt
battery. Such batteries can leak or explode if an attempt is made to
charge them. Do not recharge disposable alkaline batteries.
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2.0 Introduction
2.1 Meter Diagram
2.2 Features
●Works with all tape widths, thicknesses and component
types/pitches
●Works with both 7in (18cm) and 13in. (33cm) reels
●Estimates component counts to within 5%
●Self-contained, handheld, battery powered
●Patented Design (US Patent #8,245,412)
●CE and RoHS Compliant
●Made In USA
Tape Thickness Gauge
Diameter Ruler
Keypad
LCD Display
Tape Thickness
Ruler for very thick
tape
Battery
Compartment in
Back

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3.0 Specifications
Tape & Reel Requirements: Requires standard 4mm pitch feed
holes on tape and standard 13mm center hole in reel.
Fits Reel Sizes: 7in(18cm) and 13in(33cm) reels
Note: 15in(38cm) reels possible with user supplied ruler
Fits Part Spacing: 2mm to 40mm part spacing on tape (Pitch)
Accuracy: +/- 5% on part count
Battery: One (1) 9 volt size alkaline battery
1 Year Battery Life or Approx 1000 readings
Meter Size: 7.5in(19cm) x 4in(10cm) x 1in(2.5cm)
Meter Weight: 0.4lbs(180 g)
Environmental: at 32-104*F(0-40*C) with 0-90% RH
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Battery Compartment
4.0 General Operation
Note: See Demo Video @ www.YouTube.com
(Search: SpotCheck Reel Estimator)
4.1 Battery Replacement
Turn the meter on with ON/OFF button and read battery strength from
LCD during power-up, replace battery if less than 10%. Use a 9 volt
alkaline battery for best results and longest life. Rechargeable
batteries will not indicate battery strength correctly on the LCD. A
fresh alkaline battery should last for 1 year or approx 1000 readings.
To save battery power the unit will automatically shut off after 2
minutes of non-use.

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4.2 How to Enter Values
Select the value to be changed by pressing the CYCLE button until
the desired value is highlighted with the underline. Any selected
value can be adjusted up and down by pressing or holding either the
UP or DOWN arrow buttons.
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4.3 How to Count a Reel
1) Place GAGE PLATE into center hole of reel. Read the Outer
Diameter of the tape wrapped on the reel. Enter this number as
the OD value on the LCD screen.
2) Read the Inner Diameter of the first wrap of tape. This is also
the diameter of the hub of the reel. Enter this number as the ID
value on the LCD screen.
3) Count the number of feed holes between the centers of two
consecutive parts and enter this as the HOLES value on the
LCD screen. Very small parts will only have one hole per two
parts so this would be entered as .5 on the LCD.
4) Use the gauge plate to measure the thickness of the tape. Be
sure to be very accurate with this measurement and don’t forget
to measure the full thickness of the tape including the thickness
including the removable cover film. For thin tape the slots in
the gauge plate work well. For thicker tape use the ruler along
the back edge of the gauge plate. Best results are achieved by
unwinding a short leader of tape to accurately determine which
slot is the best fit on the gauge plate. (NOTE: while estimates
of thin tape are possible by visual comparison to slot widths
without unwinding any tape, this method often leads to greater
error in the count)
5) Once all measurements have been accurately set the PART
COUNT will be correctly displayed on the LCD. To count
another reel simply change only the values that differ on the
LCD. (For similar parts it may only be necessary to change the
OD value for each reel being counted.)
Important!
(For Plastic Tape) Î

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5.0 Troubleshooting
Why can’t I get more accurate readings?
The most common problem with accurate part counts is improper
thickness measurement of the tape. Be sure to carefully measure the
full tape thickness including the cover film. Don’t force tape into
gauge slots just find the slot that easily fits the tape but does not
require a tight fit.
Why can’t I get accurate values when using my own ruler?
If using your own ruler to measure reels be sure to measure from the
edge of the 13mm center hole. All diameter measurements are from
the edge of this hole and NOT the center of the reel. Also note that
these measurements while referred to as diameters are simply a
radius type measurement.
Why won’t the meter turn on?
If unit does not power on when battery is installed be sure the polarity
of the battery is correct by referencing the polarity markings molded
into the battery compartment under the battery.
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6.0 Declarations
RoHS Declaration of Conformity ___
Innoquest, Inc.
910 Hobe Road
Woodstock, IL 60098
USA
Effective Date: 15 November 2011
Model Number: 25050
Description: SpotCheck Reel Estimator
Type: Electrical Equipment for Measurement, Control, and Laboratory Use
Directive: 2002/95/EC “RoHS Directive”
CE Declaration of Conformity ___
Innoquest, Inc.
910 Hobe Road
Woodstock, IL 60098
USA
Effective Date: 15 November 2011
Model Number: 25050
Description: SpotCheck Reel Estimator
Type: Electrical Equipment for Measurement, Control, and Laboratory Use
Directive: 2004/108/EC
Standards: EN 61326-1:2006
EN 61000-4-2:1995, including A1:1998 and A2:2001
EN 61000-4-3:202
EN 55011:2007
William C. Hughes
President

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7.0 Warranty & Service
One Year Warranty
Innoquest, Inc. warrants this product to be free from defects in
materials and workmanship under normal use and service for a period
one (1) year from date of purchase. This warranty extends only to the
original purchaser and shall not apply to any product which, in
Innoquest’s sole opinion, has been subject to misuse, alteration,
abuse, or abnormal conditions of operation or handling. Innoquest’s
obligation under this warranty is limited to repair or replacement of the
product which is returned to Innoquest. Innoquest accepts no liability
for whatever damages may be caused by a malfunctioning product.
Repair & Service Policy
Product returned to Innoquest for repair or service must follow the
guidelines set forth as follows: Return of the product for warranty or
service repair will be the responsibility of the purchaser (Innoquest
does not pay inbound shipping charges). All returns must receive an
RMA number by calling Innoquest prior to return of the product. The
RMA number must be clearly marked on the outside of the shipping
carton. If the customer is returning product for non-warranty related
repair or service, a minimum charge will apply for accessing the
product’s repair needs and further work will not be completed without
the customer’s approval.
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910 Hobe Road
Woodstock, IL 60098
Toll Free: 800-637-1623
Phone: [phone]
Fax: [phone]
[email protected]
www.InnoquestInc.com
© 2012 Innoquest, Inc. USA P/N 27600 Rev. 2 (Revised 10/30/12)