Instron MicroTorsion MT1 User manual

www.instron.com
Industrial Products Group
Models MT1 and MT2
MicroTorsion Testing System
Pre-Installation Manual
M47-16625-EN Revision C
The difference is measurable
®

Electromagnetic Compatibility
Where applicable, this equipment is designed to comply with International Electromagnetic Com-
patibility (EMC) standards.
To ensure reproduction of this EMC performance, connect this equipment to a low impedance
ground connection. Typical suitable connections are a ground spike or the steel frame of a building.
Proprietary Rights Notice
This document and the information that it contains are the property of Illinois Tool Works Inc.
(ITW). Rights to duplicate or otherwise copy this document and rights to disclose the document and
the information that it contains to others and the right to use the information contained therein may
be acquired only by written permission signed by a duly authorized officer of ITW.
Trademarks
Instron®is a registered trademark of Illinois Tool Works Inc. (ITW). Other names, logos, icons and
marks identifying Instron products and services referenced herein are trademarks of ITW and may
not be used without the prior written permission of ITW.
Other product and company names listed are trademarks or trade names of their respective
companies.
Original Instructions
Copyright © 2015 Illinois Tool Works Inc. All rights reserved. All of the specifications
shown in this document are subject to change without notice.
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United States of America
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Industrial Products Group
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United States of America

iii
Preliminary Pages
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General Safety Precautions
Materials testing systems are potentially hazardous.
Materials testing involves inherent hazards from high forces, rapid motions, and
stored energy. You must be aware of all moving and operating components in the
testing system that are potentially hazardous, particularly force actuators or a
moving crosshead.
Carefully read all relevant manuals and observe all Warnings and Cautions. The
term Warning is used where a hazard may lead to injury or death. The term Caution
is used where a hazard may lead to damage to equipment or to loss of data.
Instron products, to the best of its knowledge, comply with various national and
international safety standards, in as much as they apply to materials and structural
testing. We certify that our products comply with all relevant EU directives (CE
mark).
Because of the wide range of applications with which our instruments are used, and
over which we have no control, additional protection devices and operating
procedures may be necessary due to specific accident prevention regulations, safety
regulations, further EEA directives or locally valid regulations. The extent of our
delivery regarding protective devices is defined in your initial sales quotation. We
are thus free of liability in this respect.
At your request, we will gladly provide advice and quotations for additional safety
devices such as protective shielding, warning signs or methods of restricting access
to the equipment.
The following pages detail various general warnings that you must heed at all times
while using materials testing equipment. You will find more specific Warnings and
Cautions in the text whenever a potential hazard exists.
Your best safety precautions are to gain a thorough understanding of the equipment
by reading your instruction manuals and to always use good judgement.
It is our strong recommendation that you should carry out your own product safety
risk assessment.

Preliminary Pages
iv M47-16625-EN
Warnings
Hazard - Press the Emergency Stop button whenever you consider that an
unsafe condition exists.
The Emergency Stop button removes hydraulic power or electrical drive from the
testing system and brings the hazardous elements of the system to a stop as quickly
as possible. It does not isolate the system from electrical power, other means are
provided to disconnect the electrical supply. Whenever you consider that safety may
be compromised, stop the test using the Emergency Stop button. Investigate and
resolve the situation that caused the use of the Emergency Stop button before you
reset it.
Flying Debris Hazard - Make sure that test specimens are installed correctly
in grips or fixtures in order to eliminate stresses that can cause breakage of
grip jaws or fixture components.
Incorrect installation of test specimens creates stresses in grip jaws or fixture
components that can result in breakage of these components. The high energies
involved can cause the broken parts to be projected forcefully some distance from
the test area. Install specimens in the center of the grip jaws in line with the load
path. Insert specimens into the jaws by at least the amount recommended in your
grip documentation. This amount can vary between 66% to 100% insertion depth;
refer to supplied instructions for your specific grips. Use any centering and
alignment devices provided.
Hazard - Protect electrical cables from damage and inadvertent
disconnection.
The loss of controlling and feedback signals that can result from a disconnected or
damaged cable causes an open loop condition that may drive the actuator or
crosshead rapidly to its extremes of motion. Protect all electrical cables, particularly
transducer cables, from damage. Never route cables across the floor without
protection, nor suspend cables overhead under excessive strain. Use padding to
avoid chafing where cables are routed around corners or through wall openings.
High/Low Temperature Hazard - Wear protective clothing when handling
equipment at extremes of temperature.
Materials testing is often carried out at non-ambient temperatures using ovens,
furnaces or cryogenic chambers. Extreme temperature means an operating
temperature exceeding 60 °C (140 °F) or below 0 °C (32 °F). You must use
protective clothing, such as gloves, when handling equipment at these temperatures.
Display a warning notice concerning low or high temperature operation whenever
temperature control equipment is in use. You should note that the hazard from
extreme temperature can extend beyond the immediate area of the test.

v
Preliminary Pages
Product Support: www.instron.com
Crush Hazard - Take care when installing or removing a specimen, assembly,
structure, or load string component.
Installation or removal of a specimen, assembly, structure, or load string component
involves working inside the hazard area between the grips or fixtures. When
working in this area, ensure that other personnel cannot operate any of the system
controls. Keep clear of the jaws of a grip or fixture at all times. Keep clear of the
hazard area between the grips or fixtures during actuator or crosshead movement.
Ensure that all actuator or crosshead movements necessary for installation or
removal are slow and, where possible, at a low force setting.
Hazard - Do not place a testing system off-line from computer control without
first ensuring that no actuator or crosshead movement will occur upon
transfer to manual control.
The actuator or crosshead will immediately respond to manual control settings
when the system is placed off-line from computer control. Before transferring to
manual control, make sure that the control settings are such that unexpected
actuator or crosshead movement cannot occur.
Robotic Motion Hazard - Keep clear of the operating envelope of a robotic
device unless the device is de-activated.
The robot in an automated testing system presents a hazard because its movements
are hard to predict. The robot can go instantly from a waiting state to high speed
operation in several axes of motion. During system operation, keep away from the
operating envelope of the robot. De-activate the robot before entering the envelope
for any purpose, such as reloading the specimen magazine.
Hazard - Set the appropriate limits before performing loop tuning or running
waveforms or tests.
Operational limits are included within your testing system to suspend motion or
shut off the system when upper and/or lower bounds of actuator or crosshead travel,
or force or strain, are reached during testing. Correct setting of operational limits by
the operator, prior to testing, will reduce the risk of damage to test article and
system and associated hazard to the operator.
Electrical Hazard - Disconnect the electrical power supply before removing
the covers to electrical equipment.
Disconnect equipment from the electrical power supply before removing any
electrical safety covers or replacing fuses. Do not reconnect the power source while
the covers are removed. Refit covers as soon as possible.
Warnings

Preliminary Pages
vi M47-16625-EN
Rotating Machinery Hazard - Disconnect power supplies before removing the
covers to rotating machinery.
Disconnect equipment from all power supplies before removing any cover which
gives access to rotating machinery. Do not reconnect any power supply while the
covers are removed unless you are specifically instructed to do so in the manual. If
the equipment needs to be operated to perform maintenance tasks with the covers
removed, ensure that all loose clothing, long hair, etc. is tied back. Refit covers as
soon as possible.
Hazard - Shut down the hydraulic power supply and discharge hydraulic
pressure before disconnection of any hydraulic fluid coupling.
Do not disconnect any hydraulic coupling without first shutting down the hydraulic
power supply and discharging stored pressure to zero. Tie down or otherwise secure
all pressurized hoses to prevent movement during system operation and to prevent
the hose from whipping about in the event of a rupture.
Hazard - Shut off the supply of compressed gas and discharge residual gas
pressure before you disconnect any compressed gas coupling.
Do not release gas connections without first disconnecting the gas supply and
discharging any residual pressure to zero.
Explosion Hazard - Wear eye protection and use protective shields or screens
whenever any possibility exists of a hazard from the failure of a specimen,
assembly or structure under test.
Wear eye protection and use protective shields or screens whenever a risk of injury
to operators and observers exists from the failure of a test specimen, assembly or
structure, particularly where explosive disintegration may occur. Due to the wide
range of specimen materials, assemblies or structures that may be tested, any hazard
resulting from the failure of a test specimen, assembly or structure is entirely the
responsibility of the owner and the user of the equipment.
Hazard - Ensure components of the load string are correctly pre-loaded to
minimize the risk of fatigue failure.
Dynamic systems, especially where load reversals through zero are occurring, are at
risk of fatigue cracks developing if components of the load string are not correctly
pre-loaded to one another. Apply the specified torque to all load string fasteners and
the correct setting to wedge washers or spiral washers. Visually inspect highly
stressed components such as grips and threaded adapters prior to every fatigue test
for signs of wear or fatigue damage.
Warnings

vii
Preliminary Pages
Product Support: www.instron.com
Table of Contents
Chapter 1 Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
About these instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
System overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
Purpose. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
System components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
Frame configuration options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5
Torque cell options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5
Testing accessories. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5
System identification. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6
System safety and information labeling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-7
Product support. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-8
Product documentation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-8
Calibration upon installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-9
Training. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-9
Delivery time. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-9
Customer’s responsibilities. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-10
Site preparation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-10
Handling and transporting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-10
Insurance and safety. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-10
Materials disposal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-10
Instron’s responsibilities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-11
Insurance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-11
Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-11
Initial operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-11
Documentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-11
Chapter 2 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
Environmental conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
Noise level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
Physical dimensions of components. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
Frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
59 Series control unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
Crate dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4

Preliminary Pages
viii M47-16625-EN
Chapter 3 Site Preparation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
Requirement checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
Determine component placement. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
Prepare foundation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
Prepare electrical power supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
MT1 frames. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
MT2 frames. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6
59 Series control unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7
Computer system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7
Provide telephone line and network connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7
Provide additional utilities. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8
Check ceiling clearance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8
Check environmental conditions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8
Prepare for shipment arrival . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8
Chapter 4 Shipment Arrival . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
Requirement checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
Receive the system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3
Uncrate the system. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3
Move system components to installation area . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4
Before you begin. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4
Equipment required. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4
Recommended procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4
Prepare the system. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6
Install the user control panel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6
Computer system - network connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6
Prepare for installation service visit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-7

1-1
Chapter 1
Introduction
•About these instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
•System overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
•System safety and information labeling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-7
•Product support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-8
•Product documentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-8
•Calibration upon installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-9
•Training. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-9
•Delivery time. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-9
•Customer’s responsibilities. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-10
•Instron’s responsibilities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-11

Chapter: Introduction
1-2 M47-16625-EN
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1-3
About these instructions
Product Support: www.instron.com
About these instructions
These instructions describe the site preparation, unpacking, lifting and installation of Instron Model
MT MicroTorsion Testing Systems.
These instructions assume the following:
•Your system consists of a frame, a control unit, a user control panel, a torque cell, a computer
system with an Instron materials testing software package, and any testing accessories necessary
to secure the specimen in the test space.
It is important that the site be adequately prepared in order to avoid unnecessary delays in the
installation process and to ensure that the MT testing system operates without interference from
various environmental conditions (i.e. excess building vibrations or extreme temperature and
humidity levels).
Throughout these instructions are NOTE, CAUTION, and WARNING statements that alert you to
important information. They appear as follows:
Caution
Cautions alert the user to situations that may cause equipment damage.
Warning
Please read these instructions, and any other documents provided, thoroughly and carefully. Be sure
to understand all Warnings and Cautions before attempting to operate any of the MT system in whole
or in part.
Notes provide further clarification on particular issues.
Warnings alert the user to situations that may cause serious personal injury or death.

Chapter: Introduction
1-4 M47-16625-EN
System overview
Purpose
Warning
The Instron Model MT1 and MT2 MicroTorsion Testing Systems are designed specifically for
applying a measured torsional force to a specimen. A variety of specimen materials and geometries
can be tested.
System components
Model MT1 and MT2 systems consist of:
•Frame (see Figure 1-1)
•59 Series control unit and other system controls and electronics
•Instron approved computer system with Instron Partner®software
If the equipment is used in a manner not specified by Instron, the protection provided by the
equipment may be impaired. Injury to personnel or damage to the system may result. Be
sure to read and understand the material presented in these instructions and in any other
accompanying instructions.
Figure 1-1. Model MT1 and MT2 frames (shown with optional axial preload assembly).
MT1 Frame
MT2 Frame

1-5
System overview
Product Support: www.instron.com
Frame configuration options
Frames can be configured with a variety of options. These options include:
•Test opening variations:
•E1 - Standard test opening
•E3 - Increase test opening by 305 mm (12 in)
•Linear guide cover variations:
•H1 - No linear guide covers
•H2A - Linear guide covers for E1 test opening
•H2C - Linear guide covers for E3 test opening
It is very important to be aware of and understand the configuration of your frame as you perform
various operations and procedures so that they can be performed correctly. Refer to “System
identification” on page 1-6 for ways to identify your frame’s configuration.
Torque cell options
The torsional force applied by the frame is measured by a torque cell. Torque cells are available in a
variety of capacities and are interchangeable to provide a range of load measurement capabilities.
Torque cells must be selected and purchased in addition to the system. The available torque cells
are:
•W-5510-T1 - 225 N-m (2,000 lbf-in)
•W-5510-T2 - 22.5 N-m (200 lbf-in)
•W-5510-T3 - 2.25 N-m (20 lbf-in)
•W-5510-T4 - 0.225 N-m (2 lbf-in)
Testing accessories
Testing accessories are purchased separately from the frame. Testing accessories either provide a
means to secure the specimen in the test space or provide additional functionality to the frame.
Instructions on the installation, use and maintenance of Instron testing accessories are provided
separately with each testing accessory. A variety of testing accessories are available:
•Axial alignment fixture (MT1 systems only)
•Torque cell protection device (MT2 systems only)
•Axial preload assembly
•Keyless or keyed drill-type chuck assemblies
•Collet grip assemblies
•Socket drive sets
The torque cell is not included with the system; it must be selected and purchased separately. The
capacity of the torque cell used could limit system capacity.

Chapter: Introduction
1-6 M47-16625-EN
System identification
Your system has been given a unique serial number for system identification. This serial number can
be found on the serial tag located on the rear of the frame. In addition, the 59 Series control unit is
also given a unique serial number that can be found on the rear of the control unit.
The frame serial tag includes other important system information, including information on your
frame’s configuration. Frame configuration information can also be found on customer copies of
the Instron quote.

1-7
System safety and information labeling
Product Support: www.instron.com
System safety and information labeling
Table 1-1 explains the meanings of any safety and information labels that may be attached to any
part of the testing system.
Table 1-1. Descriptions of safety and information labeling.
Label Meaning Purpose
Rotating machinery
hazard - read manual Indicates that a rotating hazard exists. Be sure to read and understand the operator’s manual before using the system.
Electrical hazard - do
not remove covers Indicates that a hazard exists from high voltage or electrical current - do not operate the system with covers removed.
Be sure to read and understand the operator’s manual
before using the system. Only authorized personnel should
service the equipment.
Electrical hazard -
fuse warning Indicates that an electrical hazard exists. Advises about disconnecting power mains before changing fuses and using
only specified fuses.
Electrical hazard -
high leakage current Indicates that a hazard exists from leakage current and that the equipment must be connected to a mains ground point.
Fragile - read manual Indicates that equipment is fragile and can be easily
damaged. Be sure to read and understand the operator’s
manual before using the system.
Ground stud Indicates a ground stud. Connect to an appropriate ground/
earth system.
Protective earth Indicates the protective earth terminal for the main power
supply.
Single-phase power
supply Indicates that the equipment requires a single-phase power supply.
Three-phase power
supply Indicates that the equipment requires a three-phase power supply.

Chapter: Introduction
1-8 M47-16625-EN
Product support
Instron provides documentation, including manuals and online help, that can answer many of the
questions you may have. It is recommended that you review the documentation sent with the system
you purchased for possible solutions to your questions.
If you cannot find answers in these sources, contact Instron’s Services department directly. A list of
Instron offices is available on our website at www.instron.com. In the US and Canada, you can
call directly at 1-800-473-7838.
Product documentation
Instron offers a comprehensive range of documentation to help you get the most out of your Instron
products. Depending on what you have purchased, your documentation may include some or all of
the following:
We welcome your feedback on any aspect of the product documentation. Please email
[email protected] with your comments.
Pre-Installation
Manual Information about preparing your site for installation of the system, receiving the system, and lifting and handling of the
system.
Operating Instructions How to use your system components and controls, and other
frequently performed operating tasks.
System Concepts Additional information about your system.
Online Help Software products come complete with context sensitive help,
which provides detailed information on how to use all
software features.
Accessory Equipment
Reference How to set up and use any accessories you have purchased, for example grips, fixtures, extensometers, transducers,
hydraulic power units, non-standard actuators, and
environmental chambers.

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Calibration upon installation
Product Support: www.instron.com
Calibration upon installation
ASTM, ISO, and EN standards require the system be calibrated when it is installed or when it is
moved or relocated. Instron calibrates the system at the factory, and provides a record of readings
for the load cell. This machine may be verified on-site to ASTM E-4, BS 1610, DIN 51221, ISO
7500/1, EN 10002-2, JIS B7721, JIS B773 or AFNOR A03-501 standards. The factory calibration is
not a complete verification to any current version of any of the above standards. Installation and
Basic Software training are included with the purchase of your system. Verification services are
available at a reduced rate if performed as part of the installation, but must be purchased separately.
Contact your local Instron office for more information about our on-site verification services. Refer
to “Product support” on page 1-8 for Instron’s contact information.
Training
During installation, the service engineer provides basic familiarization training on your testing
system. However, attending a training class specifically designed for your system helps you to
realize the full potential and flexibility of Instron’s testing systems. It is recommended that anyone
who will regularly use the testing system attend a training class. This may include daily operators of
the system, lab supervisors or product engineers.
Detailed training on the operation of your testing system is available through Instron’s training
center. Classes are offered at several Instron locations and can also be scheduled on-site at your
location. For a detailed description of available classes, refer to Instron’s web site at
www.instron.com or contact your local Instron office.
Delivery time
The estimated delivery time for an Instron testing system varies from system to system. No models
are kept in inventory, so every testing system is custom configured to the specifications outlined in
your order. In addition to building your system, it must also be thoroughly tested and inspected to
ensure that it meets various national and international testing standards. This process can range from
a few days to several months, depending upon the type of system purchased and the level of
customizing involved.
This time period provides you adequate time to prepare your testing location for the installation.
Contact your local Instron sales representative to obtain information on the status of your system and
an estimated delivery date.

Chapter: Introduction
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Customer’s responsibilities
It is the customer’s responsibility to ensure that all required support services (i.e. power, air, and/or
water supplies, telephone line, etc.) are available, and that all necessary checks are made prior to
installing the testing system. These services and checks are described below.
Site preparation
Proper site preparation is imperative so that the testing system operates in accordance with its
specifications and provides accurate test results. The customer must ensure that the site
requirements are satisfied prior to scheduling an installation appointment with Instron Service.
These site requirements are described in this manual under Chapter 3 and Chapter 4. Always verify
your equipment’s specific model when referencing any information in this manual; refer “System
identification” on page 1-6.
Handling and transporting
Unless specifically arranged otherwise, it is the customer’s responsibility to arrange the off-loading,
unpacking and moving of the testing system to the final installation location. Refer to “Move system
components to installation area” on page 4-4 for details on handling and transporting your system to
its final location.
Upon special arrangements, an Instron service engineer can supervise the off-loading and
transportation of the frame to its final installation location. Contact Instron’s service department or
your local Instron office for additional information on this service. Refer to “Product support” on
page 1-8 for Instron’s contact information.
Insurance and safety
Under Instron’s standard contract, the shipping terms are Ex-Works (or FOB Factory), meaning
ownership and liability for the testing system transfers to the customer at Instron’s loading dock.
Unless other shipping terms are specified in a purchase order, which Instron does not dispute, the
Ex-Works shipping terms apply. Under these terms, the customer is responsible for securing the
applicable transit insurance on the shipment and arranging safe transport to the final destination.
Arrangements can be made through Instron to secure insurance cover and shipping, at the customer’s
expense.
When transporting a frame within your own premises, you are responsible for its safe transport. As
stated under “Handling and Transporting” above, you can arrange for an Instron service engineer to
supervise the off-loading and transportation of the frame to its final installation location.
Materials disposal
It is the customer’s responsibility to properly dispose of any waste materials generated from the
installation of the system and its accessories, or from the general operation of the system. This
includes packing materials, hydraulic fluid, and waste materials contaminated with hydraulic fluid.
Hydraulic fluid is generally considered a hazardous material so proper disposal of this substance, or
anything contaminated with it, must comply with local, state, and federal regulations.

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Instron’s responsibilities
Product Support: www.instron.com
Instron’s responsibilities
Instron’s standard contract requires Instron to provide the necessary services to ensure that your
testing system operates accurately. These services are described below.
Additional services and equipment may be negotiated with Instron, but these additional services
must be mutually agreed upon and specifically described in your purchase order.
Insurance
Under Instron’s standard contract, the shipping terms are Ex-Works (or FOB Factory), meaning
ownership and liability for the testing system transfers to the customer at Instron’s loading dock.
Unless other shipping terms are specified in a purchase order, which Instron does not dispute, the
Ex-Works shipping terms apply. Under these terms, Instron is responsible for insurance cover while
the testing system is in the factory up until it reaches the loading dock for shipping.
Installation
Installation is included with the purchase of the system. When the site location is prepared and the
frame and its components have been moved to the final operating location (refer to “Move system
components to installation area” on page 4-4), Instron is responsible for the complete installation of
the frame, its components and any additional accessories that may have been purchased.
The customer must not make any attempt to install the system without an Instron service
representative present.
Initial operation
Once the installation is complete, Instron performs an initial operation of the frame and a calibration
check to ensure that it is working properly and measuring accurately.
The service representative also performs a required on-site training program. The required on-site
training takes approximately one day to complete, and is designed to accommodate up to three
individuals.
Contact Instron’s Professional Services department for more information on this training (refer to
“Product support” on page 1-8). Additional training is available through Instron’s training center.
Documentation
Instron provides all documentation required to operate the system, including manuals for the frame
and any required software applications.
Additional copies are available and can be ordered through any Instron sales office.

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