Instrumentarium Orthopantomograph OP200 Troubleshooting guide

Orthopantomograph® OP200 & OP200 D
Orthoceph® OC200 & OC200 D
Service Program Manual
5140241-100 rev 3
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Copyright Code: 5140241-100 rev 3 Date: 15 May 2008
Document code: D500293 rev 3
Copyright © 05/2008 by PaloDEx Group Oy.
All rights reserved.
Manufactured by Instrumentarium Dental
Nahkelantie 160 (P.O. Box 20)
FI-04300 Tuusula
FINLAND
Tel. +358 45 7882 2000
Fax. +358 9 851 4048
Orthopantomograph®and Orthoceph®are registered trademarks
of Instrumentarium Dental. U.S. patents 4,641,336; 5,016,264;
5,425,065, 5,444,754, 6,731,717 and 6,829,326. German patent
4,344,745. Finnish patents 112594 and 114383. Windows®is
trademark of Microsoft Corporation in the United States of
America and other countries. Pentium®is a registered trademark
of Intel Corporation. Iomega®Jaz®is a registered trademark of
Iomega Corp.
Documentation, trademark and the software are copyrighted
with all rights reserved. Under the copyright laws the
documentation may not be copied, photocopied, reproduced,
translated, or reduced to any electronic medium or machine
readable form in whole or part, without the prior written
permission of Instrumentarium Dental.
The original language of this manual is English.
Instrumentarium Dental reserves the right to make changes in
specification and features shown herein, or discontinue the
product described at any time without notice or obligation.
Contact your Instrumentarium Dental representative for the most
current information.
For service, contact your local distributor.
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5140241-100 rev 3 Instrumentarium Dental i
Table of Contents
1 Introduction..................................................................................................................1
1.1 General .................................................................................................................1
1.2 Exhibition mode.....................................................................................................1
1.3 Service program quick reference..........................................................................2
1.4 How to use the service programs..........................................................................4
2 Service program features ...........................................................................................5
2.1 Sr 70 Log: Display error log ..................................................................................5
2.2 Sr 71 PAy: Set lease period..................................................................................7
2.3 Sr 72 LCA: Adjust lateral TMJ image area
(film units only)......................................................................................................8
2.4 Sr 74 IOC: Display CPU input/output signal check.............................................10
2.5 Sr 76 PUP: X-ray tube warm-up..........................................................................16
2.6 Sr 77 Prh: Adjust the preheat setting..................................................................18
2.7 Sr 78 thA: Set Dose Calibration Constant (DCC)................................................19
2.8 Sr 79 SUP: Display line voltage..........................................................................20
2.9 Sr 80 CrL: Test motor movement........................................................................20
2.10 Sr 81 bPL: Display biteplate properties
(Volumetric Tomography option only).................................................................22
2.11 Sr 82 COL: Set/display collimator information ....................................................23
2.12 Sr 86 Sto: Store settings.....................................................................................25
2.13 Sr 87 LAL: Set linear adjustment value for VT....................................................25
2.14 Sr 88 CAL: Disable automatic cephalostat alignment correction
(digital units only)................................................................................................26
2.15 Sr 88 CAL: Set cephalostat alignment value (film units only) .............................27
2.16 Sr 89 COP: Set country options..........................................................................27
2.17 Sr 90 PIN: Panorama installation program..........................................................30
2.18 Sr 91 CIN: Cephalostat installation program (digital units only)..........................31
2.19 Sr 92 CHE: Set level of self-checks....................................................................32
2.20 Sr 93 BAL: Adjust beam alignment board sensitivity ..........................................33
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ii Instrumentarium Dental 5140241-100 rev 3
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1 Introduction
5140241-100 rev 3 Instrumentarium Dental 1
1 Introduction
1.1 General
Instrumentarium Dental Ortopantomograph®OP200 is a
panoramic X-ray unit to produce images of the dentition,
TM-joints and skull (hereafter called “OP200”).
OP200 has two kinds of programs, user programs (Pr) and
service programs (Sr).
User programs (Pr) are accessible by the user and allows
unit configuration for daily use and changing technique
factors to optimize image quality. See OP200 User
Manual.
Maintenance & Service programs (Sr) are intended for
technical personnel for use during installation and service.
The Pr and Sr letters in the kV display indicate the unit in
user or service programming mode. The mA display
indicate number of the currently selected program. Each
program has a short name describing its purpose in the
time/dose display.
1.2 Exhibition mode
OP200 has a special exhibition mode in which no X-ray
radiation is generated. It is activated by setting the I/O
board jumper X11 to ON.
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1 Introduction
2 Instrumentarium Dental 5140241-100 rev 3
1.3 Service program quick reference
SERVICE PROGRAM
REFERENCE TABLE
Sr
70
Log
ERROR LOG PROGRAM
Display failure counters.
Sr
71
PAy
SET TRIAL PERIOD LIMIT
Set the length of the trial period (lease time).
Sr
72
LCA
LATERAL CASSETTE ADJUSTMENT
(Film units only)
Adjust the symmetry of TMJ image areas.
Sr
74
IOC
INPUT / OUTPUT SIGNAL CHECK
Display the states of the CPU's input/output signals.
Sr
76
PUP
WARMING UP SEQUENCE
Warm up the X-ray tube after installation or when the
unit has not been used in a while.
Sr
77
Prh
PREHEAT ADJUSTMENT
Perform an automatic preheat adjustment.
Sr
78
thA
DOSE CALIBRATION CONSTANT SELECTION
Set the dose calibration constant according to the
tubehead's dose rate.
Sr
79
SUP
LINE VOLTAGE DISPLAY
Display the line voltage.
Sr
80
CrL
INDIVIDUAL MOTOR MOVEMENT TESTS
Test drive individual motors to ensure proper
operation.
Sr
81
bPL
BITEPLATE TEST PROGRAM
Display the currently attached biteplate and the
corresponding input voltages (only with VT enabled).
Sr
82
COL
COLLIMATOR INFORMATION PROGRAM
Display collimator configuration and I/O signal states.
Sr
87
LAL
LINEAR ADJUSTMENT VALUE
Adjust the linear position of the sharp layer in VT
images (only with VT enabled).
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1 Introduction
5140241-100 rev 3 Instrumentarium Dental 3
Sr
88
CAL
Digital units: SECONDARY COLLIMATOR
ALIGNMENT
Film units: CEPHALOSTAT BEAM ALIGNMENT
Adjust the horizontal position the x-ray beam in
cephalometric imaging programs.
Sr
89
COP
COUNTRY OPTIONS
Configure the unit according to installed options,
country specific regulations and user preferences.
Sr
90
PIn
PANORAMA INSTALLATION PROGRAM
Adjust the AEC sensitivity and collimator alignment
for panoramic imaging.
Sr
91
CIn
CEPH INSTALLATION PROGRAM
Adjust the alignment for cephalometric imaging.
Sr
92
ChE
DISABLE/ENABLE CHECKS
Temporarily bypass self-checks performed by the
unit.
Sr
93
bAL
BEAM ALIGNMENT BOARD ADJUSTMENT
Adjust the sensitivity of the beam alignment board.
SERVICE PROGRAM
REFERENCE TABLE
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1 Introduction
4 Instrumentarium Dental 5140241-100 rev 3
1.4 How to use the service programs
1. Turn the unit on.
2. Press (hold for five seconds) OK to enter user
programming mode.
3. Press the left and right button to enter service
programming mode in the following order:
press and hold left,
press and hold right,
release left, release right.
A tone confirms that service mode is entered.
4. Press the up button to scroll pass the user programs
and to access the service programs.
5. Press the up and down buttons to scroll the list of
service programs. Select the desired Sr program by
pressing OK.
6. See chapter 2 Service program features on how to use
the programs.
7. Press OK to exit the program.
NOTE! Changed settings are stored when a program is
exited if not stated otherwise in the program description. If
the unit is switched off while a program is still running, the
settings may not be stored.
8. Press (and hold for five seconds) OK to enter back to
normal operating mode.
WARNING! Always reset the unit by switching power off
and on again after accessing the service programming
mode. This prevents unauthorized access to service
programs and leaves the unit in state that is safe for the
user and patient.
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2 Service program features
5140241-100 rev 3 Instrumentarium Dental 5
2 Service program features
2.1 Sr 70 Log: Display error log
Each time a failure occurs in OP200, a counter
corresponding to the failure is incremented. This program
is used to view the readings of these counters.
NOTE! Only failures that are relevant for troubleshooting
and failure diagnostics are recorded (see the table below
for details). Some failure counters have non-zero values at
the time of installation. This is normal.
1. Select Sr 70 Log.
2. Press the up and down buttons to scroll the list of
counters. The control panel shows the current counter,
continually switching between its failure code and
counter value.
3. Press OK to exit the program.
FILM UNIT OP200 DIGITAL UNIT
OP200 D
kV-
display
Ch / Sy /
Er
mA-
display
error
number
Second /
dose -
display
mA-
display
error
number
Second /
dose -
display
Error name
FILM UNIT Error name
DIGITAL
UNIT
Ch 5 ***
LINE VOLTAGE 5***
LINE VOLTAGE
Ch 13 LbL
IMAGE LABEL
FAILURE
Ch 16 StP
EMERGENCY
SWITCH
16 StP
EMERGENCY
SWITCH
Sy 21 HHo
TUBEHEAD
HOT
21 HHo
TUBEHEAD
HOT
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2 Service program features
6 Instrumentarium Dental 5140241-100 rev 3
Sy 22 Arc
TUBEHEAD
ARC
22 Arc
TUBEHEAD
ARC
Sy 23 Inu
INVERTER
FAILURE
23 Inu
INVERTER
FAILURE
Sy 24 FIL
FILAMENT
FAILURE
24 FIL
FILAMENT
FAILURE
Sy 25 AEC
AEC
FREQUENCY
ERROR
25 AEC
AEC
FREQUENCY
ERROR
Sy 27 Por
ROTATION
MOVEMENT
FAILURE
27 Por
ROTATION
MOVEMENT
FAILURE
Sy 28 PoC
CASSETTE
MOVEMENT
FAILURE
28 CCd
CAMERA
ERROR
Sy 29 PoL
LINEAR
MOVEMENT
FAILURE
29 PoL
LINEAR
MOVEMENT
FAILURE
Sy 30 PoH
CASSETTE
HOLDER
MOVEMENT
FAILURE
30 PoC
CEPH
MOVEMENT
FAILURE
Sy 31 PoU
Z MOVEMENT
FAILURE
31 PoU
Z MOVEMENT
FAILURE
Sy 32 PoA
CEPH BEAM
ALIGNMENT
FAILURE
Sy 33 nSy
NO SYNC
ERROR
33 nSy
NO SYNC
ERROR
Sy 34
FILM UNIT OP200 DIGITAL UNIT
OP200 D
kV-
display
Ch / Sy /
Er
mA-
display
error
number
Second /
dose -
display
mA-
display
error
number
Second /
dose -
display
Error name
FILM UNIT Error name
DIGITAL
UNIT
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2 Service program features
5140241-100 rev 3 Instrumentarium Dental 7
2.2 Sr 71 PAy: Set lease period
Allows limited quantity of exposures. After this exposure is
prohibited and the control panel displays Er 46 PAy
message. For equipment leasing and trial period purposes.
The lease number can be set within the range 0...2000 or
to the special value OFF (feature disabled). Number zero
(0) activates Er 46 PAy,which prevents exposures. Other
numbers adjust the stored exposure counter into a number
above the total exposure count.
Sy 35
Sy 36
Sy 37
Sy 38 COL
AUTO-
COLLIMATOR
FAILURE
Er 40 CPU
CPU ERROR 40 CPU
CPU ERROR
Er 43 ***
MAINS SWITCH 43 ***
MAINS SWITCH
Er 44 FIL
FILAMENT
REFERENCE
ERROR
44 FIL
FILAMENT
REFERENCE
ERROR
Er 45 InP
INPUT ERROR 45 InP
INPUT ERROR
FILM UNIT OP200 DIGITAL UNIT
OP200 D
kV-
display
Ch / Sy /
Er
mA-
display
error
number
Second /
dose -
display
mA-
display
error
number
Second /
dose -
display
Error name
FILM UNIT Error name
DIGITAL
UNIT
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2 Service program features
8 Instrumentarium Dental 5140241-100 rev 3
Press OK to test if test limit has been set in normal
operation. The cumulative exposure counter value is
shown, followed by the number of allowed exposures (all
indicators are lit).
NOTE! The trial period refers to the number of exposures
allowed in normal operating or QA mode. Exposures made
while the unit is in service mode are compensated
automatically.
Usage:
1. Select Sr 71 Pay. The time/dose display shows OFF
or a number from 1to 2000.
2. Disable the lease period feature or select the desired
lease period using the left and right buttons.
3. Press OK to exit the program.
2.3 Sr 72 LCA: Adjust lateral TMJ image area
(film units only)
For adjusting the horizontal alignment of TMJ image areas
on the film.
With imaging program P7 (TMJ Lateral view jaw closed
and open) , the two first images are shown on the edges of
the film. The next two are shown in the middle of the film.
The center image area can be adjusted in respect to the
other image pair. The adjustment range is -10...+10 mm, in
steps of 0.5 mm.
Usage:
1. Select Sr 72 LCA. Use the customer’s latest TMJ
Lateral view jaw closed and open X-ray image, or take
a new image.
2. Select imaging program P7 and the lowest technique
factors. Make an exposure and process the film.
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2 Service program features
5140241-100 rev 3 Instrumentarium Dental 9
3. Check the film for center image pair symmetry.
Calculate the amount (-0.25...+1.00 cm) of correction
needed.
4. Select Sr 72 LCA. The control panel shows a number
from -0.25 to 1.00. The number indicates the
adjustment of the positioning of the second image pair
areas (center) compared to the first image pair areas
(on each side).
5. Use the left and right buttons to shift the middle image
pair to the left / right in steps of 0.5 mm.
6. Press OK to exit the program.
7. Enter the normal operating mode. Make an exposure
and process the film. Check the film for symmetry. If
the result is not satisfactory, return to Sr 72 LCA and
repeat the steps 1 to 7.
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2 Service program features
10 Instrumentarium Dental 5140241-100 rev 3
2.4 Sr 74 IOC: Display CPU input/output
signal check
For checking input and output signal states as seen by the
CPU. Check whether a signal reaches the CPU correctly,
when troubleshooting electrical problems related to e.g.
microswitches and buttons.
The I/O signals are divided into several pages, named 0L -
0H - 1L - 1H - 2L - 2H - 3L - 3H - 4L - 4H - 5L - 5H - 6L - 6H.
The tables below describe the signals shown on each
page.
The current page is shown on the kV/mA displays.
Individual signal states are shown as on/off signals by the
imaging program LEDs. A LED being lit means that the
corresponding signal is active. A hexadecimal number
summarizing the whole page is shown on the time/dose
display.
Usage:
1. Select Sr 74 IOC.
2. Use the left and right buttons to select page.
3. Check if the signal state shown on the control panel
matches the corresponding electrical signal level. If
not, the signal does not reach the CPU correctly.
4. Decide signal states according to the tables. For
trouble shooting electrical connections, use the CPU
board schematics to trace the signals.
NOTE! The control panel display is updated with a small
delay. Remember this when interpreting frequently
changing signals.
5. Press OK to exit the program.
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2 Service program features
5140241-100 rev 3 Instrumentarium Dental 11
Sr 74 IOC, page 0L
Signal name Description
(Status, when the LED is lit) LED
PROJLIT Projector lights (on) 1
PILLED Layer adjustment led, closest to
pillar 5
CENLED Layer adjustment led, center 6
PATLED Layer adjustment led, closest to
patient 7
Sr 74 IOC, page 0H
Signal name Description
(Status, when the LED is lit) LED
LASLIT Panorama laser lights 2
ZDIR Vertical movement direction
(down) 5
ZENA Vertical movement enable 6
RACKDIR Rack movement direction (up) 7
RACKENA Rack movement enable 8
Sr 74 IOC, Input page 1L
Signal name Description
(Status, when the LED is lit) LED
CASDIR Cassette movement direction
(left) 1
CASENA Cassette movement enable 2
ROTDIR Rotational movement direction
(CW) 3
ROTENA Rotational movement enable 4
CEPHDIR Ceph movement direction (right) 5
CEPHENA Ceph movement enable 6
LINDIR Linear movement direction
(toward pillar) 7
LINENA Linear movement enable 8
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2 Service program features
12 Instrumentarium Dental 5140241-100 rev 3
Sr 74 IOC, page 1H
Signal name Description
(Status, when the LED is lit) LED
PPOWER Panoramic camera power enable 1
PIMAGE Panoramic camera image enable 2
CPOWER Cephalostat camera power
enable 3
CIMAGE Cephalostat camera image
enable 4
CLASLIT Ceph laser light 7
Sr 74 IOC, page 2L
Signal name Description
(Status, when the LED is lit) LED
EXPSW Exposure switch, remote or ctrl.
panel 1
INSTRUSW Factory mode jumper, digital I/O
board X14 2
MAOK Tube current monitoring 3
PNLEXPSW Exposure switch on control panel,
also triggers EXPSW 4
EXHSW Exhibition mode jumper,
Digital I/O board X11 5
MAINS Mains voltage selection (110 v) 7
Sr 74 IOC, page 2H
Signal name Description
(Status, when the LED is lit) LED
PANCASSW Panoramic cassette inserted /
Autocollimator in slot 2
CASLIMSW Cassette limit switch / head
support vertical position (down) 3
CASMIDSW Cassette middle switch /
Autocollimator presence detection 4
LINMIDSW Linear movement middle switch 5
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2 Service program features
5140241-100 rev 3 Instrumentarium Dental 13
LINLIMSW Linear movement limit switch 6
RACKMIDSW Cassette rack middle switch /
Autocollimator Cu filter ON, S61 7
RACKLIMSW Cassette rack limit switch /
Autocollimator Cu filter OFF, S62 8
Sr 74 IOC, page 3L
Signal name Description
(Status, when the LED is lit) LED
WD CPU Watchdog timer 5
Sr 74 IOC, page 2H
Sr 74 IOC, page 3H
Signal name Description
(Status, when the LED is lit) LED
No external signals
Sr 74 IOC, page 4L
Signal name Description
(Status, when the LED is lit) LED
HOME(RIGHT) Patient positioning button, right
side 1
HOME(LEFT) Patient positioning button, left
side 2
PILWARD Layer adjustment button, towards
pillar 3
CENWARD Layer adjustment button, center
4
PATWARD Layer adjustment button, towards
patient 5
TEMPFAIL Tubehead overheated 6
STOPSW Emergency stop switch 7
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2 Service program features
14 Instrumentarium Dental 5140241-100 rev 3
Sr 74 IOC, page 4H
Signal name Description
(Status, when the LED is lit) LED
COL1SW Collimator position signal 1 1
COL2SW Collimator position signal 2 2
COL3SW Collimator position signal 3 3
SIDE Start position button side
detection (left) 4
START Start position button trigger,
activated by either start position
button
5
PROJTRIG Positioning lights button
6
ZDOWN Vertical movement down button
7
ZUP Vertical movement up button
8
Sr 74 IOC, page 5L
Signal name Description
(Status, when the LED is lit) LED
CEPHLOK Ceph cassette detection /
Beam alignment board left sensor 1
CEPHCOK Beam alignment board mid
sensor 2
CEPHROK Beam alignment board right
sensor 3
LAT/PA Earholder position detection (P/A) 4
CEPHL Ceph at left side
(Digital I/O board jumper X15: L) 5
CEPHR Ceph at right side
(Digital I/O board jumper X15: R) 6
CEPHDOWN Vertical movement up button
on cephalostat 7
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