iNO DUPLEX 800 User manual
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CONTENT
1. General information………………………………………..…………………………………………… 4
Purpose of use……………………………………………………………………………………………………………. 5
Warranty…………………………………………………….....………………………………………………………….. 5
Identification of the machine ……………………………………………………………………………………… 6
2. Technical data ……………………………………………………………………………………………… 7
Noise ………………………………………………………..………………………………………………………………… 7
Optional equipment ……………………………………………………………………………………………………. 8
Technical specification………………………………………………………………………………………..……….. 8
3. Safety…………………………………………………………………….…..………………………………….. 9
General safety rules……………………………………………………..……………………………………………... 9
Attachment on the tractor and transport…………………………………………..……………………….. 10
PTO drive……………………..……………………………………………………………..…………………………….…11
Hydraulic system……………………………………………………...……………………………………………..…..12
Safety rules during use…………………………………………………………….…………………………………..13
Warning decals……………………………………………………………………………………………………..……..14
List of guards…..………………………………………………………………………………………..………………... 15
4. Description and operating of the machine………………………………………..…………… 15
5. Transport and attachment of the machine……………………………………………..………17
Transport to the customer.……………………………………………………………………..…………………...17
Attachment and detachment from the tractor……………………………………………..……………...17
Fitting the PTO shaft……………………………………………………………………………..……………………..18
Stability of the tractor…………………………………………………………………………………………………..19
6. Adjustment and setting up…………………………………………………………………..…………20
Adjustment of discharge ………………………………………………………………………………………………20
Regulating the height of cut…………………………………………………………..……………………………..22
Belt tension adjustment…………………………………………………………………………………….………….23
7. Operating………………………………………………...…….………………………………………………24
Starting the machine………………………………………………………….…………………………………24
INO SECURE Tronic safety …………………………………………………………………………………….26
8. After the job done…………………………………………………………………………………………..28
Cleaning………………………………………………………………………………………………………………………..29
9. Maintenance.………………………………………………………………………………………………….30
Oil level control…………………………………………………………………………………………………………….30
Greasing……………………………………………………………………………………………………………………….31
Belt raplecement………………………………………………………………………………………………………….33
Plan of maintenance jobs……….…………………………………………………………………………………….34
Replacement of working tools………………………………………………………………………………………35
10. At the end of the season………………………………….…..………………………………………..36
11. Demolition when out of order……………………………………………………………..…………36
12. Trouble shooting……………………………………...…..……………………………………………….37
13. Service and spare parts order...…………………………………………………………38
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Dear Customer!
We are grateful that you decided to buy our product.We would
like to thank you for your trust. We are sure that you won't be
disappointed with your choice. A quality of the material, appropriate
technical characteristics and after sales services go together with
your choice. For eventual questions our stuff is always at your
disposal.
We will specially respect your suggestions and observations that
can be of a great help for future development of the machine Through
all the past of our company experiances from the praxis represent a
basement of development and innovations.
INO Brežice d.o.o.
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1. General information
This operation and maintenance manual is intented to the operator. It
consists of operating instructions, maintenance part and spare parts list
for the machine.
It is mandatory to follow these instructions in order to prevent events
which could endanger the operator's, other people's and animal's safety,
apart from the correct functioning of the machine. In case of doubt do not
experiment, call INO after-sales service instead, or a specialized INO
dealer.
It is mandatory to read these instructions to understand the
operating of the machine!
In the case of re-sale of the machine it is necessary to give
these instructions to the new owner!
A meaning of decals in this book
Very important information!
Technical warning!
Safety warning!
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Purpose of use
Flail mower DUPLEX 800 –TRIPLEX 800 is universal flail mower,
purposed mostly for mulching bigger agriculture and public areas. It is
appropriate for mulching maize, oil rape and other crop residues after
harvesting, grass and bushes (branches till 6 cm in diameter) on all green
areas. Its construction is rigid, designed for intensive use. It is very
important also in ecological way. With mulching we avoid the use of
herbicides.
Warranty
Warranty period for the machine is 24 months.
This machine is in conformity with the following provisions of law:
WE DECLARE WITH FULL RESPONSIBILITY THAT THIS TYPE OF THE PRODUCT FULFILS ALL THE
RELEVANT PROVISIONS OF THE FOLLOWING DIRECTIVES:
DIRECTIVE MACHINE 2006/42/EC
AND FOLLOWING ADDITIONS:
91/368/CEE, 93/44/CEE, 93/68/CEE
HARMONISED STANDARDS APPLIED
IN ORDER TO VERIFY COMPLIANCE
WITH DIRECTIVES:
SIST-EN 292-1, SIST-EN 292-2, SIST EN ISO 4254-12:2012
A producer can ensure normal operating of the machine only
with the use of original spare parts!
INO is not responsible for any damage or injuries, if the user
doesn't consider the rules in this book!
INO is not responsible for any damage or injuries due to
improper use of the machine!
After receiving the machine it is necessary to check that the machine
was not injured during transport and that it is equipped with all basic and
additional equipment ( if ordered). A customer can claim any missing or
damaged part in the period of 8 days after receiving the machine.
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INO does not accept any responsibility in the case of:
•Improper maneuvring the machine,
•Improper maintenance,
•Unauthorized repairing or modifications on the machine or
use of non-genuine spare parts,
•Non-respecting these rules,
•Overloading of the machine (see Table nr.1 –limited values)
Identification of the machine
Each machine is fitted with an identification plate with the following
data: producer and address, CE sign, name of the machine, type, weight,
identification number and year of production.
Fig. 1
FLAIL MOWER
2700
123
DOMINATOR DUPLEX 800
2020
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2.Technical data
Fig. 2
1. Flail mower right wing
2. Flail mower left wing
3. Central unit
4. Towing unit Triplex
5. Trailer-wheels Triplex
6. Trailer Triplex
7. Flail mower rear Triplex
Noise
The sound level of this machine, as measured at the operator's ear,
ranges from 70 to 90 dB when the rear window of tractor is open. We
recommend the use of ear protectors
1
6
1
6
1
4
3
2
5
6
7
8
Optional equipment
According to the working conditions we recommend the following
additional quipment:
•Y blade (for cutting material till max. 3 cm in diameter)
•Hammers (for cutting material till max 6 cm in diameter)
•INO OPTI Vibration control
•Wheels instead of rear rollers (MAX.HEIGHT OF CUT 25 cm)
Maximal thickness of the material depends on the sort and
hardness of the wood. Up-mentioned diameters are valid for the
fresh wood only.
Technical specification
Tab. 1: Technical data
Type
DUPLEX
800
TRIPLEX
800
Working width
cm
2 x 277
790
Tractor power min.
kW/HP
113/150
135/180
Tractor power max.
kW/HP
225/300
225/300
Rpm
min-1
1000
1000
Y-blades
Nr
192
288
hammers
Nr.
64
96
weight
kg
2700
4170
linkage
cat.
II, III
II, III
width
mm
803
803
length
mm
145
510
height
mm
163
163
Rotor shaft rpm
min-1
2119
2119
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3.Safety
General safety rules
1. Before starting, checks on the tractor and the machine must be
carried out as regards: functionality, road safety, accident
prevention rules.
2. Together with the operating and maintenance rules for the
machine it is necessary to consider general health and security
rules and warnings.
3. Before starting it is mandatory to know everything regarding the
equipment and operating of the machine. Reading instructions
among operating is too late.
4. Security and warning decals on the machine are very important.
Respect them always.
5. Even when using the machine correctly, stones or other objects
may be thrown on a long distance. Therefore nobody must stand
within the danger area. Special attention must be paid when
working near roads or buildings.
6. Use tractor with the cabin.
7. Whenever using public roads, respect traffic rules.
8. Never wear loose or fluttering clothes.
9. Keep the machine clean to avoid fire danger.
10. Before starting check the surrounding area for the likely presence
of children and/or animals.
11. Never carry passengers on the machine.
12. At connecting the machine on the tractor put a support foot into
the working position (up). After removal put the support foot into
the standing position (down). Take care about the stability of the
machine when it is removed.
13. Never overload the machine and the tractor. Use the ballast if
necessary.
14. Start the machine only if all guards of the machine are fit on
proper places .
15. It is forbidden to stand in the range of operating of the machine.
16. Do not enter the working zone of the PTO shaft. It is dangerous to
approach the rotating parts of the machine.
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17. Keep a safety distance from drive parts outside of the machine
(PTO shaft, hydraulic pipes).
18. Before leaving the tractor with the machine attached disconnect
the tractor, put the machine steadily on the ground (with the
hydraulic lift), apply the hand brake and if the ground is steeply
slooping, wedge the tractor.Take out the starting key.
19. Do not enter the zone between the tractor and the machine. It is
strongly forbidden to be in this zone if the tractor is not properly
disconnected, hand brake applied and starting key taken out.
Attachment on the tractor and transport
1. Before attaching the machine on or detaching it off the tractor be
sure that hydraulic lift system is in a neutral position.
2. check that a category of 3-point linkage on the tractor
corresponds to that one on the machine.
3. Be careful! There is a danger of injuries when working near or with
3-point linkage.
4. It is forbidden to be in the zone between the tractor and the
machine while working with the hydraulics.
5. Put the 3-point linkage into the position that moving of the
machine during transport is not possible.
6. During transport secure the lever of hydralic lift to avoid any
unplanned moving the machine.
7. Never leave the tractor cab when the tractor is working.
8. Adjust driving speed to the road conditions.
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PTO drive
1. Use only PTO shafts with all guards, as directed by the producer.
2. All guards on PTO shaft must be in good order .
3. Take care that all guards on the PTO shaft are in proper position
during transport or operating. Respect the producer's
instructions.
4. The PTO shaft must be assembled or disassambled only with the
engine stopped and the starting key removed.
5. The guards of the PTO shaft must be fixed to the machine and to
the tractor with chains, to prevent rotation.
6. Before starting always check that the speed and the rotational
direction correspond to those on the machine.
7. At some tractors a number of rotations depends on the speed and
a direction of rotating depends on the direction of driving. Take
care about that.
8. Before starting the PTO shaft be sure, that none is in the danger
area.
9. Never try to start the PTO shaft when the tractor engine is
disconnected.
10. It is forbidden to be in the zone of drive axle exit, when it is
engaged.
11. After the drive is disconnected wait that the drive axle stops to
rotate completely. Never approach before it stops.
12. Never carry out maintenance of a machine or tractor whilst the
engine is running. The engine should be switched off and the key
removed.
13. If the PTO shaft is damaged, immediately stop with any operating.
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Hydraulic system
1. Take care! Hydraulics is under very high pressure.
2. At connecting the pipes on the tractor check that the pressure is
not too low.
3. We recommend that an official service tests the pipes before
operating and than at least ones per year. Damaged or worn pipes
should be replaced immediately with others of the same
specification.
4. at checking pipes it is necessary to wear protection clothes and
gloves to avoid injuries.
5. The oil under high pressure may sweep into the skin causing
serious infections. In this case contact a doctor immediately.
6. Before working on the hydraulic system lower the machine, take
pressure out and stop the tractor.
7. Approximate using period of the pipes is 6 years. After that the
pipes should be replaced to avoid any damage.
8. Used oils and greases must be stored and disposed of according
to antipollution rules.
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Safety rules during use
1. Never start or continue to work with the machine if the tractor or
the drive axle are engaged
2. Always remove the starting key after you stopped the tractor.
3. Periodically check that bolts and nuts are tighten properly.
4. At maintaining it is sometimes necessary to lift the machine. It is
mandatory to put under the machine an appropriate support to
avoid falling the machine at eventual damage on hydraulics.
5. Use the gloves and appropriate tools at changing sharp parts of
the machine to avoid injuries.
6. Used oil and grease should be removed according to the rules.
7. Always disconnect electric cables on the tractor before any
welding or other operation when using electricity is necessary.
8. Only original spare parts should be installed.
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Warning decals
1. Always take off previously the machine of the
tractor and read the instructions carefully
before starting servicing and or lubrification
operations.
2. Keep at a safety distance from the machine to
avoid the risk of projection of objects.
3. Never remove the guards while the parts of
the machine are moving. It is dangerous to
injure the hands.
4. Keep at a safety distance from the machine to
avoid the risk of cutting the feet.
5. It is forbidden to mount on the machine
because of the risk of fall.
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List of guards
Fig. 3
1. PTO shaft shield
2. Belt shield
3. Warning decals
4. Protecting flaps
5. Rubber guard
6. INO SECURE Tronic
7. INO SMART Align
4. Description and operating of the machine
Machine can be assambled in different versions. The basic version is
DUPLEX:
- DUPLEX ( Fig.4/1)
- DUPLEX TRAILED (Fig.4/1 + 4/2)
- TRIPLEX (Fig.4/1 + 4/2 + 4/3 + 4/4 + 4/5)
5
2
4
3
1
6
7
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Fig.4
The machine can have installed two types of working tools: y-blades
(Fig.5) or hammers (Fig.6). Together with self cleaning counter blades
efficiently cut the mulching material. A rear discharge can be adjusted
with the different regulation of the rear roller.
Fig. 5
Fig.6
Operator manuals are made for all types of the machine. All
special details are described for each type separatelly.
2
1
3
4
5
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5. Transport and attachment of the machine
Transport to the customer
Unload the machine with special care to avoid any damage. Use the
underlaying plate under the central part of the machine for unloading.
(Fig.7).Check that all 4 supports are on.
Check that all nuts and bolts are fixed and tightened. Specially check
the bolts and nuts for the working blades. These nuts must be tighten in
the way that working tools are still movable.
Fig. 7
Attachment and detachment from the tractor
Before any operation check:
•That the machine is in good condition,
•That all guards are on proper places and in good condition,
•That working blades are complete and undamaged,
•That all greasing points are greased well and that in gearbox is
oil enough,
•Appropriate tensioned belts,
•That rpm and direction of rotation on the drive axle
correspond to those on the machine (100 rpm).
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To attack the machine to the tractor, bring the tractor lower lines near
the machine, to the points corresponding to the pins. Insert the pins and
secure them with the spring clips. Fit the top link, raise the machine to a
perpendicular position with the ground. Adjust the two tractor lower
linkage stabilizers thus fixing the machine to the tractor in a central
position. Connect the hydraulic cylinders and check if it works.
3-point hitch of the machine must be in a symetrical (parallel)
position with the tractor.
Always check that rpm and direction of rotation on tractor and flail
mower are the same.
Fitting the PTO shaft
Attack the machine on the tractor. Split the tubes into both parts and
put one part on the tractor and another on the machine. At the machine
laying on the ground, minimum overlapping of the tubes mustn't be less
than 1/3 of total length. Cut too long part of the tube and clean the edges.
Cut on the proper length also the guard as on Fig.10. Measure the length
when the PTO shaft is in a horisontal position. Grease before putting them
together.
Too long PTO shaft can seriously damage tractor or flail
mower.
Never put PTO shaft on the tractor without all guards.
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Fig. 8: Appropriate length of PTO shaft at the machine on the ground
Fig.9: Appropriate length of the guard at machine lifted.
Tractor stability
At attachment of the machine on the tractor always take care
about allowed weight of the attachment and axle load. First
axle of the tractor should always be loaded with min.20% of
the weight of the tractor itself.
Fig. 10
1/3 cevi
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6. Adjustment and setting up
Adjustment of discharge
The machine has a possibility to work in two ways: a discharge before or
behind of rear roller. When a discharge is set behind rear roller (Fig.11/1),
the rear roller is installed close to the rotor shaft and it is self cleaned in
this position. When a discharge is before the rear roller, it is installed in
the position behind and away from the rotor. In this case we recommend
to install a scraper and a deflecting plate as an optional equipment
(Fig.11/2).
Fig.11
To change the position of the rear roller for front or rear discharge it is
necessary to turn the rear roller around the released bolt (Fig.12/1):
-Release the bolt Fig.12/1,
-Unscrew bolts Fig. 12/2, 12/3
-Turn the rear roller around the bolt Fig.12/1,
-Tighten the bolts
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This manual suits for next models
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