Intec Cyclone User manual

Cyclone Instruction Manual
Insulation blowing machine
Intec — 9251 Bruin Boulevard, Frederick, CO 80504 USA
T: 303-833-6644 Web: www.inteccorp.com Email: [e-mail]
Rev Date: 20211203

Cyclone Instruction Manual | 1
T: 303-833-6644
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Original Language - English
Introduction
Thank you for purchasing an Intec insulation system. Since 1977, both professional contractors and do-
it-yourself equipment users have looked to Intec as the industry leader in the design and manufacture
of innovative portable insulation blowing equipment. We take pride in making your job as easy and
profitable as possible.
The right system for your needs: Intec strives to provide you with the best combination of portability,
functionality, and installation versatility to surpass your desired success. From lightweight
polyethylene units with removable hoppers, to larger units with increased production rates and
installation versatility, all of our durable systems are made to maximize your profit generating
potential.
Best-in-class Customer Service: Total ease of use extends beyond your initial purchase of an Intec
system to your evolving needs thru the entire lifecycle. Both before and after the sale service is
important to keep you running at peak operating capabilities. Intec’s technical team provides
installation assistance in addition to maintenance suggestions and trouble-shooting support. In
addition to blowing machines, Intec produces a range of accessories that will increase your
productivity when dense packing, damp spraying, and installing net and blow.
Thank you for partnering with Intec. We appreciate the confidence and trust you have placed in us,
and wish you many profit-generating opportunities!
Ray Lavallee
President, Intec

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Original Language - English
Table of Contents
INTRODUCTION ........................................................................................... 1
SYMBOLS.................................................................................................... 3
SAFETY FIRST ............................................................................................... 3
HOW THE SYSTEM WORKS................................................................................. 4
MAINTENANCE ............................................................................................. 7
TROUBLESHOOTING........................................................................................ 8
SPECIFICATIONS ........................................................................................... 10
ELECTRICAL DRAWING .................................................................................... 13
MAKING A CLAIM FOR DAMAGE OR LOSS ............................................................... 14
WARRANTY ................................................................................................ 15

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Original Language - English
Symbols
SYMBOL
SYMBOL
MEANING
Danger
Indicates an imminently hazardous situation, which, if not avoided,
will result in death or serious injury.
Warning
Indicates a potentially hazardous situation, which, if not avoided,
could result in death or serious injury.
Caution
Indicates a potentially hazardous situation, which, if not avoided,
may result in minor or moderate injury.
Safety First
Disconnect all power cords prior to working on the equipment. Failure to do so
could result in injury or death.
Never operate equipment while standing in water as electrical shock may result.
Always use grounded extension cords when operating equipment.
Keep hands above safety bars at all times.
When working with insulation, always wear a long sleeve shirt, gloves and a hat.
Wear goggles or safety glasses for eye protection. Wear a mask for respiratory
protection.
Never put your hands into the hopper or machine outlet while the machine is
operating.
Keep tools and foreign objects out of the hopper.
Never leave the machine unattended during operation. Disconnect all power to the
machine when unattended.
Never operate the equipment with the access panels off, possible
injury may occur.
Prior to use, inspect power cord and remote cord prior to ensure
no damage exists.

Cyclone Instruction Manual | 4
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Original Language - English
How the System Works
OVERVIEW: The cellulose insulation is loaded into the hopper. The agitator breaks-up and conditions
the insulation for proper density while also sweeping the insulation into the airlock. The airlock
transports the insulation into the airstream created by the blower system. Insulation is discharged
from the airlock into the hose. The insulation is further conditioned as it travels through the hose.
An introduction to key components of the system follows:
Electrical Panel: The electrical panel, combined with the
wired remote, provides operation of the machine.
Hopper: The hopper contains the insulation being fed into
the agitators.
Safety bars: Keep hands & foreign objects above the safety
bars at all times.
Agitators: The agitators condition the fibrous insulation.
The agitators provide high production rates and appropriate
insulation conditioning. The agitators also transport
insulation into the airlock.
Gate: The slide gate is between the agitators and the
airlock. The slide gate allows insulation to fall into the
airlock. The slide gate is opened fully during typical
operation. Close the gate slightly to increase the
conditioning of the insulation.
Airlock: The airlock transfers the insulation from the agitation system into the
airstream without coming into contact with the blower. Insulation is discharged
from the airlock into the hose.
Looking down
into hopper
Wired
Remote

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Original Language - English
Set up and Operation
System Set up: Set system on a dry, level surface.
1. Obtain appropriate protective equipment.
2. Attach hose to machine outlet using a hose clamp.
3. Open slide gate.
4. Connect the wired remote to the wired remote receptacle on the control panel.
Caution: Ensure that the toggle switches on the wired remote are in the OFF position. This will
ensure that you system does not start when you are not expecting.
5. Connect the supplied twist lock power cord’s female end to the machine. Then
plug the male end into to a dedicated 115V –15amp outet.

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Original Language - English
System Operation:
1. Activate System
a. Turn the BLOWER control to the ON position.
b. Turn the AGITATOR control to the ON position.
c. Use blower and agitator controls on the remote
to operate system.
Notes:
A. With all switches –both control panel and remote -- in
the ON position, the machine operator can control the
machine thru either the control panel buttons or
remote switches.
B. The agitator can only come on when the blower is on.
C. Reset circuit breaker if system does not start.
D. Cold Weather: The machine may be hard to start if
temperature is below 1 degree Celsius. To assist in
cold weather starting, keep machine in warm area for
at least 1 hour prior to using.
2. Load Insulation -- Remove packaging and load insulation.
cellulose fiberglass
WARNING: Keep hands above safety bars at all times.
3. When complete, blow all insulation out of machine, clean machine, and return
machine to the location you obtained it from.

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Original Language - English
Maintenance
Preventative maintenance will provide for many years of trouble-free use.
Cleaning
Clean the interior and exterior of the machine weekly to help maintain the longevity of the mechanical
components in addition to the system’s finish. This machine has been designed to work in a dusty
environment. However, without periodic cleaning and maintenance, the performance of the machine
will decline potentially leading to failure.
Cords
The remote and power cords are subject to considerable wear and tear during normal operation.
Inspect all cords prior to use to ensure safe operation. If any damage is observed, be sure to repair it
before operating the machine to avoid personal injury. Note: Do not pull on power cord when power
cord is plugged into machine or wall as damage may occur.
Airlock and Seals
The airlock assembly is one the most important items to keep in good condition. Foreign objects in the
airlock can cause damage and reduce the machine’s production. Seal failure is the most common
airlock assembly failure. Seal failure prevents the airlock from holding the proper pressure. Seal
failure will reduce the machine’s production. A machine with seal failure will have air blow out of the
airlock into the hopper, reducing the amount of air –and product -- exiting the machine outlet. It is
recommended to visually inspected seals each week to ensure proper running condition. Replace
airlock seals if a cut or tear is evident. Airlock seals should be replaced every 300 hours of operation,
or once per year. Visit www.inteccorp.com or contact Intec for replacement instructions.
Chain
Clean and lubricate the chain once per year. Use a dry lubricant when lubricating the chain; do not use
oil as oil will attract foreign particles like dust to chain. If the
machine is often used in dusty conditions, then clean and
lubricate the chain more frequently than once per year.
Blower
The blower’s air intake and fan motor should be cleaned
every 20 –30 hours of use to avoid potential overheating. A
vacuum or compressed air should be used for cleaning.

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Original Language - English
Trouble Shooting
Problem
Likely Cause
Remedy
Machine does not run.
Power cord connection is loose.
Ensure appropriate power cord
connection at machine.
Ensure appropriate power cord
connection at power source.
Power cord not connected at
machine or power source.
Connect power cord.
All switches are not in the “ON”
position.
Ensure both control panel &
remote switches are in the ON
position for system to operate.
Machine’s circuit breaker has
tripped.
Push to reset circuit breaker.
Circuit breaker at power source
as tripped.
Reset circuit breaker.
Electrical system may have a
loose wire.
Have the system inspected by a
qualified technician.
Machine is on, yet no material
comes out of hose.
Slide gate is closed.
Open slide gate.
Insulation blockage in hose.
Turn system off, remove hose
and clear blockage.
Blower is off.
Turn blower on.
Air pocket in hopper is
preventing insulation from
feeding into agitators.
Disconnect electrical power.
Redistribute insulation material
inside hopper.
Airlock seal is worn.
Inspect airlock seals for cuts
and wear. Have a qualified
technician replace airlock seals.

Cyclone Instruction Manual | 9
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Original Language - English
Problem
Likely Cause
Remedy
Insulation exiting hose is
dribbling out.
Heavy insulation material.
Push slide gate in 1-2 holes.
Kink in hose.
Straighten hose.
Airlock seal is worn.
Inspect airlock seals for cuts
and wear. Have a qualified
technician replace airlock seals.
Blower does not operate.
Worn brushes in blower motor.
Have a qualified technician
replace blower brushes or
replace blower motor.
Agitator does not operate.
Insulation is jamming the
agitator.
Disconnect electrical power.
Remove insulation material
from hopper. Remove the
obstruction.
Insulation blockage in airlock
exit tube.
Disconnect electrical power.
Remove hose from the machine
outlet. Locate blockage and
remove.
Agitator or airlock bearing may
need replacement.
Have bearing replaced by a
qualified technician.
Circuit breakers need resetting
often.
Low voltage or low amperage.
System requires 115V / 20amp
or 230V / 10amp.
Extension cord gauge is too
small.
Use a 12/3 extension cord with
115V, or a 16A/250V 1.0mm2
extension cord with 230V.
Chain is not aligned with
sprockets.
Disconnect electrical power.
Have a qualified technician
realign chain and sprockets.
Machine makes a banging noise
when agitator is operating.
Chain is loose.
Disconnect electrical power.
Have a qualified technician
adjust chain tensioner.
Adjust chain tensioner.
Chain is not aligned with
sprockets.
Disconnect electrical power.
Have a qualified technician
realign chain and sprockets.

Cyclone Instruction Manual | 10
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Original Language - English
Specifications
Weight
69kg
152 lbs
Blower
2.8 m3/min, 230VAC 4.9 amp
104 CFM, 115VAC, 8 amp
Drive Motor
0.37kW, 230VAC, 4.1 amp
½ HP, 115VAC, 7.8 amp
Power Requirements
230VAC, 50Hz, 8 amp circuit
115VAC, 60 Hz, 15 amp circuit

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Original Language - English
Electrical Drawing

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Original Language - English
Making a Claim for Damage or Loss
Your Intec products were carefully packed and thoroughly inspected before leaving our factory. We
understand that damage to or defects with your system may unfortunately occur. Please inspect your
shipment carefully upon arrival and save the shipping containers and packaging materials in case of
damage.
The following table provides you with appropriate actions to take when certain issues are realized.
ISSUE
Action to Take
1
DAMAGE in Transit
A
Visible PRIOR to unpacking (Damage to carton or
packing material).
File Claim with appropriate freight
carrier.
B
Visible AFTER unpacking (Only apparent when
unpacked).
File Claim with appropriate freight
carrier.
C
Shortage (# containers does not agree to
transportation bill).
File Claim with appropriate freight
carrier.
When items leave our warehouse, the shipper assumes responsibility. It is the responsibility
of the consignee to file a claim. Proper documentation is necessary to support the claim.
Please inspect all items properly prior to signing for them.
2
Items received not correct
A
Incorrect items received.
Contact Intec Customer Service
B
Incomplete order received (not backordered).
Contact Intec Customer Service
303.833.6644
[email protected]
3
Issue within the warranty period
A
Troubleshooting (machine or part not operating as
intended).
Contact Intec Customer Service
B
Replacement part(s).
Contact Intec Customer Service
Intec can assist with troubleshooting your issue, and
can get you back up and running. If warranty parts are
required, a return material authorization (RMA) will be
issued by technical service.
303.833.6644
or
[email protected]
4
Issue outside of warranty period
A
Replacement part, troubleshooting.
Contact Intec Customer Service
B
Need assistance from a service center.
Contact Intec Customer Service
303.833.6644
Shipping Department
Intec
9251 Bruin Boulevard
Frederick, CO 80530-0579
phone: [phone]
fax: [phone]
email: [email protected]
website: www.inteccorp.com

Cyclone Instruction Manual | 15
T: 303-833-6644
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Original Language - English
Warranty
It is expressly understood and agreed that no officer, agent, salesman or employee of the manufacturer
Intec (MANUFACTURER) has the authority to obligate the MANUFACTURER by any terms, stipulations, or
conditions not herein expressed; that all previous representations and agreements, either verbal or written,
referring to the machinery and equipment, which is the subject of this Warranty, are hereby superseded
and canceled, and that there are no promises or agreements outside of the Warranty agreement. Further-
more, the MANUFACTURER hereby disclaims any implied warranties of merchantability, or implied war-
ranties of fitness for a particular purpose.
With the above understanding, the MANUFACTURER provides the following one (1) Year Limited Warranty,
and no other, for its insulation blowing machines (MACHINES):
a) MANUFACTURER warrants to the original purchaser that the MACHINE is well made, of good material
and durable; but only if the MACHINE is operated and maintained in accordance with the Instruction
Manual. This Warranty is void if the MACHINE is not so operated and maintained, or if the MACHINE is
used for blowing materials other than those which are intended to be used with the MACHINE.
b) MANUFACTURER guarantees the MACHINE to be free from manufacturing defects at the time of
shipment, and to remain free from defects when operated under normal use, for a period of one (1) year
from the date of factory shipment, with the exception of the blowers, electrical and air lock components,
which are warrantied for a period of ninety (90) days from date of factory shipment.
c) This Warranty shall not apply to any MACHINE or component part which, in the opinion of the
MANUFACTURER, has been altered, subject to misuse, negligence, accident or operated beyond factory
rated capacity. All requested Warranty work should be performed at MANUFACTURER’s factory or by an
Authorized Factory Service Facility. Failure to have the Warranty work done at MANUFACTURER’S factory
or by an Authorized Factory Service Facility will void this Warranty. MANUFACTURER will bear full
responsibility to repair or replace, at its option, without charge to the original purchaser, any part that, in
the MANUFACTURER’S opinion, is found to be defective.
d) All parts claimed defective by original purchaser shall be returned, properly identified, to
MANUFACTURER’s factory or Authorized Factory Service facility, freight prepaid. All replacement, repaired
or non-defective parts will be returned to purchaser, freight collect. MANUFACTURER will supply
replacement parts prior to purchaser, freight collect. MANUFACTURER will supply replacement parts prior
to receipt of any parts claimed defective, only with the understanding that such replacement parts will be
shipped to purchaser at the then prevailing price of said part, C.O.D., freight collect. MANUFACTURER will
reimburse cost of any such part only after receipt and inspection, and finding said part defective.
e) MANUFACTURER’s liability is expressly limited to the repair or replacement of defective parts set forth in
this Warranty. All other damages and warranties, statutory or otherwise, being waived are original
purchaser as a condition of sale and purchase of said machines. Furthermore, the MANUFACTURER shall
not be liable for damages or delays caused by defective material or workmanship.