Intraco CABLEVEY Manual

2
INSTALLATION & SERVICE MANUAL
3INSTALLATION & SERVICE MANAUL
GENERAL INFORMATION 5
Warranty
Length, Capabilities and Material Recommendations
V-Belt Tension
Cable Speed
Installation Guide
LARGE DRIVE UNIT 13
C50100TM - 2” (50 System) 1 HP w/ METAL COVER
C50100TMK - 2” (50 System) 1 HP w/ METAL COVER & LIGHT KIT
MOTORIZED HOPPER 18
C50108HWPR - Power Hopper 110 w/ Prox. Recycler
C50108HWPRK - Power Hopper 110 w/ Prox. Recycler Klauber
C501082HWPR - Power Hopper 220 w/ Prox. Recycler
C501082HWPRK - Power Hopper 220 w/ Prox. Recycler Klauber
PROXIMITY RECYCLER 22
C50120 - 2” Proximity Recycler Feed Sensor (110 Volt)
C50120 220 - 2” Proximity Recycler Feed Sensor (220 Volt)
C50120 220 (CANADA) - 2” Proximity Recycler Feed Sensor (220 Volt)
SECTION Page
INSTALLATION AND
SERVICE MANUAL

2
INSTALLATION & SERVICE MANUAL
3INSTALLATION & SERVICE MANAUL
CONTROL HOPPER / AUGER CAP & ASSEMBLY 26
C00161 - Control Hopper / Auger Cap
C00155 - Hopper / Auger Cap Assembly
CORNERS 31
C50300TWPS - 2” Bi-Directional Mechanical Corner
CABLE 33
C38201 - Galvanized Cable w/ 1 1/4” Discs
ACCUDIAL FEED DROP 36
C50605PCL - Contact Clear Volumetric Drop
C50606PCL - Clear Volumetric Drop
SECTION Page
INSTALLATION AND
SERVICE MANUAL

4
INSTALLATION & SERVICE MANUAL
SECTION Page
DISPENSING PANEL 38
01580 - Dispensing Panel (1 System)
01581 - Convey/Dispense Panel (3 Systems)
01582 - Convey Panel (2 Systems)
01583 - Convey/Dispense Panel (6 Systems)
01584 - Convey Panel (3-4 Systems)
01588 - Convey Panel (5-8 Systems)
TRIPPING SYSTEM (COMPONENTS) 51
C00612-13 - Air Trip Tube MT 3/4 Cylinder
C00612-13A - Air Trip Tube MT 3/4 Cylinder
C00612-7 - Gestation Air Tripper
C00612-5 - Inline Quick Exhaust
TROUBLESHOOTING 58
Buttons Wearing
Buttons Broken
Cable
Cable Connector Breaking
Cable Jerks and Pulls Extremely Hard
Corners
Drop Doors Sticking Open
Drops/Fill Bafe Bending When Adjusting
Feed Clogging Due to Moisture
Feed Not Moving Fast Enough
Holddowns
Hoppers
Prox. Switch Not Working - System Won’t Shut Off
Prox. Switch Trips Too Fast
Recycle Switch
Rusting (Feed Tube)
Slack in Cable & Disc
System Plugs
Tripping System
Cablevey Feeding System Start Up
Cablevey Feeding System Start Up For Tripping
INSTALLATION AND
SERVICE MANUAL

5GENERAL INFORMATION
HISTORY
Intraco, Inc. was founded December 22, 1971 as an import/export company
for agricultural equipment. During the early years, Intraco, Inc. began
distributing many lines of equipment both in the U.S.A. and many foreign markets.
The intense desire to satisfy the needs of the agriculture industry gave Intraco, Inc. a chance to improve a
sector of the industry that was lacking ef ciency - the feeding system. Intraco, Inc. decided to manufacture and
market its own line of feed conveying equipment with the trade name CABLEVEY.
The  rst CABLEVEY system was installed in Ontario, Canada in 1974. Extensive research and marketing of
the CABLEVEY feeding system began later that year, involving shipments to Canada, Australia and England.
Since that time, thousands of CABLEVEY systems have been manufactured and installed in 47 states and 35
foreign countries. The component parts of the CABLEVEY system, totaling over 470, are manufactured and
fabricated by 50 suppliers located throughout the Midwest U.S.A.
Over 300 people are involved in the CABLEVEY systems fabricating and marketing chain, including
manufacture, assembly, packing, crating, shipping, sales, service, of ce and administrative personnel.
Intraco’s percentage of exports to total sales has grown from 25% in 1974 to 50% at the present time.
Intraco, Inc. was presented the President’s “E” Award, a certi cate signed in the name of the President of the
United States by the Secretary of Commerce, at a special ceremony held in conjunction with a World Livestock
& Poultry Seminar in August of 1979.
In 1985, Intraco applied it’s knowledge obtained from agriculture conveying and began to develop products for
the industrial markets. 1990 was the  rst installation of the 4” diameter tubular conveyor now being used for a
wide variety of materials and installed in various applications.
A natural progression was the design of the 2” diameter tubular conveyor system for industrial applications.
Representatives of Intraco, Inc. have been involved with trade delegations going to underdeveloped and
emerging countries coordinated by the United States Department of Commerce.
Intraco, Inc. will continue to be a leader in the industrial and agriculture markets with an aggressive approach
to the manufacturing, marketing and distribution of CABLEVEY along with many other products serving the
entire world.
INSTALLATION & SERVICE MANAUL

GENERAL INFORMATION 6
7GENERAL INFORMATION
WARRANTY
INTRACO, INC. warrants its CABLEVEY Feed Conveying System components, when installed
within its recommended limitations, to be free from defects in material and workmanship under normal
use and service for which intended, for a period of one year from date of purchase.
Any parts, which are proven defective, and the company’s inspection and examination shall
disclose to have been thus defective will be replaced or repaired free of charge, f.o.b. Oskaloosa,
Iowa. Any defective part must be returned to INTRACO prepaid for examination and inspection.
INTRACO’s responsibility covers cost of replacement parts only and does not include repair or
replacement caused by misuse, abuse or normal wear and tear.
No claim of any kind, whether as to goods delivered or for non-delivery of goods shall be
greater in amount than the purchase price of the goods in respect of which such damages are
claimed; and failure to give notice of claim within (30) days from date of delivery or the date xed for
delivery, as the case may be, shall constitute a waiver by Buyer of all claims in respect of such goods.
The remedy hereby provided shall be the exclusive and sole reedy of the Buyer and any right of the
Buyer to consequential and incidental damages is excluded.
INTRACO, INC. will use all reasonable means to deliver the property sold hereunder within the
terms and the time specied, but will not be liable for any loss, damage, detention or delay caused
by accident, strike, walkout, re, explosion, theft, lightning, windstorm, earthquake, ood, riot, civil
commotion, malicious mischief, act of God or any other cause beyond its reasonable control, whether
or not the same is herein specied and in any event, INTRACO, INC. SHALL NOT BE LIABLE FOR
ANY CONSEQUENTIAL OR INDIRECT DAMAGE ARISING FROM ANY DELAY.
This guarantee is made expressly in place of all other guarantees or warranties, expressed or
implied, with respect to quality, merchantability of tness for a particular purpose.
INSTALLATION & SERVICE MANUAL
INSTALLATION & SERVICE MANAUL

SYSTEM GROUND (MASH) MAXIMUM PELLETS MAXIMUM
1 1/2” (38) System Up to 900’ (275m) 4 Corners Up to 900’ (275m) 4 Corners
Up to 800’ (245m) 8 Corners Up to 800’ (245m) 8 Corners
Up to 600’ (185m) 14 Corners Up to 600’ (185m) 12 Corners
2” (50) System Up to 900’ (275m) 4 Corners Up to 900’ (275m) 4 Corners
Up to 800’ (245m) 10 Corners Up to 800’ (245m) 8 Corners
Up to 500’ (185m) 16 Corners Up to 500’ (185m) 10 Corners
Up to 300’ (90m) 18 Corners Up to 300’ (90m) 12 Corners
GENERAL INFORMATION 6
7GENERAL INFORMATION
LENGTH, CAPABILITIES AND
MATERIAL RECOMMENDATIONS
Maximum recommendations vary with the conguration of the system, cable speed and the
material being transported. As noted below, the numbers of corners inuences the maximum
recommended length of the system. In most cases, the lower the bulk density of the material,
the farther it can be moved.
Figures are given based on 40 pounds per cubic foot (641 kgs/cu meter) material and cable speed of 82 feet
(25m) per minute.
No circuit should exceed maximum lengths as show below.
All lengths are based on total circuit lengths.
We recommend that all applications (excluding poultry) should use the 2” (50) System.
All inclines and declines in heights should be 45° or less.
1 1/2” (38) System rated at 20 pounds per minute at 40 pounds per cubic foot.
2” (50) System rated at 35 pounds per minute at 40 pounds per cubic foot.
Air Trippers can open maximum 200 Drops.
Hand Trippers can open maximum 100 Drops.
INSTALLATION & SERVICE MANUAL
INSTALLATION & SERVICE MANAUL

CABLE SPEED MOTOR PULLEY BELT
FT./MIN METER/MIN
63 19.2 01291C (AK27) 01259 (4L280)
69 21 01292C (AK30) 01259 (4L280)
82 25 01293C (AK34) 01259 (4L280)
88 26.8 01294C (AK39) 01260 (4L290)
101 30.8 01295C (AK44) 01260 (4L290)
GENERAL INFORMATION 8
9GENERAL INFORMATION
MATERIAL RECOMMENDATIONS
The CABLEVEY system will handle a variety of materials. Limitations of the system in trans-
porting materials depend upon many factors, such as moisture content, friction qualities and
size. Examples of these are cohesive materials such as molasses, large particles such as sow
cubes, or high friction materials such as sand. Any material about which there is a question
should be sent to us in an adequate amount for testing. MSDS sheets must be provided for
materials to be tested.
CAPACITIES
The capacity of a CABLEVEY system varies with the speed of the cable and the density
of the material being transported. Figures given are based on 40 pounds per cubic foot
(641 kgs/cu meter) material and cable speed of 82 feet (25m) per minute.
1 1/2” (38) System 1200 pounds (540kg) per hour
2” (50) System 2100 pounds (950kg) per hour
With certain materials, it may be necessary to use a lower cable speed to reduce carryover of
material past the intended drop. The cable speed is altered by changing ratio of the belt drive on
the drive unit. The capacity will vary with type and moisture content of materials being trans-
ported.
PROPER V-BELT TENSION
Push on belt between the sheaves. The force required to deect the belt 1/8” (3mm) should be
between 4 lbs. (1.81 kg.) and 8 lbs. (3.62 kg.).
A new belt should be tensioned to require near 8 lbs. (3.62 kg.), force for 1/8” deection.
A 4 lb. (1.81 kg.) force is adequate for a belt that has operated over 50 hours.
OVERTENSIONING CAN CAUSE GEAR REDUCER BEARING DAMAGE.
LENGTH, CAPABILITIES AND
MATERIAL RECOMMENDATIONS
INSTALLATION & SERVICE MANUAL
INSTALLATION & SERVICE MANAUL

GENERAL INFORMATION 8
9GENERAL INFORMATION
THE NEW CABLEVEY FEEDING AND CONVEYING SYSTEM
CABLEVEY is a registered trademark of a feeding and conveying system produced and mar-
keted by INTRACO, INC. of Oskaloosa, Iowa U.S.A.
The NEW CABLEVEY system use a simple principle. Material is moved through a tube with
an air craft cable that has plastic discs molded to the cable at regular intervals. The cable moves
at high speed in a continuous circuit carrying the material with it at the same speed, this reduces
the grinding action and seperation.
The exibility of the cable enables it to be installed in almost any conguration, with the use of
corner assemblies having an idler to reduce friction, wear and pull requirements.
The material is introduced into the system by means of a hopper which helps keep the material
owing.
The cable is pulled through the circuit by a drive unit having an automatic cable tensioning
device.
The material can be discharged from the circuit at any desired location by placing a hole in the
bottom of the tube. Any of a variety of styles of drops can be installed on the tube under the
hole -- the style used will depend on the fuction to be performed. The drop styles and functions
are described later in this manual.
NOTE: All electrical connections are to be made by a qualied electrician, in compliance
with all local, state and national codes.
DESIGNING and INSTALLING OF A CABLEVEY SYSTEM
INSTALLATION AND PREPLANNING:
A well-designed and properly installed system will help insure quality and long life of the
CABLEVEY feeding system.
1. Conference with customer before installation. Visually inspect the CABLEVEY installa
tion site, gathering the following information.
a) Identify and obstructions.
b) Check for hanger supports, advise if necessary to recess ceilings.
c) Determine height at which tubing will be installed.
d) Location of bulk bin and/or feed container source or ll auger system.
INSTALLATION & SERVICE MANUAL
INSTALLATION & SERVICE MANAUL

GENERAL INFORMATION 10
11 GENERAL INFORMATION
e) Determine direction of feed ow.
f) Select Drive Unit location -- Preferably install on return line after last drop -- and allow for ad
equate support of the Drive Unit.
2. Sketch proposed system. Several rough sketches will help establish the best system layout. If not using
ll auger, set the builk tank at different locations and rotate the hopper 90 degrees at each of these loca
tions. Keep the incoming feed line angle as gradual as possible ( maximum 45 degrees). The number of
corners should be kept to a minimum to increase the cable life.
Consider weather protection, serviceability, electrical hookup and recycling of feed in locating the Drive
Unit. Place Drive Unit directly after the last drop, if possible.
INSTALLATION OF THE SYSTEM:
1. Lay out open tubing end-to-end in aisles or over pens. Locate and punch at desired locations. Note
location of holes for AccuDial drops are different than for volumetric drops. Support tube on both ends
to prevent burred and jagged edges surrounding the hole from catching cable. File all tubes -- make
sure there are no burrs or rough edges.
2. Hang the tubing:
a) Locate the cup hooks for attaching the tube hangers -- every 8’ for all systems.
b) Support tubing close to either side of the tube joint and each corner to keep lines leve.
c) Level tubing.
d) Open tube feed lines, from hopper into building
3. Install 90 Degree Corners and Connect System. Place supports close to either side of Corner so Corner
does not sag.
4. Large Drive Unit - Installation Instructions:
a) Determine Location: This Drive Unit can be located almost anywhere in the circuit, but if pos
sible, it should be located inside the building on the return line of the system. Consider ease of
service when locating it, remembering that the cable travels from left to right and the sprocket
turns counterclockwise.
b) Install Port: Mount port to outlet on right end of drive frame. Install breather in Gear Reducer
by replacing top plug.
c) Mount Drive Unit: Unit can be suspended from chains by using eyebolts attached to mounting
angle.
d) Install Motor: Attach motor to motor base and secure pulley to motor shaft. Thread adjusting
bolt through motor base and into nut. Attach this assembly to Drive Unit with pivot rod and
cotter pins.
e) Install Belt: Align belt by moving motor pulley. Check pulleys, make sure they are tight. Adjust
belt tension by moving the adjusting bolt.
f) Install Belt Guard: Position belt guard in place between the guard clip and the drive unit frame.
Snap into place, insert two #10 x 3/8” sheet metal screws into belt guard through drive unit
frame.
INSTALLATION & SERVICE MANUAL
INSTALLATION & SERVICE MANAUL

GENERAL INFORMATION 10
11 GENERAL INFORMATION
g) Electrical Connection: Have qualied electrician wire power supply to drive safety switch and
motor. Check direction of motor, sprocket must turn counterclockwise.
h) Attach Cover: Slip cover into place behind spring-covers.
i) Provide good, secure support for unit - either suspended from ceiling or place on oor or drive
unit stand.
5. Proximity Recycler Feed Sensor: Never install on return side of drive unit.
6. Installation of Hopper:
a) Determine the direction in which the feed cable will be traveling.
b) Position hopper so the cable enters the hopper into the recycler unit and exits the hopper through
the restrictor port under the motor. Make sure the feed line going through hopper is level and the
holddowns are on each side of the hopper.
c) The slide gate under the hopper must be opened to let feed ow out. Open slowly until feed tube
is 2/3 to 3/4 full.
d) VERY IMPORTANT: The ports and the trough bottom MUST line up evenly so they will not
cause the cable to catch or slip.
e) Run feed in the CABLEVEY system. Watch feed level in the tube and the rotor on the hopper.
When the tube come back at 2/3 to 3/4, the recycler switch should shut the hopper off.
7. Install Cable:
a) Block Idler Wheel on tension take-up assembly in Large Drive Unit forward a few inches with a
short piece of open tube.
b) Feed cable under Idler Wheel and push around system with (01602HW) cable pushing tool. Stay
near the front end of cable while pushing, DO NOT force or kink cable.
c) Prestretch cable using (01604HW) cable lock tool.
d) Connect cable, using (C38208) cable connector kit, (01275) cable cutters and instructions on
Page 33-35 of Installation and Service Manual.
e) Adjust Cable Tension: After cable has been installed, turn the drive unit by hand with the “V”
belt, observing the disc leaving the tube just before it enters the sprocket. This disc should be
approximately 1/16” off the tube bottom. If it contacts the tube bottom it can “snap” off the
end of the tube, causing wear and excessive drag. If it is too high, feed can accumulate on the
tue bottom. If adjustment is required, slightly loosen the bolts holding the mount bracket
to the frame, adjust as necessary and retighten.
8. Install Drops:
a) Mount the drops in proper position over holes.
INSTALLATION & SERVICE MANUAL
INSTALLATION & SERVICE MANAUL

GENERAL INFORMATION 12
9. Positive Close Installantion
a) Attach all drop door wires to the channel. If holes do not line up with wires on doors, move
forward (toward tripper) to next closest hole.
b) Attach ared end of channel to narrow end of next piece of channel. If attachment comes up on
wire for door, shorten the narrow end of channel enough to get the attachment before the wire on
the door.
c) Continue to attach wires from drop doors until line is complete to the end of the row.
d) Spring at end of channel should not have tension on it until drop doors begin to open. After the
spring is attached, cut channel at proper length and attach.
e) If drops are more than 4’ apart, install channel support J-Brackets.
10. Tripping System Installation:
a) Mount Air Trip Cylinder in proper location on the open tube. Cylinder must pull on the channel
to open drop doors. Tube Mount Tripper will bolt directly to open tube over tube cover. Support
frame with “S” hooks & chains. Bolt rod to channel with cylinder rod extended.
b) Hand Trip: Handle to be mounted to the wall and cabled to the channel through pulleys.
11. Connect Power
Control Panels are available for most applications. Wiring diagrams are available for systems not
using control panels. Have qualied electrician connect power in compliance with all Local, State
and National Codes. New CABLEVEY Conveying Panel and Dispensing Panel.
12. Observe System in Operation
a) Operate system to check performance.
b) Introduce feed into system and adjust feed ow to proper level by viewing feed ow through
Inspection Section.
c) Set Recycle Unit.
13. Cleanup - Installation crew is to leave installation site free of all boxes, packing materials, etc. brough
by the installer.
14. Review CABLEVEY Feeding System operating procedure with the customer of his representative.
a) How to connect the cable.
b) Cable Connector’s position on sprocket.
c) Review maintenance schedule.
d) Adjusting recycle switch.
e) Scan the Installation & Service Manual, identifying sections relevant to customer’s CABLEVEY
system.
f) Help the customer complete his CABLEVEY information card to be mailed to the factory.
INSTALLATION & SERVICE MANUAL

INSTALLATION & SERVICE MANUAL
DRIVE UNITS13
C50100TM 2” (50 SYSTEM) 1 HP W/ METAL COVER
C50100TMK 2” (50 SYSTEM) 1 HP W/ METAL COVER &
LIGHT KIT
The Drive Unit is the
mechanism which pulls the cable
through the system. The cable is
pulled through the Drive Unit by a
sprocket driven by a 1 HP electric
power motor and Gear Reducer.
The cable enters the left
end of the Drive Unit, travels
around the sprocket and is picked
up by two Idler Wheels, which
guide it to the outlet on the right
end of the Drive Unit. The outgo-
ing cable travels under the in-
coming cable, allowing material
brought into the Drive Unit to drop
onto the outgoing cable and be car-
ried out returning it to the system.
One of the two Idler
Wheels is spring-loaded to act as
an automatic tensioning device,
removing slack from the cable. If
the slack becomes excessive, or
if the tension becomes too high, a
Drive Unit Safety (Roller) Switch
will shut off the Drive Unit.
FUNCTION
INSTALLATION
1. DETERMINE LOCATION: This Drive Unit can be located al-
most anywhere in the circuit, but if possible, it should be located inside the
building on the return line of the system. Consider ease of service when
locating it, remembering that the cable travels from left to right and the
sprocket turns counterclockwise.
2. INSTALL PORT: Mount port (Item 28) to outlet on right end of
the drive frame. Install breather in Gear Reducer by replacing top plug.
3. MOUNT DRIVE UNIT: Unit can be suspended from chains by
using eyebolts attached to mounting angle (Item 22).
4. INSTALL MOTOR: Attach motor to motor base (Item 19) and se-
cure pulley to motor shaft. Thread adjusting bolt (Item 49) through motor
base and into nut (Item 39). Attach this assembly to Drive Unit with pivot
rod (Item 20) and cotter pins (included in bag kit). (See gure A)
5. INSTALL BELT: Align belt by moving motor pulley. Check pul-
leys, make sure they are tight. Adjust belt tension (see page 4 for proper
tension) by moving the adjusting bolt (Item 49).
6. INSTALL BELT GUARD: Position belt guard (Item 12) in place
between the guard clip (Item 13) and the drive unit frame. Snap into place,
insert two #10 x 3/8” sheet metal screws (provided in bag kit) into belt
guard through drive unit frame.
7. ELECTRICAL CONNECTION: Have qualied electrician wire
power supply to Drive Unit Safety Switch (Roller) (Item 57) and motor.
Check direction of motor, sprocket must turn counterclockwise.
8. ATTACH COVER: Slip cover (Item 9) into place behind spring-
covers (Item 21).

INSTALLATION & SERVICE MANUAL DRIVE UNITS 14
INSTALLATION & SERVICE MANUAL
DRIVE UNITS15
C50100TM 2” (50 SYSTEM) 1 HP W/ METAL COVER
C50100TMK 2” (50 SYSTEM) 1 HP W/ METAL COVER &
LIGHT KIT
PART ASSEMBLY

INSTALLATION & SERVICE MANUAL DRIVE UNITS 14
INSTALLATION & SERVICE MANUAL
DRIVE UNITS15
C50100TM 2” (50 SYSTEM) 1 HP W/ METAL COVER
C50100TMK 2” (50 SYSTEM) 1 HP W/ METAL COVER &
LIGHT KIT
ITEM PART NUMBER DESCRIPTION QTY
1 100001P DRIVE FRAME 1
2 100002P CLEANOUT COVER 1
3 100005 WASHER, ADAPTOR 1
4 100006 NUT, ADAPTOR 1
*5 100007 AXLE, IDLER 2
*6 100015 GUIDE RODE 2
*7 100017A IDLER WHEEL 2
8 100019 MOUNTING BLOCK 2
9 100023 CLEAR COVER OR 1
100023MP METAL COVER 1
10 100026 SPROCKET 1
11 100027P MOTOR MOUNT 1
12 100035 BELT GUARD 1
13 100036 GUARD CLIP 1
14 100003 FOAM SEAL 1
15 100004 SPROCKET ADAPTOR 1
16 100050 GEAR REDUCER 1
17 100051P LOWER MOUNT GEARBOX 1
18 100052P UPPER MOUNT GEARBOX 1
19 100021P MOTOR BASE 1
20 100022 PIVOT ROD 1
21 100069 SPRING COVER 2
22 100070 MOUNTING ANGLE 2
23 100108 MOUNT BRACKET TUBE SUPPORT 1
*24 100111P BAFI IDLER BRACKET 1
*25 100112 DRIVE SPRING 2
*26 100113P IDLER / SHUT OFF FRAME 1
*27 100114 DRIVE STOP SLEEVE 1
28 100502P 2” DRIVE PORT 1
29 01001 5/16 FLAT WASHER 12
30 01002 HEX HEAD SCREW 8
31 01003 HEX NUT, YELLOW 8
32 01004 5/16 LOCKWASHER 8
33 01006 HEX HEAD SCREW 2
*34 01007 1/2” FLAT WASHER 1
35 01011S 1/4 – 20 HEX NUT S.S. 37
36 01013 3/32 x 1 COTTER KEY 2
37 01018 1/4 LOCKWASHER 25
38 01019 1/2 – 13 HEX NUT 4
39 01020 3/8 – 16 HEX NUT 3
*40 01021 1/2” SAE WASHER 3
41 01023 1/4” SAE WASHER 6
42 01024 1/4 – 20 WING NUT 2
43 01025 SHEAR PIN 1
*44 01026L 1/2 – 13 x 3/4 HEX HEAD SCREW 1
45 01027 1/2 LOCKWASHER 4
46 01028S 1/4 – 20 x 3/4 HEX CAP SCREW S.S. 11
47 01033 3/8 – 16 x 3/4 HEX HEAD SCREW 8
48 01034 3/8 LOCKWASHER 10
PARTS LIST

INSTALLATION & SERVICE MANUAL DRIVE UNITS 16
INSTALLATION & SERVICE MANUAL
DRIVE UNITS17
PARTS LIST CONT’D
49 01035 TENSION BOLT FB-3348 1
50 01037S 1/4 – 20 x 1/2 HEX HEAD SCREW 12
51 01038 LEVELER 1/2 – 13 x 2 1/2 1
52 01039 1/4 – 20 x 1 1/4 CARRIAGE BOLT 1
53 01044 #6 – 32 x 1 1/2 ROUND HEAD SCREW 2
54 01049 #6 – 32 HEX NUT 2
55 01086 3/8 SAE GAUGE WASHER 2
56 01094 #8 LOCKWASHER 6
57 01101R ROLLER SWITCH FOR DRIVE 1
58 01142 2” CONDUIT HANGER 1
59 01112 3/16 SQUARE KEY x 1” 1
60 01297C SHEAVE AK46 – 3/4 1
61 01029 LEG LEVELER SCREW 2
62 100016 BEARING SMALL 4
SPECIAL NOTE
ADJUST CABLE TENSION: After cable has been installed, turn the drive unit by hand with
the “V” belt, observing the disc leaving the tube just before it enters the sprocket. The disc
should be approximately 1/16” off the tube bottom. If it contacts the tube bottom it can “snap”
off the end of the tube, causing wear and excessive drag. If it too high, feed can accumulate on
the tube bottom. If adjustment is required, slightly loosen the bolts holding the mount bracket
(Item 23) to the frame, adjust as necessary and retighten.
C50100TM 2” (50 SYSTEM) 1 HP W/ METAL COVER
C50100TMK 2” (50 SYSTEM) 1 HP W/ METAL COVER &
LIGHT KIT

INSTALLATION & SERVICE MANUAL DRIVE UNITS 16
INSTALLATION & SERVICE MANUAL
DRIVE UNITS17
DRIVE UNIT - TROUBLE SHOOTING
1. UNIT WILL NOT START
Check Electrical Supply
Reset Drive Unit Roller Switch (Item 57)
Check Control Switch
Check Motor Reset
Check Door Switch
2. UNIT TRIES TO START BUT CAN’T
System Overloaded and Tension Incorrect
Motor Defective
Gear Reducer Defective (Item 16)
Reset Drive Unit Roller Switch (Item 57)
3. MOTOR RUNS, SPROCKET DOES NOT TURN
Check Belt
Check Shear Pin (Item 43)
Sprocket Loose (Item 10)
Gear Reducer Defective (Item 16)
4. UNIT SHUTS OFF
System Overfull
Cable Tension Incorrect
Foreign Object in Hopper
Foreign Object in Corner
Foreign Object in Drop Opening
Cable Broken
Control Device Malfunction
5. CABLE COMES OFF SPROCKET
Check Cable Connector Positioning
Sprocket Worn - Flip Sprocket Over or Replace (Item 10)
Broken Buttons
System Doesn’t Shut Off From Excess Slack
Feed Build Up Behind Tensioner
6. UNIT RUNS JERKILY
Foreign Object in Corner
Obstruction in System
Tubing Not Straight
Circuit Too Long
Misaligned Corner
Feed Buildup in Drive Unit
Idler (Item 7) in Wrong Bracket (Item 26) Hole.
Top Hole for 2” System (1 1/2” Disc)
Middle Hole for 2” System ( 1 1/4” Disc)
Bottom Hole for 1 1/2” System ( 1” Disc)
7. WORN IDLERS
Cable Too Short
NOTE: Disconnect power before Servicing. Keep cover in place when unit is operating.
Keep hands and loose clothing away from moving parts. Be sure belt guard is in place
before operating unit.

INSTALLATION & SERVICE MANUAL MOTORIZED HOPPER 18
INSTALLATION & SERVICE MANUAL
MOTORIZED HOPPER19
MOTORIZED HOPPERS W/ PROXIMITY
RECYCLER FEED SENSOR
C50108HWPR - POWER HOPPER 110 W/PROX RECYCLER
C50108HWPRK - POWER HOPPER 110 W/PROX RECYCLER KLAUBER
C501082HWPR - POWER HOPPER 220 W/PROX RECYCLER
C501082HWPRK - POWER HOPPER 220 W/PROX RECYCLER KLAUBER
FUNCTION
The Motorized Hopper is a metering device
and transition for product to ow from the
source (Auger) in the the conveying system.
Hopper features include slide gate, a paddle
rotor, and an observation window.
DIRECTION OF CABLE TRAVEL
INSTALLATION
1. Determine the direction in which the
feed cable will be traveling.
2. Position Motorized Hopper so the cable
enters the hopper into the recycler switch and
exits the hopper through the restrictor port
under the motor (see photo above). Make sure
the feed line going through the Motorized Hop-
per is level and the holddowns are on each side
of the hopper.
Run feed in the CABLEVEY system. Watch feel level in the tube and the rotor on the Motorized Hop-
per. When the tube comes back at 2/3 to 3/4 full, the recycler switch should shut the hopper rotor off. If it
does not shut off or if it shuts off too soon the sensitivity of the Proximity Recycler may need to be adjusted
(see Proximity Recycler for these instructions).

INSTALLATION & SERVICE MANUAL MOTORIZED HOPPER 18
INSTALLATION & SERVICE MANUAL
MOTORIZED HOPPER19
MOTORIZED HOPPERS W/ PROXIMITY
RECYCLER FEED SENSOR
C50108HWPR - POWER HOPPER 110 W/PROX RECYCLER
C50108HWPRK - POWER HOPPER 110 W/PROX RECYCLER KLAUBER
C501082HWPR - POWER HOPPER 220 W/PROX RECYCLER
C501082HWPRK - POWER HOPPER 220 W/PROX RECYCLER KLAUBER
PARTS ASSEMBLY

INSTALLATION & SERVICE MANUAL MOTORIZED HOPPER 20
INSTALLATION & SERVICE MANUAL
MOTORIZED HOPPER21
MOTORIZED HOPPERS W/ PROXIMITY
RECYCLER FEED SENSOR
C50108HWPR - POWER HOPPER 110 W/PROX RECYCLER
C50108HWPRK - POWER HOPPER 110 W/PROX RECYCLER KLAUBER
C501082HWPR - POWER HOPPER 220 W/PROX RECYCLER
C501082HWPRK - POWER HOPPER 220 W/PROX RECYCLER KLAUBER
ITEM PART NUMBER DESCRIPTION QTY
1 107382 GASKET 1/16 (.046-.076) 40+DURO 2
2 108014 SPIDER 2X814 1
3 108015 COUPLING BODY 4X182 5/8 BORE 2
4 108016 MALE PLUG 4721 (AVAILABLE SEPERATELY) 1
5 108017 CONNECT FEMALE 4731 (AVAILABLE SEPERATELY) 1
6 108020P PAINTED GRATE 3/4 1
7 108021P PAINTED SLIDE GATE 1
8 108023P PAINTED MOTOR COVER 1
9 108024P PAINTED MOTOR BEARING KIT 1
10 108026 WINDOW 2
11 108027P PAINTED HOPPER FRAME 1
12 108029P 2 IN. TROUGH BOTTOM 1
13 108047 3 SEGMENT ROTOR ASSEMBLY 1
14 108037P PAINTED RUBBER RET STRAP 1
15 108038 RUBBER SEAL FOR HOPPER 1
16 108391 BALL BEARING 5/8 IN. 2
17 108392 BEARING FLANGETTE HW 2
18 108392A FLANGETTE BEARING & BOLT 2
19 108393 BEARING LOCKING COLLAR 5/8 IN. 2
20 800160HWP PAINTED 2 IN. REST PORT 1
21 01001 5/16 FLAT WASHER 2
22 01011S 1/4 – 20 HEX NUT STAINLESS 20
23 01018 1/4 LOCK WASHER 4
24 01023 1/4 SAE WASHER 16
25 01024 1/4 – 20 WING NUT, YELLOW CHROME 8
26 01028S 1/4 – 20 x 3/4 HEX CAP BOLT S.S. 8
27 01041 1/4 – 20 x 1 HEX HEAD BOLT (USE 01028S WITH KLAUBER) 4
28 01083 1/4 – 20 x 3/4 THUMBSCREW BOLT 2
29 01936 5/16 SELF THREADING BOLT 2
30 01937 5/16 WING NUT 2
31 01112 3/16 SQ. KEY x  1
PARTS LIST

INSTALLATION & SERVICE MANUAL MOTORIZED HOPPER 20
INSTALLATION & SERVICE MANUAL
MOTORIZED HOPPER21
NOTE: The slide gate under the hopper must be opened to let feed ow out. Open slowly until feed tube is 2/3
to 3/4 full.
VERY IMPORTANT: The ports and the trough bottom MUST line up evenly so they will not cause the cable to
catch or slip.
CAUTION: Never operate system with space between discs more than 2/3 to 3/4 full.
PARTS LIST CONTINUED FROM PREVIOUS PAGE
C50108HW 110 VOLT W/PORT
ITEM PART NUMBER DESCRIPTION QTY
A 108011 1/40 6RPM GEARMOTOR 3M327 OR 1
108011B 7.6 RPM, 1/15 H.P. GEARMOTOR 1
B 01173 CARLON F.S. BOX (E980C) 1
B 01174-1 BLANK COVER F.S. BOX (E980C) 3E 1
D 107501P PAINTED 2 IN. HOPPER PORT 1
MOTORIZED HOPPERS W/ PROXIMITY
RECYCLER FEED SENSOR
C50108HWPR - POWER HOPPER 110 W/PROX RECYCLER
C50108HWPRK - POWER HOPPER 110 W/PROX RECYCLER KLAUBER
C501082HWPR - POWER HOPPER 220 W/PROX RECYCLER
C501082HWPRK - POWER HOPPER 220 W/PROX RECYCLER KLAUBER
C50108HWPR 110 VOLT W/PROX. RECYCLER
ITEM PART NUMBER DESCRIPTION QTY
*A 108011KL 1/40 6RPM GEARMOTOR 3M327 OR 1
108011B 7.6 RPM, 1/15 H.P. GEARMOTOR 1
B 01173-2 59247 SCEPTER BOX FXC15 PLASTIC BOX 1
B 01174 BLANK COVER F.S. BOX (E980C) 1
C C50120 2 IN. PROXIMITY RECYCLER, 110 VOLT 1
C501082HW 220 VOLT W/PORT
ITEM PART NUMBER DESCRIPTION QTY
A 108012B 220 VOLT GEARMOTOR F/HOPPER W/O RECYCLER 1
108011BB-220 7.6 RPM, 1/15 H.P., 220 VOLT GEARMOTOR 1
B 01173 CARLON F.S. BOX (E980C) 1
B 01174-1 BLANK COVER F.S. BOX (E980C) 3E 1
D 107501P PAINTED 2 IN. HOPPER PORT 1
C501082HWPR 220 VOLT W/PROX. RECYCLER
ITEM PART NUMBER DESCRIPTION QTY
A 108012B 220 VOLT GEARMOTOR F/HOPPER W/O RECYCLER 1
108011BB-220 7.6 RPM, 1/15 H.P., 220 VOLT GEARMOTOR 1
B 01173-2 59247 SCEPTER BOX FSC15 PLASTIC BOX 1
B 01174 BLANK COVER F.S. BOX (E980C) 1
C C50120-220 2 IN. PROXIMITY RECYCLER, 220 VOLT 1
* 108011KL IS OBSOLETE, REPLACE WITH 108011B