Hillrom Advanta P1600 User manual

SERVICE MANUAL
Advanta™
Bed
From Hill-Rom
For Parts or Technical Assistance man168ra
USA [phone] Canada [phone]
International: Contact your distributor.
Product No. P1600
errata 
man168ra-e1

Advanta™ Bed Service Manual (man168ra) Page i
Advanta™ Bed
Service Manual
Revisions
man168ra
Revision Letter Pages Affected Date
Original Issue April, 2000
A All May, 2001

Revisions
Page ii Advanta™ Bed Service Manual (man168ra)
 2001 by Hill-Rom Services, Inc. ALL RIGHTS RESERVED.
No part of this text shall be reproduced or transmitted in any form or by any
means, electronic or mechanical, including photocopying, recording, or by any
information or retrieval system without written permission from Hill-Rom
Company, Inc. (Hill-Rom).
Second Edition
First Printing 2000
PrintedintheUSA
Advanta™ is a trademark of Hill-Rom Services, Inc.
Allen™ is a trademark of Industrial Fasteners, Inc.
Comfortline® is a registered trademark of Hill-Rom Services, Inc.
COMposer® is a registered trademark of Hill-Rom Services, Inc.
Hill-Rom® is a registered trademark of Hill-Rom Services, Inc.
Loctite® is a registered trademark of Loctite Corporation.
Maxifloat® is a registered trademark of B.G. Industries, Inc.
Oilite® is a registered trademark of Beemer Precision, Incorporated.
SideCom® is a registered trademark of Hill-Rom Services, Inc.
SureRest® is a registered trademark of Hill-Rom Services, Inc.
Teflon® is a registered trademark of E.I. Du Pont and De Nemours and
Company.
Torx® is a registered trademark of Textron, Inc.
ZoneAire® is a registered trademark of Hill-Rom Services, Inc.
The information contained in this manual is subject to change without notice.
Hill-Rom makes no commitment to update or keep current, the information
contained in this manual.
The only product warranty intended by Hill-Rom is the express, written
warranty accompanying the bill of sale to the original purchaser. Hill-Rom

Revisions
Advanta™ Bed Service Manual (man168ra) Page iii
makes no other warranty, express or implied, and in particular, makes no
warranty of merchantability or fitness for a particular purpose.
Additional copies of this manual can be obtained from Hill-Rom.
To order additional copies of this service manual, call [phone], and
place a parts order for part number man168ra.

Revisions
Page iv Advanta™ Bed Service Manual (man168ra)
NOTES:

Advanta™ Bed Service Manual (man168ra) Page v
Table of Contents
Chapter 1: Introduction
Purpose.......................................................... 1-5
Audience......................................................... 1-5
Organization...................................................... 1-5
Chapter 1: Introduction........................................... 1-5
Chapter 2: Troubleshooting Procedures .............................. 1-5
Chapter3:TheoryofOperation.................................... 1-5
Chapter4:Removal,Replacement,andAdjustmentProcedures........... 1-5
Chapter5:PartsList............................................. 1-6
Chapter6:GeneralProcedures..................................... 1-6
Chapter7:Accessories........................................... 1-6
Typographical Conventions .......................................... 1-7
Introduction....................................................... 1-8
Overview...................................................... 1-8
OperatingPrecautions............................................ 1-8
Features....................................................... 1-8
HeadSectionInclination....................................... 1-8
AutomaticContour........................................... 1-8
ArticulatingFrame........................................... 1-9
KneeSectionInclination....................................... 1-9
FootSectionInclination....................................... 1-9
HilowSleepingSurface ....................................... 1-9
Trendelenburg/Reverse Trendelenburg ..........................1-10
Chair Position .............................................. 1-10
CPRRelease............................................... 1-10
Casters.................................................... 1-11
CentralBrakeandSteer ...................................... 1-12

Table of Contents
Page vi Advanta™ Bed Service Manual (man168ra)
ManualOperation........................................... 1-12
Headboard and Footboard..................................... 1-12
IVRodAccommodation...................................... 1-13
BedFrame................................................. 1-13
Docking/WallProtection ..................................... 1-13
Siderails .................................................. 1-13
ZoneAire®SleepSurface..................................... 1-14
Mattress Components ........................................ 1-15
BedPositions ................................................. 1-17
Specifications.................................................... 1-21
PhysicalDescription............................................ 1-21
ElectricalDescription........................................... 1-22
Motors.................................................... 1-22
LimitSwitches ............................................. 1-23
Regulations,Standards,andCodes................................. 1-23
ModelIdentification............................................... 1-23
GeneralOperation................................................. 1-24
SiderailControlsandFootboardControlPanel....................... 1-25
StandardControls.............................................. 1-28
SiderailBackLighting....................................... 1-28
NightLight................................................ 1-28
NightLightSensorControl.................................... 1-28
Lockout Controls ........................................... 1-29
On/OffSwitches............................................ 1-29
OptionalControls.............................................. 1-30
NurseCall................................................. 1-30
PatientPositionMonitor(PPM)................................ 1-30
BedScale ................................................. 1-37
Indicators ................................................. 1-39
SafetyTips ...................................................... 1-40
ServiceandMaintenance........................................ 1-40

Table of Contents
Advanta™ Bed Service Manual (man168ra) Page vii
WarningandCautionLabels ........................................ 1-47
Chapter 2: Troubleshooting Procedures
Getting Started .................................................... 2-3
TestEquipment................................................. 2-3
InitialActions..................................................... 2-5
FunctionChecks................................................... 2-6
MechanicalSubsystemTroubleshooting.............................2-6
Electrical Subsystem Troubleshooting . .............................. 2-6
Pneumatic Subsystem Troubleshooting .............................. 2-8
PPMFunctionCheck............................................ 2-8
ServiceRequiredLED.......................................... 2-10
Footboard Control Panel Switch/LED Test (ZoneAire® Sleep Surface Only)2 - 12
Air System Self-Diagnostic Test .................................. 2-15
Air System Independent Diagnostic Test ............................2-16
SoftReset(Advanta™BedswithZoneAire®SleepSurfaceonly)........ 2-17
FinalActions..................................................... 2-17
HeadHilowDoesNotLower........................................ 2-19
FootHilowDoesNotLower ........................................ 2-20
HeadHilowDoesNotGoUp........................................ 2-21
FootHilowDoesNotGoUp........................................ 2-22
KneeSectionDoesNotLower....................................... 2-23
KneeSectionDoesNotGoUp....................................... 2-24
HeadSectionDoesNotLower....................................... 2-25
HeadSectionDoesNotGoUp....................................... 2-26
Head (Hilow) Section Does Not Lower When the Trendelenburg
SwitchisActivated................................................ 2-27
Head (Hilow) Section Does Not Go Up When the Reverse
Trendelenburg Switch is Activated.................................... 2-29
Foot (Hilow) Section Does Not Lower When the Reverse
Trendelenburg Switch is Activated.................................... 2-30
Foot (Hilow) Section Does Not Go Up When the Trendelenburg
SwitchisActivated................................................ 2-31

Table of Contents
Page viii Advanta™ Bed Service Manual (man168ra)
NightLightDoesNotOperate....................................... 2-32
ZoneAire®SleepSurfaceSlowLeak—ErrorCode2-1.................... 2-33
ZoneAire® Sleep Surface Continuous Run—Error Code 2-2 ............... 2-35
ZoneAire®SleepSurfaceTriacShort—ErrorCode2-3................... 2-38
ZoneAire®SleepSurfaceSensorEEPROM—ErrorCode2-4.............. 2-39
ZoneAire® Sleep Surface Mattress Disconnected—
ErrorCode2-5 ................................................... 2-42
ZoneAire®SleepSurfaceTriacOpen—ErrorCode2-6................... 2-46
ZoneAire® Sleep Surface LON Communication Error—
ErrorCode2-7 ................................................... 2-52
KeyStuckClosed—ErrorCode1-2................................... 2-57
ZoneAire®SleepSurfaceDoesNotWork..............................2-58
ScaleDisplay—Err0,Err1,Err2orErr3Displayed....................... 2-61
Err0......................................................... 2-61
Err1......................................................... 2-62
Err2......................................................... 2-62
Err3......................................................... 2-62
PatientPositionMonitor(PPM)DoesNotFunction...................... 2-64
PatientPositionMonitor(PPM)SystemBeepsTwiceandFlashesLEDs...... 2-65
SideCom®CommunicationSystemTester............................. 2-69
Connecting SideCom® Communication System Tester For Operation..... 2-69
TestingwithSideCom®CommunicationSystemTester............. 2-70
Chapter 3: Theory of Operation
WiringDiagrams................................................... 3-5
TheoryofOperation............................................... 3-12
Logic Control P.C. Board—P/N 63285 .............................3-12
Power Supply P.C. Board—P/N 63349 ............................. 3-18
PatientPositionMonitor(PPM)................................... 3-22
Air Control P.C. Board—P/N 44760 ...............................3-23
EchelonNode.............................................. 3-23
LatchesandBuffers ......................................... 3-23

Table of Contents
Advanta™ Bed Service Manual (man168ra) Page ix
Valve/Sensor Module Digital Control Lines ...................... 3-23
ExternalWatchdog.......................................... 3-24
24VACSolenoidDrivers..................................... 3-24
CompressorandCrossoverValveDrivers........................ 3-25
ElectrostaticDischarge(ESD)Protection.........................3-25
LON Connector (P112, P113) ................................. 3-25
Regulator.................................................. 3-26
Line Input Power (P110)...................................... 3-26
Sensor Control Board—P/N 44740 . . . ............................. 3-29
GeneralDescription ......................................... 3-29
Input Protection............................................. 3-29
OutputProtection........................................... 3-30
EEPROM ................................................. 3-30
Digital-to-Analog Converter................................... 3-30
AnalogMultiplexer.......................................... 3-31
Amplifier.................................................. 3-31
Analog-to-Digital Converter................................... 3-31
SolenoidDrive ............................................. 3-32
Grounds................................................... 3-32
Power Supply .............................................. 3-32
ZoneAire®SleepSurfaceAirInterfaceSystem....................... 3-34
SwitchMatrix.............................................. 3-34
MembraneKeyPanelSwitchMultiplexCircuit.................... 3-34
LEDs..................................................... 3-34
MembraneKeyPanelLEDDriver.............................. 3-34
ZoneAire®SleepSurface—MattressPlumbing....................... 3-35
ZoneAire®SleepSurfaceSoftwareTheoryofOperation.................. 3-35
GeneralDescription ............................................ 3-36
Reset........................................................ 3-36
ZoneAire®SleepSurfaceOperatingModes......................... 3-37
OffMode.................................................. 3-38

Table of Contents
Page x Advanta™ Bed Service Manual (man168ra)
PressureReliefMode........................................ 3-39
HeelReliefModes .......................................... 3-39
AutoFirmMode............................................ 3-40
CPRMode................................................. 3-41
ModeTransition............................................... 3-41
PowerUp ................................................. 3-41
Intermode Transitions........................................ 3-42
PowerDown............................................... 3-42
SystemErrors.............................................. 3-43
SlowLeakError............................................ 3-43
Continuous Run Error........................................ 3-44
TriacShortError............................................ 3-44
EEPROMError............................................. 3-44
MattressConnectionError.................................... 3-45
TriacOpenError............................................ 3-45
LONCommunicationError................................... 3-45
Chapter 4: Removal, Replacement, and Adjustment Procedures
Footboard........................................................ 4-7
Removal...................................................... 4-7
Replacement................................................... 4-8
FootEndCover.................................................... 4-9
Removal...................................................... 4-9
Replacement.................................................. 4-10
Headboard....................................................... 4-12
Removal..................................................... 4-12
Replacement.................................................. 4-12
HeadEndCovers ................................................. 4-13
Removal..................................................... 4-13
Replacement.................................................. 4-14
AirControlCover................................................. 4-15
Removal..................................................... 4-15

Table of Contents
Advanta™ Bed Service Manual (man168ra) Page xi
Replacement.................................................. 4-16
AirSleepSurfaceMattress.......................................... 4-17
Removal..................................................... 4-17
Replacement.................................................. 4-18
AirSleepSurface—SensorControlP.C.Board..........................4-19
Removal..................................................... 4-19
Replacement.................................................. 4-21
AirSleepSurface—SurfaceControlValve............................. 4-22
Removal..................................................... 4-22
Replacement.................................................. 4-24
AirSleepSurface—AirControlP.C.Board.............................4-25
Removal..................................................... 4-25
Replacement.................................................. 4-27
AirSleepSurface—SwitchingValveAssembly ......................... 4-28
Removal..................................................... 4-28
Replacement.................................................. 4-30
AirSleepSurface—Transformer..................................... 4-31
Removal..................................................... 4-31
Replacement.................................................. 4-33
AirSleepSurface—Compressor...................................... 4-34
Removal..................................................... 4-34
Replacement.................................................. 4-36
FootboardControlPanel—P.C.BoardsandCables....................... 4-37
Removal..................................................... 4-37
Replacement.................................................. 4-39
MotorCoverAssembly............................................. 4-40
Removal..................................................... 4-40
Replacement.................................................. 4-41
NightLightBulb.................................................. 4-42
Removal..................................................... 4-42
Replacement.................................................. 4-42

Table of Contents
Page xii Advanta™ Bed Service Manual (man168ra)
Cable Conduit and Cable Assembly. . . ................................ 4-43
Removal..................................................... 4-43
Replacement.................................................. 4-46
HeadMotor...................................................... 4-47
Removal..................................................... 4-47
Replacement.................................................. 4-48
HilowHeadMotor................................................ 4-49
Removal..................................................... 4-49
Replacement.................................................. 4-50
HilowFootMotor................................................. 4-51
Removal..................................................... 4-51
Replacement.................................................. 4-52
KneeMotor...................................................... 4-53
Removal..................................................... 4-53
Replacement.................................................. 4-54
HeadDriveScrewAssembly........................................ 4-56
Removal..................................................... 4-56
Replacement.................................................. 4-57
HilowHeadDriveScrewAssembly................................... 4-59
Removal..................................................... 4-59
Replacement.................................................. 4-62
HeadLimitSwitch................................................ 4-63
Removal..................................................... 4-63
Replacement.................................................. 4-65
Adjustment................................................... 4-66
HilowHeadLimitSwitch........................................... 4-68
Removal..................................................... 4-68
Replacement.................................................. 4-71
KneeDriveScrewAssembly........................................ 4-73
Removal..................................................... 4-73
Replacement.................................................. 4-74

Table of Contents
Advanta™ Bed Service Manual (man168ra) Page xiii
KneeLimitSwitch................................................ 4-76
Removal..................................................... 4-76
Replacement.................................................. 4-77
Adjustment................................................... 4-78
CPRReleaseHandle............................................... 4-79
Adjustment................................................... 4-79
CPRLimitSwitch................................................. 4-81
Removal..................................................... 4-81
Replacement.................................................. 4-82
HilowFootDriveScrewAssembly................................... 4-83
Removal..................................................... 4-83
Replacement.................................................. 4-87
HilowFootLimitSwitch ........................................... 4-89
Removal..................................................... 4-89
Replacement.................................................. 4-93
BrakeLightSwitch................................................ 4-96
Removal..................................................... 4-96
Replacement.................................................. 4-97
SiderailControlsandSpeakers....................................... 4-98
Removal..................................................... 4-98
Replacement................................................. 4-100
Siderails ....................................................... 4-101
Removal.................................................... 4-101
Replacement................................................. 4-102
Adjustment.................................................. 4-102
Power Supply Control P.C. Board ................................... 4-104
Removal.................................................... 4-104
Replacement................................................. 4-105
LogicControlP.C.Board.......................................... 4-106
Removal.................................................... 4-106
Replacement................................................. 4-107

Table of Contents
Page xiv Advanta™ Bed Service Manual (man168ra)
FootboardInterfaceP.C.Board ..................................... 4-109
Removal.................................................... 4-109
Replacement................................................. 4-110
Scale/PPMControlP.C.Board...................................... 4-111
Removal.................................................... 4-111
Replacement................................................. 4-112
WeighLoadBeam ............................................... 4-113
Removal.................................................... 4-113
Replacement................................................. 4-114
PatientPositionMonitor(PPM)Sensor...............................4-116
Removal.................................................... 4-116
Replacement................................................. 4-118
JunctionBoxP.C.Board........................................... 4-120
Removal.................................................... 4-120
Replacement................................................. 4-121
Chapter 5: Parts List
Warranty......................................................... 5-3
ServicePartsOrdering.............................................. 5-5
ExchangePolicy................................................... 5-7
In-WarrantyExchanges .......................................... 5-7
Out-of-WarrantyExchanges....................................... 5-7
RecommendedSpareParts........................................... 5-8
BaseFrameAssembly ............................................. 5-10
WeighFrameAssembly............................................ 5-12
IntermediateFrameAssembly....................................... 5-16
RetractingFrameAssembly......................................... 5-18
CoverAssemblies................................................. 5-21
CPRRelease..................................................... 5-22
PPMSensors(BedswithPPMSystemOnly) ........................... 5-25
AirSurfaceControlModule—Mattress................................ 5-26
AirSurfaceControlModule—Frame.................................. 5-28

Table of Contents
Advanta™ Bed Service Manual (man168ra) Page xv
Air Supply Module ................................................ 5-30
FootEndSiderail ................................................. 5-32
LeftHeadEndSiderail............................................. 5-34
RightHeadEndSiderail............................................ 5-38
CommunicationJ-Box ............................................. 5-42
Footboard—P1606 ................................................ 5-44
HeadandFootHilowDriveAssembly................................. 5-48
HeadDriveScrewAssembly........................................ 5-52
KneeDriveScrewAssembly........................................ 5-56
COMposer® Interface Module....................................... 5-60
Power Module.................................................... 5-62
Electronics Module Assembly ....................................... 5-66
Headboard Assembly—P1605 ....................................... 5-68
Accessory Outlet Module ........................................... 5-70
ZoneAire® Sleep Surface Mattress—P1410CA/P1410EA ................. 5-72
Permanent IV Rod—P2221 ......................................... 5-76
Chapter 6: General Procedures
ScaleCalibration................................................... 6-3
Cleaning......................................................... 6-5
SteamCleaning................................................. 6-6
CleaningHardtoCleanSpots...................................... 6-6
Disinfecting.................................................... 6-6
Component Handling ............................................... 6-7
P.C.Boards.................................................... 6-7
LubricationRequirements............................................ 6-8
PreventiveMaintenance............................................. 6-9
PreventiveMaintenanceSchedule................................. 6-10
PreventiveMaintenanceChecklist................................. 6-12
PreventiveMaintenance—ZoneAire®SleepSurface .................. 6-13
PreventiveMaintenanceSchedule—ZoneAire®SleepSurface........... 6-14
PreventiveMaintenanceChecklist—ZoneAire®SleepSurface.......... 6-15

Table of Contents
Page xvi Advanta™ Bed Service Manual (man168ra)
Tool and Supply Requirements.................................... 6-16
Chapter 7: Accessories
Accessories....................................................... 7-3
ZoneAire® Sleep Surface Mattress—
P1410CA01/P1410CA02/ P1410EA01/P1410EA02 ....................... 7-4
Installation .................................................... 7-4
Removal...................................................... 7-5
Bed Extender Assembly—P9959 ...................................... 7-6
InstallationoftheLowerRetractingFrame........................... 7-6
RemovaloftheLowerRetractingFrame............................. 7-7
InstallationoftheUpperRetractingFrame ........................... 7-8
RemovaloftheUpperRetractingFrame............................. 7-8

Advanta™ Bed Service Manual (man168ra) Page 1 - 1
1
Chapter 1
Introduction
Chapter Contents
Purpose.......................................................... 1-5
Audience......................................................... 1-5
Organization...................................................... 1-5
Chapter 1: Introduction........................................... 1-5
Chapter 2: Troubleshooting Procedures .............................. 1-5
Chapter3:TheoryofOperation.................................... 1-5
Chapter4:Removal,Replacement,andAdjustmentProcedures........... 1-5
Chapter5:PartsList............................................. 1-6
Chapter6:GeneralProcedures..................................... 1-6
Chapter7:Accessories........................................... 1-6
Typographical Conventions .......................................... 1-7
Introduction....................................................... 1-8
Overview...................................................... 1-8
OperatingPrecautions............................................ 1-8
Features....................................................... 1-8
HeadSectionInclination....................................... 1-8
AutomaticContour........................................... 1-8
ArticulatingFrame........................................... 1-9
KneeSectionInclination....................................... 1-9
FootSectionInclination....................................... 1-9
HilowSleepingSurface ....................................... 1-9
Trendelenburg/Reverse Trendelenburg ..........................1-10
Chair Position .............................................. 1-10

Chapter 1: Introduction
Page 1 - 2 Advanta™ Bed Service Manual (man168ra)
CPRRelease............................................... 1-10
Casters.................................................... 1-11
CentralBrakeandSteer ...................................... 1-12
ManualOperation........................................... 1-12
Headboard and Footboard..................................... 1-12
IVRodAccommodation...................................... 1-13
BedFrame................................................. 1-13
Docking/WallProtection ..................................... 1-13
Siderails .................................................. 1-13
ZoneAire®SleepSurface..................................... 1-14
Mattress Components ........................................ 1-15
BedPositions ................................................. 1-17
Specifications.................................................... 1-21
PhysicalDescription............................................ 1-21
ElectricalDescription........................................... 1-22
Motors.................................................... 1-22
LimitSwitches ............................................. 1-23
Regulations,Standards,andCodes................................. 1-23
ModelIdentification............................................... 1-23
GeneralOperation................................................. 1-24
SiderailControlsandFootboardControlPanel....................... 1-25
StandardControls.............................................. 1-28
SiderailBackLighting....................................... 1-28
NightLight................................................ 1-28
NightLightSensorControl.................................... 1-28
Lockout Controls ........................................... 1-29
On/OffSwitches............................................ 1-29
OptionalControls.............................................. 1-30
NurseCall................................................. 1-30
PatientPositionMonitor(PPM)................................ 1-30
BedScale ................................................. 1-37