Intewa SEPAMAT F User manual

WATER,WE´REINOURELEMENT
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www.intewa.com
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SEPAMATF
Installationandusermanual

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SEPAMATF_manual_Vers.2.8f_en1
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Contents
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1Introductionandscopeofapplication................................................................................................2
2Safetyinstructions...........................................................................................................................3
3Scopeofdelivery............................................................................................................................4
4TechnicalData.................................................................................................................................5
4.1Deviceoverviewanddimensions............................................................................................................6
4.2Standards,directives,tests.....................................................................................................................7
4.2.1SecureseparationCategorie5accordingEN1717...........................................................................7
4.2.2EU‐Konformitätserklärung............................................................................................................8
5Overviewofcomponents.................................................................................................................9
5.1Componentsofthepumpcontroller.......................................................................................................9
5.2Componentsofthebasiccontroller.......................................................................................................10
5.3Componentsofthemultistagepump.....................................................................................................12
5.4Componentsofthesupplycontainer.....................................................................................................13
6Installationinstructions...................................................................................................................14
6.1Wallmounting.......................................................................................................................................14
6.2Connectiontothemainswaterline........................................................................................................15
6.3Installationofthepressurelineset.........................................................................................................16
6.4Connectingtheemergencyoverflow.....................................................................................................16
7Start‐upanduse.............................................................................................................................18
7.1Start‐upinmainswatermode................................................................................................................18
7.2Display...................................................................................................................................................19
8Trouble‐shooting............................................................................................................................19
9Maintenance..................................................................................................................................20
10Spareparts.....................................................................................................................................20
11Warranty/Guarantee......................................................................................................................20
12Contact/Devicenumber..................................................................................................................21
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SEPAMATF_manual_Vers.2.8f_en2
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1Introductionandscopeofapplication
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CongratulationsonpurchasingyourSEPAMATF.
TheINTEWAsystemseparator"SEPAMAT"isolatesthedrinkingwatersystemfromtheconsumer.It
protectsdrinkingwateragainstcontaminationcausedbybackflowofpollutantsfromtheconsumerpoint
ofuse.Systemseparationisinstalledbetweenthemunicipaldrinkingwatersupplyandoneormore
fixtures.ThesemustbeseparatedinaccordancewithCategory5ofthecurrentdrinkingwaterregulations
containedinDINEN1717.
Thehighestconsumerconnectionpointcanbeamaximumof20mabovetheSMTF.
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SEPAMATF_manual_Vers.2.8f_en3
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2Safetyinstructions
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Thelivecomponentshavetobeinstalledonlybyaqualifiedelectrician.Incaseof
failureoftheelectronicdevice,theproducthastoberepairedbyaqualified
electricianbeforebeingoperatedagain.Thereisariskofelectricshock!
Theoutletcircuitusedforthedevicehastobesecuredthroughacircuitbreaker
protected(16Ainseveralcountries).Ifunavailable,anFIswitchwithmaximum
operatingcurrentof30mAhastobeconnected.
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Theseinstallationandoperatingguidelineshavetobereadcarefullybefore
installingtheproduct.Theinstructionsmentionedhavetobefollowedstrictly.
Modificationstotheproductarenotpermitted,otherwisethewarrantybecomes
void.
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Thefollowingpointshavetobestrictlyobservedduringtheinstallationandoperation:
 Checktheproductbeforeinstallationforanyvisibledefects.Ifdefectsarepresent,thenthe
productmustnotbeinstalled.Damagedproductscanbedangerous.
 Installationsatthemainswaterpipelinesystemhavetobeonlyperformedbyaqualified
installationcompany.
 Afloordrainhastobeprovidedneartheinstallationsite,whichcancollectinadvertentwater
discharges(i.e.pumpdefects,pipebreakages,etc.)andpreventwaterdamageinsidethebuilding.
 Themasonworkbehindthewater‐handlingunitmustbeprotectedfromwaterdamage(i.e.with
water‐resistantcoating).
 Makesurethattheexistingemergencyoverflowsareconnectedandadequatelysized.
 Removethemainselectricalplugifyouwillbeawayformorethan24hours.
 Closethemainswaterlineattheinletofthedeviceifyouwillbeawayformorethan24hours.
 Allproductsmustberegularlyinspectedtomaintainpropercondition.Theminimuminspection
intervalismentionedinthemaintenancesection.
 Electricaldevicesmaybehazardousforchildren.Thereforechildrenalwayshavetobekeptaway
fromtheproduct.Donotletchildrenplaywiththeproduct.
 Donotinstallthewater‐handlingunitsinlocationswherethetemperaturemaydropbelow0°C.
 Donotinstallanyelectricalproductsinflood‐proneareas.
 Theoperatorisresponsibleforadherenceofthesafetyandinstallationguidelines.
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SEPAMATF_manual_Vers.2.8f_en4
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3Scopeofdelivery
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Separationunit
SEPAMATF
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Wallmountingmaterial,
installationandusermanual
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StandardaccessoryA
(Mainswaterconnection)
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StandardaccessoryB
(Pressurelineset)
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SEPAMATF_manual_Vers.2.8f_en5
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4TechnicalData
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SEPAMATF20SEPAMATF40
Dimensions(HxWxD):595x550x265mm595x550x265mm
Weight:32kg33kg
Nominalvoltage/frequency:230VAC/50Hz230VAC/50Hz
Ratedpower:0.8kW1.25kW
Ratedcurrent:4A5.8A
Motorcapacitor:12.5µF20µF
Max.dischargepressure:4.5bar 5.5bar
Max.flowrate:80l/min110l/min
Noiselevel:ca.60dBAca.65dBA
Pumpstart‐uppressure:1.0–2.2bar(adjustable),
factorysetting:1.5bar
1.0–2.2bar(adjustable),
factorysetting:1.5bar
Protectionclass:IP54IP54
Max.mainswaterpressure:2.5‐6bar2.5‐6bar
Max.highestconnectedfixture: 20m20m
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PerformancecurvesforSEPAMATF20/40
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SEPAMATF20
SEPAMATF40

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SEPAMATF_manual_Vers.2.8f_en6
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4.1Deviceoverviewanddimensions
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1.MultistagecentrifugalpumpSEPAMATF20/40
2.Pumpterminalboxwithbasiccontroller
3.Ventcock
4.Pressurelineshut‐offvalve(3/4“female)
5.Pumpcontroller
6.Supplycontainer
7.Stopcockformainswater(3/4“female)
8.Mainswaterfloatingvalve
9.Emergencyoverflow(DN50)
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Leftsideview
Rightsideview  Frontview

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SEPAMATF_manual_Vers.2.8f_en7
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4.2Standards,directives,tests
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4.2.1SecureseparationCategorie5accordingEN1717
TheSEPAMATFmeetstheDIN1989‐4“ComponentsforControlandSupplementalSupply“standard.The
DVGWmarkofapprovalconfirmsthepresenceofthemandatory“airgap“(asperDINEN1717)forsecure
separationofprocessedwaterfromthemainswaterline,whichisintegratedintotheSEPAMATF.
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4
1
2
3
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Mainswaterseparationdevice,TypeABasperDINEN1717
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Certificationseparationdevice
accordingtoEN1717andDINEN1717
Safetycategory5
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Certificationfloatingvalve:
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1. Mainswaterinlettosupplycontainer
2. Emergencyoverflowopening
3. Max.possiblewaterlevel(incaseofmalfunction)
4. Airgapbetweeninletandmax.possiblewaterlevel
=secureseparationofmainswaterandusage
water
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SEPAMATF_manual_Vers.2.8f_en8
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4.2.2EU‐Konformitätserklärung
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DieseEU‐KonformitätserklärungwurdeinalleinigerVerantwortungvonINTEWAGMBH
ausgestellt.
ThisdeclarationofconformityisissuedunderthesoleresponsibilityofINTEWAGmbH.
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Dokument‐Nr.: 03/10/2021
Document‐No.:
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Hersteller: INTEWAGmbHAnschrift:AufderHüls182
Manufacturer:  Address:D–52068Aachen
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Produktbezeichnung: PumpenstationTypenbezeichnung: RM‐Fxx,SMT‐Fxx
Productdesignation:pumpstationType: 
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DerobenbeschriebeneGegenstandderErklärungerfülltdieeinschlägigen
HarmonisierungsrechtsvorschriftenderUnion:
TheobjectofthedeclarationdescribedaboveisinconformitywiththerelevantUnionharmonization
legislation:

2006/42/EU:Maschinenrichtlinie
2006/42/EU: DirectiveMachinery
2014/30/EU: EMVRichtlinie
2014/30/EU: Directiverelatingtoelectromagneticcompatibility
2011/65/EU: RoHS‐RichtlinieII
2011/65/EU: RoHsDirectiveII
2015/863/EU RoHS‐RichtlinieIII
2015/863/EU RoHS‐RichtlinieIII
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AngewandteharmonisierteEuropäischeNorm:
AppliedharmonisedEuropeanStandard:
EN60335‐1:2012/A11:2014:2014/A13:2010/A15:2011,ENISO12100:2010
EN61000‐6‐3:2007/A1:2011,EN61000‐6‐1:2007,EN61000‐6‐4:2007/A1:2011
EN61000‐6‐2:2005,EN55014‐1:2006/A2:2011
EN50581:2012
WeiterenormativeDokumente
Othernormativedocuments
EN60335‐2‐41:2003/A2:2010

Ort,Datum:Aachen,12.10.2021
Place,Date:

RechtsverbindlicheUnterschrift: 
Legalsignature:_________________________________
GeschäftsführerOliverRingelstein
Manager

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SEPAMATF_manual_Vers.2.8f_en9
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5Overviewofcomponents
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TheSEPAMATFhasamodulardesign.Eachcomponentcanbeseparatelychanged.
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5.1Componentsofthepumpcontroller
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Thepumpcontroller(seesection4.1)monitorsthepressureandvolumeflowrateinthepressureline
system.Thedirectionofflowismarkedbyanarrowonthehousing.
ThegreenLED(3)indicatesreadyforuse.TheredLED(2)indicatesamalfunction.Thismeansthepump
controllerregistersairinthesystemandifthisoccurs,theredLEDflashes.Ifthisstatecontinuesformore
than12seconds,thepumpundergoesanEMERGENCYSTOP.TheredLEDthenremainscontinuouslylit.
AfteranEMERGENCYSTOP,thepumpisrestartedbypressingtheRESETbutton(1)(oralternatively,by
disconnectingtheplugfromtheelectricalsupply).
Thepumpstart‐uppressurecanbesetusingtheadjustmentscrew(5).Thisadjustmentisrequiredonlyin
specialcases.Itisrecommendedthatonlyexperiencedprofessionalsusethepressuresettingoption.The
pumpstart‐uppressureissetto1.5barbydefault.Thatmeansthepumpswitchesonwhenthesystem
pressurefallsbelow1.5bar.(Anti‐clockwiserotationdecreasesthestart‐uppressure.Clockwiserotation
increasesthestart‐uppressure.)Thepumpstart‐uppressurecanbecontrolledbydrainingthewater
pressureveryslowly.(Theonlywaytoknowtheexactpumpstart‐uppressureisthroughthepressure
indicator,whichwillindicatetheslowlydroppingpressure.)
Note:
Theadjustmentscrew(5)shouldnotexceedthelimitofmaximumpumppressure!Ifitistoohighforuse,
thenaseparatepressurelimitermustbeaddedonthepressureside.Inspecialcasesofconstantpressure
use,theSEPAMATF‐SCissuitable.Hereyoucanelectronicallysetthemaximumallowablepressure.








1. RESETButton
2. LED,red:Malfunction
3. LED,green:Inuse
4. Pumpelectricaloutput(BR)
5. Adjustablestart‐uppressure
6. Pressureconnection(1“male)toconsumer
7. Electricalinput,230VAC
8. Pumpconnection(1“male)
9. Pressuregaugeinbar/psi(1bar=14.5psi)



SEPAMATF_manual_Vers.2.8f_en10





~
P
N
L
L1

Wiringofthepumpcontroller
(yearofmanufactureuntilbis04.2021).


~
P
NL
L1

Wiringofthepumpcontroller
(yearofmanufacturefrom04.2021).







5.2Componentsofthebasiccontroller

Thebasiccontrollerwillbefoundintheterminalboxofthepump[1],wherealltheelectricalcomponentsof
theSEPAMATFareconnected,aswellasthemotorcapacitorrequiredforstart‐up[2].
BRbl(8)
BRbrn(7)
BRPE(2)
BRschw(9)
BRbrn(7)
BRbl(8)
BRPE(2)
BRschw(9)



SEPAMATF_manual_Vers.2.8f_en11




Wiringofthepumpterminal

Pos.BoardcodeConnectiondescription
Pos
..BoardcodeConnectiondescription
1
2
3
4
5
6
7
8
9
10
11
KHPE
BRPE
NEPE
NEbl
S1brn
S1bl
BRbrn
BRbl
BRschw
PUbl
PUbrn
‐free‐
Protectivepumpcontroller
Protectivemainsconnection
N‐Mainsconnection230V,blue
‐free‐
‐free‐
L1‐Pumpcontroller,brown
N‐Pumpcontroller,blue
Pumpcontroller,black
N‐Pump,blue
L1‐Pump,brown
12
13
14
15
16
17
18
19
20
21
22
SSPE
PUPE
LPPE
NEbr
SSbrn
SSbl
KHschw
KHgrün
KHrt
LPbl
LPbrn
‐free‐
Protectivepumpcontroller
‐free‐
L1‐Mainsconnection230V,brown
‐free‐
‐free‐
‐free‐
‐free‐
‐free‐
‐free‐
‐free‐
Table:Overviewofcableconnections

Loosenthescrewstochangethecapacitorandtakeoffthecable‐
endeyeletring.

Attention:
Donotletthenutsfalldownintotheinnercoilofthemotor!

Note:
Whenconnectinganewcapacitorthepolarityisnotimportant.
[1]
[2]



SEPAMATF_manual_Vers.2.8f_en12


5.3Componentsofthemultistagepump



ExplodedviewofSEPAMATF20/40centrifugalpump

KIT
REF.
Nr. KIT
DESCRIPTION
REF.
Nr. COMPONENT DESCRIPTION
25 O-RING ( PUMP BODY ~ ) 1
24 SEAL ( COMPLETE 1
21 IMPELLER 1 pcs. 1
12 DIFFUSER ( WELDED ~ ) 1 pcs. 1
380 CAPACITOR 47 CAPACITOR ZBR 1 -- ZBR 1 pcs. --
16 16 O-RING ( NOZZLE ~ ) 1 pc 1
84 84 PLUG (FRONT ~ ) 1 pc 1
88 88 SHUTTER 1 pc 1
490 490 RUBBER SPACER 1 pc 1
89 89 SPRING ( SHUTTER ~ ) 1 pc 1
370 370 SELF-PRIMING SUCTION 1
RMF-20-A
RMF-20
SMT-F20-A
SMT-F20
RMF-20-SC
SMT-F20-SC
RMF-40
RMF-40-A
SMT-F40
SMT-F40-A
RMF-40-SC
SMT-F40-SC
371 MECHANICAL
SEAL KIT ZBR25620
372 HYDRAULIC
KIT ZBR45880 ZBR45890
473 SELF-PRIMING
SUCTION
FLANGE KIT ZBR28140

ListofsparepartsforSEPAMATF(SMTF20/F40)






SEPAMATF_manual_Vers.2.8f_en13


5.4Componentsofthesupplycontainer


Thefloatingvalvekeepsthewaterlevelconstantinthesupplementalsupplycontainer.Themaximum
waterlevelshouldbeapprox.2‐3cmbelowtheoverflowrimwhenthefloatingvalvesclosed(backsideof
thecontainer).
Thecorrectdistanceofthefloat(5)tothehorizontalleverisfactorysetat85mmbytheSMT20float
valveand90mmbytheSMT40floatvalve.

Note:Ifanoverflowoccursduetocontinuousdrippingfromthevalve,thevalvemustbedecalcified(see
Maintenance).Intheconnectionofthefloatvalvethereisaprotectivesieve(3)whichcanbepulledoutfor
cleaning.Astrainerisalsolocatedintheinletpipe.


1.Supplementalsupplycontainer 5.Liftingbody
2.Floatingvalve6.Maximumwaterleve
3. Protectivesieve7.Splashprotection
4.Emergencyoverflowrim 8.Emergencyoverlow












SEPAMATF_manual_Vers.2.8f_en14


6Installationinstructions


6.1Wallmounting

TheSEPAMATFismountedonawallwiththesupplied
wallbracket.Thelidandlateraldistancesindicatedshould
beadheredtowhenmounting,toprovideclear
maintenanceaccess.




TheSEPAMATFiswallmountedinsuchaway,thatthegroove
inthetopbackpaneloftheunithangsofftheaffixedwall
bracket.









SEPAMATF_manual_Vers.2.8f_en15


Theprovidedrubberclampingdeviceistobefitontheback
sideoftheunitinthelowercorners.
Theunevennessofthewallcanbebalancedbyvarious
screwingdepths.




6.2Connectiontothemainswaterline

Theconnectiontothemainswatersupplyisdonewiththeprovidedflexiblehoseandstopcock.

Screwtheglandscrewintothecontainerconnectionand
carefullytightenwithafixedwench.

Note:
Theflexiblehosemustnotbeovertightenedasthismay
interferewiththeinternalfloatvalve,ontheoppositeside
oftheconnection.Allprovidedflexiblehoseshavegland
screwswithflatwashers. Therubberwashersmustbe
present.Additionalsealingmaterialmustnotbeusedon
glandnuts!


Screwtheglandscrewontheotherendoftheflexiblepipe
intothestopcockmountedonthemainswaterline.














SEPAMATF_manual_Vers.2.8f_en16


6.3Installationofthepressurelineset

Thepressurelineset(seesection3)establishestheconnectionbetweenthepumpandpressureline
system.

Thepressurelinesetisconnectedtothepumpcontroller.

Theflexiblehoseandtheshut‐offvalvethenconnecttothe
pressurelinesetandthepressureline.




6.4Connectingtheemergencyoverflow

TheSEPAMATFhasanemergencyoverflowline(DN50)which
mustbeconnectedtothewastedrainagesystemofthe
building.Thedrainagelinemustbeofasizetoaccommodatea
maximumvolumeflowrateof90l/min.











SEPAMATF_manual_Vers.2.8f_en17


Note:
Thepositionofthebackwaterlevelmustbetakeninto
considerationwhileconnectingtoadrainagesystem,inorderto
preventbackflowofdrainagewaterfromtheopensewerline
(designaccordingtotheDINEN1717)enteringtheSEPAMATF.
Thepositionofthebackwaterleveldeterminesthetypeofline:
a)Backwaterlevelabovetheemergencyoverflowdrainage
heightofthesupplementalsupplycontainer:
Connectionoftheemergencyoverflowmustbedoneby
aliftingsystem.

b)Backwaterlevelbelowtheemergencyoverflowdrainage
heightofthesupplementalsupplycontainer:
Connectionoftheemergencyoverflowtoaventilated
channelline(DN50)isdoneviaasiphon.



a.)

b.)




SEPAMATF_manual_Vers.2.8f_en18


7Start‐upanduse


7.1Start‐upinmainswatermode
1.Openthemainswaterlinestopcocksothatthesupply
containerisfilledwithwater.
Note:
Inmaintenancemodethepumpprimedwithwater
automaticallyoverthemainswatertank.Inthiscasethe
pumpcannotbemanuallyfilledwithwater!



2.Closethepressurelineshut‐offvalve.




3.Opentheairvent(holdabucketofwaterundertheairvent)
andstartthepumpbyplugginginthemainspower.
Letthewaterrunfromtheairventintothewaterbucket
untilthereisnomoresignofbubbles(aclearstream)
meaningthatallairhasbeenremovedfromthesuctionline.







SEPAMATF_manual_Vers.2.8f_en19



4.Closetheairvent.





5.Openthepressurelineshut‐offvalveandflushtheairfrom
theconsumerline(e.g.byflushingthetoiletseveraltimesor
openingthegardentap).

6.Closeallthefixtures.
Thepumpwillnowautomaticallyswitchoffwhenthe
maximumsystempressureisreached.






7.2Display

ThegreenLEDonthepumpcontrollerindicatesthatthepumpisreadytouse.Incaseofaproblem,the
redLEDwilllightup(seesection5.1).

Thesystempressurecanbereadonthepressuregaugeofthepumpcontroller.

TheAutomaticModeorMaintenanceModecanbesetviathemodeselectingswitch.





8Trouble‐shooting

MalfunctionCauseSolution
Pumpdoesnotstartandthe
redLEDison
‐ Pumpshutsoffafterabrief
humandtheRESET
‐ Replacethecapacitor
‐ Nowaterintheprimingtank‐ Testthemainswatervalve
Pumpswitchesonandoff
continuously
‐ Unsealed,leakyfixture‐ Repairleak


‐ Minimalflowratethroughthe
fixture(<1l/min)
‐ Testthefixtures(forseveral
small,connectedfixtures,an
expansionvesselissuggested
toreduceswitchon‐switchoff
rate)