InoTec inoCOMB Picco Power Installation instructions

EN
Read this entire original operating manual before starting work.
Original Operating Manual
inoCOMB Picco Power mixing pump

EN
Page 2
Thank you for trusting INOTEC. By purchasing you have opted for a quality product.
If you have any suggestions or any issues, we would be delighted to hear your suggestions for improvement
and your feedback. Speak to the sales representative assigned to you or, in urgent cases, contact us directly.
We work constantly to further develop our products and reserve the right to make changes for technical reasons
relating to building legislation.
Yours faithfully
INOTEC GmbH
Legal notice
Address: INOTEC GmbH
Daimlerstraße 9-11
79761 Waldshut-Tiengen
Germany
Tel.: [phone]
Fax: [phone]
Email: [email protected]
Web: www.inotec-gmbh.com
Last updated: February 2021
Document number: 10041148-OBA-EN

Page 3
Contents
1 General information.................................................................................................................................. 5
1.1 Information about this manual ........................................................................................................................5
1.2 Symbol explanation ..........................................................................................................................................5
1.3 Information about this manual ........................................................................................................................5
1.3.1 Purpose of this operating manual...................................................................................................................................5
1.3.2 Disclaimer ......................................................................................................................................................................5
1.3.3 Warranty........................................................................................................................................................................5
1.3.3.1 Exercising claims .........................................................................................................................................................5
1.3.3.2 Warranty claims ..........................................................................................................................................................6
1.3.4 Carrying out repairs .......................................................................................................................................................6
2 Safety.......................................................................................................................................................... 6
2.1 Intended use ......................................................................................................................................................6
2.2 General risk sources...........................................................................................................................................6
2.2.1 Notices in the operating manual.....................................................................................................................................7
2.2.2 Performing checks before starting work .........................................................................................................................7
2.2.3 Conversions and changes...............................................................................................................................................7
2.2.4 Cleaning and maintaining the machine ..........................................................................................................................8
2.2.5 Changing the location of the machine ...........................................................................................................................8
2.3 Notices on the machine ....................................................................................................................................8
2.4 Personnel qualification......................................................................................................................................8
2.5 Responsibility of the operator..........................................................................................................................9
2.6 Personal protective equipment (PPE) ...............................................................................................................9
3 Technical data............................................................................................................................................. 9
3.1 Rating plate .......................................................................................................................................................9
3.2 Electrical control system, mixing rate, weight, dimensions ...........................................................................9
3.3 Water measuring system.................................................................................................................................10
3.4 Material hopper ...............................................................................................................................................10
3.5 Motor................................................................................................................................................................10
3.6 Mixing coil........................................................................................................................................................10
3.7 Rotor/stator......................................................................................................................................................10
3.8 Noise emissions................................................................................................................................................10
3.9 Operating conditions.......................................................................................................................................10
4 Assembly and function ........................................................................................................................... 10
4.1 Scope of delivery of inoCOMB Picco basic module .......................................................................................10
4.2 Scope of delivery of inoCOMB Picco Power set ............................................................................................10
4.3 Functionality ....................................................................................................................................................10
4.4 Components .....................................................................................................................................................11
4.4.1 Description of the components ....................................................................................................................................11
4.4.1.1 Frame with material hopper, mixing pipe incl. mixing coil and wheels........................................................................11
4.4.1.2 Pump unit (rotor / stator............................................................................................................................................11
4.4.1.3 Motor .......................................................................................................................................................................11
4.4.1.4 Switching cabinet .....................................................................................................................................................11
4.4.1.5 Water fitting .............................................................................................................................................................11
4.4.1.6 Air fitting ..................................................................................................................................................................11
4.4.1.7 Compressor (optional)...............................................................................................................................................11
4.5 Displays and controls ......................................................................................................................................12
4.5.1 Switching cabinet ........................................................................................................................................................12
4.5.2 Mixing coil ...................................................................................................................................................................13
4.5.3 Rotor / stator / pressure gauge (pump unit) ..................................................................................................................13
4.5.4 Water fitting ................................................................................................................................................................13
4.5.5 Installing the water fitting ............................................................................................................................................13
4.5.6 Air fitting .....................................................................................................................................................................14
4.6 Connections......................................................................................................................................................14
4.6.1 Power connections (230 V) .........................................................................................................................................14
4.6.2 Water fitting connections.............................................................................................................................................14
4.6.3 Remote control connection ..........................................................................................................................................15
4.7 Operating modes .............................................................................................................................................15
4.8 Accessories .......................................................................................................................................................16
4.9 Spare parts and diagrams ...............................................................................................................................21
4.9.1 Overview of inoCOMB Picco Power..............................................................................................................................21
4.9.2 Water measuring system spare parts list (item no. 10041182) ......................................................................................23

EN
Page 4
4.9.3 Air fitting (item no. 10041222) ....................................................................................................................................24
4.9.4 Drive unit (item no. 10043189) ....................................................................................................................................25
5 Transport and storage ............................................................................................................................. 26
5.1 Safety notices for transportation ...................................................................................................................26
5.2 Transport inspection........................................................................................................................................26
5.3 Damage report.................................................................................................................................................26
5.4 Complaints .......................................................................................................................................................26
5.5 Packaging .........................................................................................................................................................26
5.6 Transport of the used machine in vehicle......................................................................................................26
5.7 Storage .............................................................................................................................................................26
6 Installation ............................................................................................................................................... 27
6.1 Delivery condition of the machine .................................................................................................................27
6.2 Assembling the pump unit..............................................................................................................................27
6.3 Installing the mixing coil.................................................................................................................................28
6.4 Connecting the compressor ............................................................................................................................28
6.5 Connecting the electrical control system.......................................................................................................28
6.6 Installing the water measuring system..........................................................................................................28
6.7 Starting the machine .......................................................................................................................................29
7 Commissioning ....................................................................................................................................... 30
7.1 Adding material to the material hopper........................................................................................................30
7.2 Opening and emptying bags of material.......................................................................................................30
7.3 Changing material ...........................................................................................................................................31
7.4 Change of location on the construction site .................................................................................................31
8 Operation, use.......................................................................................................................................... 31
8.1 Checking operating performance...................................................................................................................31
8.2 Checking the consistency of the material......................................................................................................31
8.3 Correcting flow fluctuations...........................................................................................................................31
8.4 Work break/end of work.................................................................................................................................31
9 Areas of application ................................................................................................................................ 32
10 Cleaning & decommissioning ............................................................................................................... 33
10.1 Cleaning process ............................................................................................................................................33
10.2 After cleaning ................................................................................................................................................34
10.3 Decommissioning...........................................................................................................................................34
11 Maintenance........................................................................................................................................... 34
11.1 Maintenance plan ..........................................................................................................................................34
11.2 Dirt trap sieve in the water inlet ..................................................................................................................35
11.3 Dirt trap sieve in the pressure reducing valve.............................................................................................35
11.4 Set values .......................................................................................................................................................35
11.5 Wear limit for mixing coils ...........................................................................................................................35
12 Dismantling and disposal ..................................................................................................................... 38
12.1 Safety..............................................................................................................................................................38
12.2 Dismantling ....................................................................................................................................................38
12.3 Disposal ..........................................................................................................................................................38
13 Systems................................................................................................................................................... 39
13.1 EC declaration of conformity ........................................................................................................................39
13.2 General Terms of Business of the company INOTEC GmbH........................................................................40
13.3 Circuit diagram for compressor ....................................................................................................................41
13.3.1 Circuit diagram for mixer motor safety switch ............................................................................................................42
13.3.2 Circuit diagram for water pressure switch / air pressure switch ...................................................................................43
13.3.3 Circuit diagram for pump rotation speed....................................................................................................................44
13.3.4 Switching cabinet subplate, inside..............................................................................................................................45
13.3.5 Switching cabinet, outside .........................................................................................................................................46
14 Order form.............................................................................................................................................. 47
15 Index ....................................................................................................................................................... 48
16 Locations ................................................................................................................................................ 49

Page 5
EN
Chapter 1 General information
1 General information
1.1 Information about this manual
• This manual helps to ensure safe and efficient use of
the machine.
• Operating personnel must have carefully read through
and understood this manual before starting any work.
• Compliance with all the specified safety instructions is
a basic prerequisite for working safely.
• This manual is a component of the machine and must
be stored within direct proximity of the machine, acces-
sible to operating personnel at all times.
• In addition to the notices in these instructions, the local
accident prevention guidelines and national occupa-
tional health regulations also apply.
1.2 Symbol explanation
Hazard notices feature symbols to make them easier to
identify. These indicate the severity of the hazard.
• You must observe this information.
!
DANGER DANGER indicates an immediate hazard.
Death or serious injuries may result from non-compliance.
!
WARNING WARNING indicates a potentially dangerous
situation. Death or serious injuries may result from a failure
to avoid these situations.
!
CAUTION CAUTION indicates a potentially dangerous
situation. Minor or slight injuries may result from failure to
avoid these situations or damage to the machine or some-
thing in its vicinity.
NOTE

NOTICE draws your attention to useful tips for
effectively handling the machine.
1.3 Information about this manual
1.3.1 Purpose of this operating manual
The operating manual is used to provide information to the
operating manager, assembly fitters and machine operators
on the construction site. It contains important instructions
for safe use, optimum results and a long service life.
!
DANGER Risk of incorrect operation
Failure to observe the operating manual could put the
operator’s life and health at risk and damage the ma-
chine.
• Read this operating manual carefully before passing it
on to your assembly fitters or operators.
• Please ensure that assembly fitters and operators read
this operating manual carefully before they start install-
ing and commissioning the machine.
• Always keep the operating manual to hand and in a
legible condition.
1.3.2 Disclaimer
All technical information, data and instructions for use con-
tained in this operating manual reflect the state of the art at
the time of printing and are based on our experience thus
far and the best of our knowledge.
The manufacturer cannot be held liable for any damages as
a result of:
• Failure to comply with this manual
• Improper use
• Assignment of non-trained personnel
• Unauthorised alterations
• Technical changes
• Use of non-approved spare parts
1.3.3 Warranty
Statutory warranty periods of 12 months from the date of
purchase/the date of invoice of the industrial end customer
apply to our machinery.
1.3.3.1 Exercising claims
In the event of a warranty claim, send the entire machine,
along with the invoice, to our headquarters in Waldshut-
Tiengen. Contact our free INOTEC service hotline before-
hand on [phone].

Page 6
EN
Chapter 2 Safety
1.3.3.2 Warranty claims
Claims apply only where material or manufacturing faults
exist and where machinery has been used properly. Wear
parts are not covered by the warranty. All claims shall be-
come void if third-party parts are installed, where the ma-
chinery has been improperly used or stored and in the event
of obvious non-compliance with the operating manual. In
this connection, we refer you to our General Terms of Busi-
ness.
1.3.4 Carrying out repairs
Repairs may only be carried out by employees at our
INOTEC service centres.
2 Safety
2.1 Intended use
You may only operate this machine if the following
conditions are met:
• The inoCOMB Picco Power is suitable for mixing,
conveying and spraying all factory pre-mixed and
machine-compatible mortars. The machine can be fed
with powdery material from bags, one-way containers
(with the dry conveying unit inoFLEX Mono), big bags
(with the Big-Bag-Box Mono) or paste-like material
from e.g. buckets.
• The material is pumped in mortar hoses to the pro-
cessing location, where it is applied to or poured into
walls, ceilings or flooring by means of the appropriate
spray guns or glue guns.
• Only use the machine within its limits of application
and according to the technical data.
• Pay particular attention to the safety and warning
notices outlined in this original operating manual.
!
DANGER Failure to use the
inoCOMB Picco Power properly could put the user’s
life and limb at risk and damage the inoCOMB Picco
Power or other assets.
!
WARNING Danger due to misuse!
Misuse of the inoCOMB Picco Power may lead to dan-
gerous situations.
• Never use the inoCOMB Picco Power mixing pump to
create other products, such as food.
• Never operate the inoCOMB Picco Power mixing pump
using values out of the ranges specified in the “Technical
Data”.
2.2 General risk sources
!
DANGER Electrical voltage.
Danger of death due to electric shock.
• Work on the electronic control system may only be per-
formed by a qualified electrician.
• Switch off the machine and pull out the mains plug.
• Secure the machine against unexpectedly being switched
back on.

Page 7
EN
Chapter 2 Safety
• Connect the mixing pump only to regulation construc-
tion site power distribution points with type B FI circuit
breakers (30 mA).
• The connection must be fused with 16 A.
• The cross-section of the supply cable is at least 2.5 mm2
at 230 V 1 PH
• Connect the supply cable to the feed-in connector of the
switching cabinet.
• All operating equipment on the construction site must
generally be connected according to BGI/GUV-I 608.
!
DANGER Rotating mixing shafts.
Danger of death due to being pulled into the machine
and crushed.
When the motor is running, the mixing shaft rotates
in the material hopper!
• Do not reach into the rotating mixing shaft.
• Do not place any objects into the rotating mixing shaft.
1. Before working on the metering and mixing shaft, inter-
rupt the external power supply (main switch off). Loos-
en the screw of the protective screen above the material
hopper only when the machine is switched off.
2. Pull out the mains plug.
3. Secure the machine against unexpectedly being switched
back on.
!
DANGER Pressurised conveyor hoses.
Risk of injury and risk of property damage due to es-
caping and/or flying material, and/or bursting con-
veyor hoses.
• Before disconnecting the conveyor hoses, make sure that
the hoses are depressurised. To do so, check the pressure
indicator on the mortar pressure gauge. The pressure in-
dicator must display 0 bar!
• Before opening the hose coupling, let the inoCOMB
Picco Power run in reverse to reduce any pressure!
• Use only conveyor hoses which are permissible with an
operating pressure of 40 bar and a burst pressure of 120
bar, and are in a technically perfect condition (e.g. are
without any cracks or other external damage!).
!
WARNING Water jet.
Risk of injury and risk of property damage due to es-
caping water.
1. Interrupt the external water supply by closing the water
valve.
2. In order to release the pressure (approx. 2 bar), open
the water drainage valve on the water measuring sys-
tem under the pressure reducer.
3. Remove the hose from the external water supply.
4. Do not point the water jet at other people or yourself.
2.2.1 Notices in the operating manual
!
CAUTION Safety notices in the operating manual
alert the operating personnel to any immediate dan-
ger. Please observe all the technical and hazard notic-
es in this operating manual.
2.2.2 Performing checks before starting work
!
WARNING Defects or damage can put the safety of
operating personnel at risk and impair the functional-
ity of the machine.
• Before commencing work, check the machine for any
obvious external damage or defects.
• Do not commission the machine if you notice any dam-
age to or defects in the machine or to the conveyor hos-
es.
• Ensure that the damage and/or defects are rectified.
2.2.3 Conversions and changes
!
DANGER Conversions or changes can put the safe-
ty of operating staff at risk and impair the functional-
ity of the machine.
• Do not make any changes, additions or conver-
sions to the machine without first consulting
Inotec GmbH and obtaining its written approval. Other-
wise, the operating license will become void.

Page 8
EN
Chapter 2 Safety
• This QR code will take you to the original operating man-
ual, and a 3D animation of the assembly and the func-
tion of the mixing pump (6).
• Caution: residual voltage. The device conducts voltages
of up to 180 s even after switching off (7).
• Observe all the safety and hazard notices that are at-
tached to the machine.
• Always keep the safety and hazard notices in a clearly
legible condition.
1
QR code
6
2
3
4
7
5
Instructions on the
front of the switching
cabinet
Instructions on the
top of the switching cabinet
2.4 Personnel qualification
INOTEC offers training sessions on operating the
inoCOMB Picco Power. Use INOTEC service for the ini-
tial commissioning of the machine; this also serves as an
opportunity to provide operators with training on how to
operate the mixer.
!
DANGER If the inoCOMB Picco Power is operated
by unqualified individuals, this could put the life and
health of the operating staff at risk and cause prop-
erty damage to the inoCOMB Picco Power or other
assets.
2.2.4 Cleaning and maintaining the machine
!
WARNING Cleaning and maintenance work can put
the safety of operating staff at risk and impair the
functionality of the machine.
1. Switch off the machine and pull out the mains plug.
2. Secure the machine against unexpectedly being
switched back on.
3. Before cleaning with the water jet, cover all the open-
ings that water must not penetrate into for safety and
functional reasons.
4. After cleaning, remove all the covers which were at-
tached to protect against the water.
2.2.5 Changing the location of the machine
The inoCOMB Picco Power is equipped with four wheels.
The inoBEAM can, therefore, be moved on the construction
site conveniently.
!
CAUTION Changing location can put the safety of
operating staff at risk and impair the functionality of
the machine.
1. Switch off the machine and pull out the mains plug.
2. Move the machine to a new location on the building
site.
3. Always install the machine in such a way that it is level
and stable.
4. Secure the machine against undesirable movements.
5. Reconnect the machine to the external power supply
before restarting the machine.
2.3 Notices on the machine
!
DANGER Safety notices on the machine make oper-
ating staff aware of imminent danger.
The following warning notices are affixed to the inoCOMB
Picco Power:
• WARNING. Do not reach into the machine (1).
• If there is a risk of frost, drain the water (2).
• The device may only be operated via a connector protect-
ed with an RCD (FI) IDh ≤ 30 mA (3).
• Switch off the main switch before opening the switching
cabinet housing (4).
• WARNING! In accordance with DGUV V3, a retest is re-
quired after every electrical modification to the machine
(5).

Page 9
EN
Chapter 3 Technical data
2.5 Responsibility of the operator
• Only task trained or instructed staff with operating the
inoCOMB Picco Power.
• Define employees’ responsibilities for operating, setting
up, maintaining and servicing the machine clearly.
• Only task untrained staff or individuals who have not re-
ceived any instruction with operating the machine when
there is a trained or instructed specialist available to su-
pervise them.
• Work on the electronic control system may only be per-
formed by a qualified electrician.
2.6 Personal protective equipment (PPE)
!
CAUTION PPE – particularly gloves, safety boots, a
safety helmet and safety goggles and respiratory pro-
tection – must be used.
3 Technical data
3.1 Rating plate
1
5
4
23
Item Component Value
1 Manufacturer, address and contact
details, CE marking
-
2 Name and type of machine -
3 Machine’s year of construction -
4 Machine number -
5Technical data
- Voltage
- Current
- Output
230 V
16 A
3.0 kW
You must always state the machine number if you would
like to order spare parts, have any queries or would like
to make a complaint. You will find this information on the
rating plate or on the delivery note.
3.2 Electric control system, pump output, particle size,
weight, dimensions
Mains voltage 230 V, 50 Hz
Mains supply line (CEE plug) 16 A (to be supplied by
customer)
Output 3.0 kW
(frequency-controlled)
Fuse min. 16 A
Delivery rate* approx. 0-18 l/min.
past-like
approx. 8-30 l/min.
mineral
Delivery range* up to 30 m
Delivery height* up to 20 m
external (without compressor) approx. 65 kg
Dimensions:
Length 1,560 mm
Width 640 mm
Height 1,090 mm
* Material-dependent and depending on the consistency of the material –
Observe the material manufacturer’s instructions.

Page 10
EN
Chapter 4 Assembly and function
3.3 Water measuring system
Pressure being too low From 2 to 6 bar
Pressure reducer
ex-works setting
2.0 bar
Solenoid valve 24 V
Supply line ¾ inch water pipe
(to be supplied by cus-
tomer)
3.4 Material hopper
Fill quantity max. 55 l
3.5 Motor
Output/rotation speed 3.0 kW, 326 U/min-1
Installation position Motor diagonal
Electrical data f = 50 Hz , I = 11.2 A,
U = 230 V, IP 54
Insulation class F, ED = S1
Colour unvarnished
3.6 Mixing coil
Maximum height of mixer
blades
30 mm
Minimum height of mixer
blades (wear limit)
25 mm
3.7 Rotor/stator
D7 - 2.5 S Monoplus Standard
D4 1/2 Output (soft)
D6-3 Eco-Gold
D8-1.5
Depending
on the
material
3.8 Noise emissions
Guaranteed sound power
level LWA
78 dB (A)
3.9 Operating conditions
Temperature range 2 - 45 °C
Relative humidity, maximum 80 %
4 Assembly and function
4.1 Scope of delivery of inoCOMB Picco basic module
(Item no. 10041148)
The scope of delivery is generated using the components
ordered and can be checked using the delivery note.
• Frame
• 4 running wheels
• Stainless steel material hopper
• PU mixing zone
• Gear motor
• Rotor/stator D 7-2.5 “Mono Plus”
• Switching cabinet
• 15 m, 230 V Schuko / CEE connecting cable
• Mortar pressure gauge
• Mixing coil
• Water fitting
• Tool set
• Assembly spray lubricant
• Operating manual
4.2 Scope of delivery of inoCOMB Picco Power set
(Item no. 10041149)
As with the basic module (item no. 10041148)
Plus:
• C 330 PP compressor
• Mortar hose Ø 25 mm, 10 m
• Air hose, Ø ½”, 15 m
• Straight finishing coat device incl. nozzle Ø 12 mm, 14
mm
4.3 Functionality
The mixing pump is filled with powdery material, for in-
stance, bagged goods or paste-like material from, e.g.,
buckets. The mixing coil and pump unit (rotor/stator) are
directly driven by a gear motor. During operation, the dry
material is conveyed, by means of the mixing coil, from the
material hopper into the mixing zone, − where it is mixed
with water − to form a homogeneous, paste-like product.
The pump unit (rotor/stator) attached at the lower end of
the mixing zone conveys the mixture through flexible con-
veyor hoses to the spray gun or glue gun. The machine
is controlled either pneumatically (via the air valve on the
spraying device – to do this, set the “ELEC 0 PNEU” switch
to “PNEU”), or electrically via a remote control cable laid
from the switching cabinet to the spraying device. Here, the
machine is controlled by an on/off switch. In this case, turn
the “ELEC 0 PNEU” switch to the left to “ELEC”.
Switch for electrical or pneumatic control of the machine.

Page 11
EN
Chapter 4 Assembly and function
NOTE

Note the optimum assembly sequence.
1. Assemble the pump unit (rotor/stator/pressure gauge)
with both tie rods at the lower end of the yellow mixing
zone.
2. Open the eccentric lock on the motor and move it away
to the side. Push the mixing coil into the material hop-
per. Then move the motor back again and close the
eccentric lock. Ensure that the mixing coil is connected
to the motor and rotor of the pump unit via the motor
bracket.
3. In case you are using a compressor, connect the yellow air
hose to the compressor and plug the power cable into the
upper right socket on the switching cabinet.
4. In case you are using a booster pump, plug the power
cable into the upper left socket on the switching cab-
inet.
5. Connect the input socket to the external power supply
(230 V / 16 Hz)
4.4 Components
7
2
3
4
5
6
1
4.4.1 Description of the components
Item Component
1Frame with wheels, material hopper and
mixing zone incl. mixing coil
2Pump unit (rotor / stator / mortar pressure
gauge)
3 Motor
4 Switching cabinet
5 Air fitting
6 Water fitting
7 Compressor (optional)
4.4.1.1 Frame with material hopper, mixing pipe incl.
mixing coil and wheels
The material hopper, switching cabinet and air and water
fittings are assembled on the frame. The pump unit, mixing
zone and motor are attached to the material hopper. The
mixing coil is pushed into the material hopper with the mo-
tor opened after the pump unit has been attached to the
yellow mixing zone by two tie rods.
Material hopper with hopper mesh and toothed rail
4.4.1.2 Pump unit (rotor / stator)
Depending on the area of application, various rotors and
stators are used (see accessories).
4.4.1.3 Motor
The motor is attached to the material hopper by an eccen-
tric lock. The power supply for the motor is permanently
installed.
4.4.1.4 Switching cabinet
All the necessary connections and controls for operating the
machine are located on the switching cabinet. It is firmly
screwed to the frame of the machine. The switching cabinet
can be removed from the frame for maintenance and repair
work.
Connect the power supply plug on the switching cabinet to
the external power supply (230 V / 50 Hz). The cross-section
of the supply cable must be at least 2.5 mm2! The inoMIX
inoCOMB Picco Power may only be run with an approved FI
circuit breaker (30 mA) (RCD), e.g. with the INOTEC PRCD-S
personal protection switch (item no. 10015278).
4.4.1.5 Water fitting
The water fitting is attached to the frame. The optimum
water supply quantity is set by opening and closing the nee-
dle valve.
4.4.1.6 Air fitting
The air fitting is attached to the frame at the rear of the
switching cabinet. It can be connected to any commercially
available 230 V compressor.
4.4.1.7 Compressor (optional)
A compressor will be required if the mixing pump is to be
used for spray applications.

Page 12
EN
Chapter 4 Assembly and function
4.5 Displays and controls
4.5.1 Switching cabinet
2
6
1
3
5
4
7
8
9
View of the switching cabinet from the right-hand side of
the operator
Description of the displays, controls and
connections
Item Component
1 Indicating light
Green: Ready for operation
2 Starting switch
- Electrical control system “ELEC”
- Pneumatic remote control “PNEU”
3 Pump rotation speed
This rotary knob (potentiometer) is used to
adjust the pump’s rotation speed
4 Selector switch with or without water
5 Main and emergency stop switch
Horizontal = OFF, vertical = ON
6 Fault indicator (lights up red after the
machine is switched on or also in the event
of a fault)
After the fault has been rectified, this but-
ton must be confirmed.
Afterwards, the control system switches
back to “green – ready for operation”
7 Button for the water inlet
8 Button for reverse running
9 Connection for the electric remote control
NOTE

Working with and without electric re-
mote control.
• When the remote control cable is plugged into the
switching cabinet, the machine is switched on and off
via the green push button at the end of the remote
control cable.
1
2
3
4
View of the switching cabinet from
the left-hand side of the operator
Description of the displays, controls and connections
Item Component
1 Booster pump socket
2 Motor connection socket
3 Compressor connection socket
4 3-pole power supply plug
CEE 230 V / 16 A / 50 Hz.
The cross-section of the supply cable must
be at least 2.5 mm2!

Page 13
EN
Chapter 4 Assembly and function
4.5.2 Mixing coil
The mixing coil is connected to the motor via the drive shaft
and rotates during operation in the material hopper. The
mixing coil is also connected to the rotor via a plug-in con-
nection. The mixing coil can be pulled out for cleaning and
maintenance work. Before removing the mixing coil, switch
off the machine and pull out the mains plug. The choice of
mixing coil (see accessories) depends on the planned appli-
cation.
This sectional image illustrates the connection from the
motor to the mixing coil, and from the mixing coil to the
pump unit (rotor/stator).
!
DANGER Rotating mixing shafts.
Danger of death due to being pulled into the ma-
chine and crushed.
When the motor is running, the mixing shaft rotates
in the material hopper!
• Do not reach into the rotating mixing shaft.
• Do not place any objects into the rotating mixing shaft.
1. Before working on the metering and mixing shaft, inter-
rupt the external power supply (main switch off). Loos-
en the screw of the protective screen above the material
hopper only when the machine is switched off.
2. Pull out the mains plug.
3. Secure the machine against unexpectedly being switched
back on.
4.5.3 Rotor / stator / pressure gauge (pump unit)
The pump unit is attached to the yellow mixing zone by two
tie rods. The choice of rotor/stator (see accessories) depends
on the planned application.
NOTE

If the external water pressure is lower
than 2.5 bar, the machine goes into fault mode and
the fault indicator on the switching cabinet flashes
red.
4.5.4 Water fitting
2
1
5
4
36
78
Description of the components in the diagram
Item Component
1 Connection for the external cleaning hose
2 Needle valve
3 Pressure reducer
4Connection of the external water supply
(min. 2.5 bar water pressure)
5 Solenoid valve
6 Pressure gauge
7 Flow meter
8 Mini ball valve
4.5.5 Installing the water fitting
1. Connect the supply hose to the external water supply.
2. Open the water valve until a steady water jet comes out
of the hose in order to both clean the water hose of dirt
and ventilate it.
3. Then close the water valve on the external water supply.
4. Connect the external water hose to the GEKA coupling
of the water fitting below the pressure gauge.
5. Close both the water drainage valve below the pressure
reducer and below the flow meter.
6. Connect the internal water hose to the GEKA coupling
on the yellow mixing zone.

Page 14
EN
Chapter 4 Assembly and function
!
WARNING Water jet.
Risk of injury and risk of property damage due to es-
caping water.
1. Interrupt the external water supply by closing the water
valve.
2. In order to release the pressure (approx. 2 bar), open
the water drainage valve on the water measuring sys-
tem under the pressure reducer.
3. Remove the hose from the external water supply.
4. Do not point the water jet at other people or yourself.
4.5.6 Air fitting
1
2
3
4
Description of the components in the diagram
Item Component
1 Compressed air control, 1 - 4 bar
2 GEKA coupling for connecting the air hose
3Pneumatic hose for connecting to the com-
pressor
4 EWO coupling
4.6 Connections
4.6.1 Power connections (230 V)
1
2
3
4
Connection socket for the booster pump (optional) (1), con-
nection socket for the motor (2), connection socket for the
optional compressor (3) and 3-pole power supply plug (4) to
the external power supply (AC 230 V).
4.6.2 Water fitting connections
1 2
Connection for an external cleaning hose or con-
nection of the conveyor hose via a coupling piece
for cleaning the hose by means of a sponge ball (1),
connection of the external water supply (2).

Page 15
EN
Chapter 4 Assembly and function
4.6.3 Remote control connection
1
2
Start switch (1) for electrically switching the pump ON/OFF
from the spraying device (switch position on the left) or via
the pneumatic remote control (switch position on the right).
Connection of the electric remote control cable (2).
4.7 Operating modes
The inoCOMB Picco Power can be fed with powdery ma-
terial from bags, one-way containers (with the dry convey-
ing unit inoFLEX Mono), big bags (with the Big-Bag-Box
Mono), silos (with a conveyor system) or paste-like material
from e.g. buckets.
Material loading of a mixing pump from a Big-Bag-Box
Mono with the inoFLEX Mono dry conveying unit.

Page 16
EN
Chapter 4 Assembly and function
4.8 Accessories
The following accessories can be supplied for the inoCOMB Picco Power.
Water/air hose
• For universal use, e.g. air, water
• GEKA couplings crimped with sleeves on both sides
Technical data:
Max. operating pressure: 15 bar
Temperature range: -20 up to +90°C
Ø
1/2”
1/2”
1/2”
3/4”
Length
10 m
15 m
20 m
20 m
Item no.
10022000
10022001
10022002
10022011
Ultralight hose
- with mortar coupling
Ø
25 mm
Length
10 m
Item no.
10043874
INOTEC mortar hose
• Abrasion-resistant special hose for pumping highly pressurised wet
mortar; largely kink-proof
• For an operating pressure of 40 bar with 3 times the reliability
• Yellow on the outside: less heat builds up in the event of sun exposure
• With mortar hose, M-piece couplings and rotating V-piece (only at Ø 25 mm)
• With cam levers on the M-piece
Technical data:
Operating pressure: 40 bar
Bursting pressure: 120 bar
Ø
25 mm
25 mm
25 mm
35 mm
35 mm
Length
10 m
15 m
20 m
10 m
20 m
Item no.
10008346-001
10008346-002
10008346-003
10022032
10008346-007
Flushing hose
• For clearing blockages in mortar hoses
Length
10 m
Item no.
10024385
230 V / 3 x 2.5 mm2connecting cable
• 16 A Schuko plug and CEE coupling
Length
15 m
Item no.
10015126
Wireless remote control
• Wireless remote control, 3-channels, with handheld transmitter, integrated
antenna, 24 V Harting connector with LED display
• Only for devices with a control voltage of 12-24 V
Item no.
10043315
Remote control cable with remote control switch Length
16 m
32 m
Item no.
10042464
10042465
Remote control extension cable without remote control switch
• For remote control cable
• For remote control switch
• For inoCOLL one-handed gun
Length
16 m
32 m
Item no.
10015210
10042463
Remote control switch
• With 0.2 m cable, indicator light and 4-pole Harting plug
Item no.
10015134

Page 17
EN
Chapter 4 Assembly and function
Plastic starting hose connector with V Part 35 Ø
35 mm
Length
0.3 m
Item no.
10038433
Hose holder
• For rapidly fixing hoses to the scaffold
Item no.
10018503
inoCOLL one-handed gun
• For bonding and basecoat mortars
• Whip hose 2 m, Ø 19 mm with an LW 24 mortar connection coupling suitable for a 25 mm
mortar hose
• For particle sizes up to 1.5 mm
Item no.
10024144
inoCOLL PRO one-handed gun
• For applying reinforcing mortar and finishing plaster up to 4 mm particle size
• Operating pressure: up to 40 bar
Item no.
10041950
Spray attachment for inoCOLL / PRO one-handed gun
• For spraying mineral and paste-like products
• With 10 mm nozzle
Item no.
10039322
Short spray pipe with mortar coupling 25 mm
Short, lightweight spray pipe with L24 coupling for spraying paste-like materials. Thanks to the special
nozzle geometry, a small compressor (air flow rate from 200 l/min.) is sufficient to achieve a very good
spray pattern.
The air quantity can be regulated using the integrated mini ball valve.
• For particle sizes up to 3 mm
• Suitable for a 25 mm mortar hose
Scope of delivery:
Short spray pipe with 2 m whip hose (Ø 19 mm), with mortar
coupling 25 mm and 2 m air hose with GEKA coupling, without nozzles
Item no.
10039887
Nozzles for:
- Spray attachment for inoCOLL / PRO one-handed gun (10039322)
- Short spray pipe with mortar coupling 25 (10039887)
- Angled spray head with GEKA coupling (10039457)
• Made from stainless steel
* For particle sizes up to 6 mm
Ø
4 mm
5 mm
6 mm
8 mm
10 mm
13 mm*
Item no.
10039271
10042461
10039220
10039221
10039222
10040941
MAI finishing coat device, straight
• With 25 mm M-piece coupling
• Including a 14 mm jet nozzle
Item no.
10024362
First aid set for plastering machines in the systainer
Scope of delivery: Sealing systems for coupling (5 x 25 mm & 2 x 35 mm), fine plaster nozzles
(each 2 x 12 mm & 14 mm), 5 x GEKA sealing system with beaded edging (1 x 1” IT, 2 x 1/2” nozzle,
1 x 3/4” IT, 2 x 3/4” nozzle), 1 x GEKA 1/2” injection nozzle, 1 x special assembly lubricant spray
(400 ml can), 2 x cam levers with lock ring, plaster piece (each 1 x 25 V part & 35 M-piece with GEKA
coupling), 2 x combination wrenches (19 mm), hose clamps (each 5 x 1/2” & 3/4” clamping range),
1 x screwdriver for slotted screws, sponge balls (5 x 30 & 2 x 45 mm RG250), 5 x clamping sleeves
(6 x 30), 1 x pin punch (5 mm), 1 x keyhole saw (5 mm).
Item no.
10043925

Page 18
EN
Chapter 4 Assembly and function
Jet nozzle
• For MAI finishing coat device
Ø
10 mm
12 mm
14 mm
16 mm
Item no.
10024378
10024379
10024380
10024381
Straight finishing coat device
• With 25 mm M-piece coupling
• incl. 14 mm finishing coat nozzle
Item no.
10024098
Finishing coat nozzles
• For finishing coat devices, item nos.:
10024098
Ø
10 mm
12 mm
14 mm
16 mm
Item no.
10024089
10024090
10024091
10024093
Straight decorative plaster spraying device
• Not including nozzle with 25 mm M-piece coupling
• For particle sizes up to 6.0 mm
Item no.
10024246
Nozzle for straight decorative plaster spraying device
• Made from stainless steel
Ø
8 mm
10 mm
12 mm
14 mm
Item no.
10024071
10024065
10024066
10024068
Finishing coat device, long version
• With offset tip
• Including a 12 mm nozzle
Item no.
10040697
Static mixers
• Prevents/destroys lumps in mortar
• Diameter: 35 mm
• Length: 200 mm
• Including M-piece coupling 35 mm, and V-piece 35 mm
Item no.
10042362
35 V -> 25 V reducer coupling
• For connecting two mortar hoses or reducing the
machine outlet.
Item no.
10022101
Plaster piece with GEKA coupling
• For cleaning mortar hoses 25 V-piece
35 M-piece
25 M-piece
Item no.
10022113
10022114
10022112
Sponge balls (soft version)
• For cleaning material / mortar hoses
Ball
Ø
14 mm
20 mm
30 mm
45 mm
Hose
Ø
13 mm
19 mm
25 mm
35 mm
Item no.
10008116-001
10008116-003
10008116-004
10008116-005

Page 19
EN
Chapter 4 Assembly and function
Sponge balls (firm version)
• For cleaning material / mortar hoses
Ball
Ø
30 mm
45 mm
Hose
Ø
25 mm
35 mm
Item no.
10008116-007
10008116-008
Metzger Delta 2 compressor, 230 V, including pressure switch
Mobile, universal use piston compressor for the production of oil-free compressed air.
Technical data:
Operating pressure: 3.8 bar
Suction capacity: 180 l/min
Output: 0.52 kW
Dimensions (L x W x H): 415 x 194 x 344 mm
Weight: 14.0 kg
Item no.
10015059
INOTEC Compact C 330 PP compressor, 230 V including pressure switch
The compact 230 V compressor is excellently suited to a multitude of applications, such as spraying
decorative coats, plasters, etc.
Technical data:
Operating pressure: 10 bar
Suction capacity: 330 l/min
Output: 2.05 kW
Dimensions (L x W x H): 396 x 473 x 598 mm
Weight: approx. 32 kg
Item no.
10041150
* as auxiliary
compressor
KAESER 230 V Compressor Premium Car 450/30W - with pressure switch
The compact 230-volt compressor is ideal for many applications, such as spraying decorative coatings,
plaster or bitumen, for operating compressed air tools, and for painting, etc.
Technical data:
Operating pressure: 10 bar
Suction capacity: 450 l/min
Output: 2.2 kW
Dimensions (L x W x H): 870 x 560 x 590 mm
Weight: 86 kg
Item no.
10039227
* as auxiliary
compressor
PQm65 booster pump with GEKA coupling for raising the water network (observe local
regulations)
• 230 V / 50 Hz / 0.55 kW, 6 bar
• Including power cable
Item no.
10044111
Check valve set including GEKA coupling and 1-metre hose Item no.
10044163
Mixing coil
• Standard mixing coil, for inoCOMB Picco Power
• Light material mixing coil, for inoCOMB Picco Power
• Mixing coil for materials that are difficult to evacuate for inoCOMB Picco Power
Item no.
10017950
10042441
10036255
Rotor D4-½ output
• Head marked in green
Rotor D4-½ output, with attachment points for after mixers
(applies only to stator D4-½ with clamping strip art. no. 10022501)
• Head tipped in green
Stator D4-½ output, soft with clamping strip
Item no.
10022543
10022546
10022503

Page 20
EN
Chapter 4 Assembly and function
Rotor D6-3 Eco Gold
• Head marked in gold
Stator D6-3 Eco-Gold
• Without twist protection, colour: gold
Item no.
10022552
10022509
Rotor D7-2.5 “S”
Stator D7-2.5 “Mono Plus” (maintenance-free)
Item no.
10022556
10042506
Rotor D8-1.5
• Head marked in yellow
Rotor D8-1.5 with attachment points for after mixers
Stator yellow D8-1.5 (maintenance-free)
Stator yellow D8-1.5 with clamping strip
Item no.
10022562
10022563
10022517
10022519
Mixing pipe cleaner for Picco Power / Maxi Power / G4 / M4G
Cleaning rod (730 mm) for Picco Power
Item no.
10043833
10043834
Big-Bag-Box Mono
The Big-Bag-Box Mono is filled by means of standard big bags
Scope of delivery: Frame with material hopper, vibrating unit (2 pieces),
230 V double adapter for vibrating units, threaded connector for inoFLEX Mono,
Connection for industrial vacuum cleaner
Item no.
10044205
InoFLEX Mono dry conveying unit for inoCOMB Picco Power mixing pump
The flexible inoFLEX Mono delivery shaft transports the material
to be processed from the Big-Bag-Box Mono directly into the mixing pump hopper.
Scope of delivery: OWC camlock couplings, flexible hose approx. 2 m,
delivery shaft, probe control system with rotor probe, gear motor, transition hood
with transition connecting piece
Item no.
10041947
Industrial vacuum cleaner KV-3500-EL-LP
Technical data
Operating voltage: 3 x 1.2 kW / 230 V / 50 Hz / 16 A
Filter area: 3 m2
Filter class: H
Dimensions: 760 x 600 x 1,570 mm (D x W x H)
Weight: approx. 83 kg
Dust container: Longopac
Scope of delivery: Vacuum, Longopac, 5 m hose Ø 50 mm, suction nozzle
angled suction pipe, straight suction pipe
Item no.
10043881
Assembly spray lubricant
• For assembling the rotor and stator
• 400 ml
Item no.
10004591