Invacare Top End XLT Manual

Owner’s Operator and Maintenance Manual
DEALER: This manual MUST be given to
the user of the handcycle.
USER: BEFORE using this handcycle read
this manual and save for future reference.
For more information regarding
Invacare products, parts, and services,
please visit www.invacare.co.uk
Recumbent Handcycle
Series
Top End XLT
™
Top End XLT Jr.
Top End XLT Pro
Top End XLT Gold
Top End Force
™
®

Recumbent Handcycle Series 2Part No 1146024
 WARNING
DO NOT USE THIS PRODUCT OR ANY AVAILABLE OPTIONAL
EQUIPMENT WITHOUT FIRST COMPLETELY READING AND
UNDERSTANDING THESE INSTRUCTIONS AND ANY
ADDITIONAL INSTRUCTIONAL MATERIAL SUCH AS OWNER’S
MANUALS, SERVICE MANUALS OR INSTRUCTION SHEETS
SUPPLIED WITH THIS PRODUCT OR OPTIONAL EQUIPMENT. IF
YOU ARE UNABLE TO UNDERSTAND THE WARNINGS,
CAUTIONS OR INSTRUCTIONS, CONTACT A HEALTHCARE
PROFESSIONAL, DEALER OR TECHNICAL PERSONNEL BEFORE
ATTEMPTING TO USE THIS EQUIPMENT - OTHERWISE, INJURY
OR DAMAGE MAY OCCUR.
 ACCESSORIES WARNING
INVACARE PRODUCTS ARE SPECIFICALLY DESIGNED AND
MANUFACTURED FOR USE IN CONJUNCTION WITH INVACARE
ACCESSORIES. ACCESSORIES DESIGNED BY OTHER
MANUFACTURERS HAVE NOT BEEN TESTED BY INVACARE AND
ARE NOT RECOMMENDED FOR USE WITH INVACARE PRODUCTS.
NOTE: Updated versions of this manual are available on www.invacare.co.uk.

TABLE OF CONTENTS
Part No 1146024 3Recumbent Handcycle Series
TABLE OF CONTENTS
DEALER/TECHNICIAN INFORMATION ............................................... 8
SPECIAL NOTES ................................................................................ 8
LABEL LOCATIONS ......................................................................... 10
TYPICAL PRODUCT PARAMETERS .................................................. 11
Tyre Pressure Conversion .....................................................................................................................13
SECTION 1—GENERAL GUIDELINES ................................................. 14
Proper Fit ...................................................................................................................................................14
Operating In ormation.............................................................................................................................14
Tyre Pressure ............................................................................................................................................15
Weight Limitation.....................................................................................................................................15
SECTION 2—SAFETY AND HANDLING ............................................. 16
Sa ety and Handling o the Handcycle..................................................................................................16
Stability and Balance.................................................................................................................................16
A Note to Handcycle Assistants...........................................................................................................16
Percentage o Weight Distribution ......................................................................................................17
Trans erring Into/Out o the Handcycle .............................................................................................17
SECTION 3—SAFETY INSPECTION ................................................... 1
Sa ety Inspection Checklist.....................................................................................................................19
Inspect/Adjust Initially .........................................................................................................................19
Inspect/Adjust Weekly........................................................................................................................20
Inspect/Adjust Monthly.......................................................................................................................21
Inspect/Adjust Periodically.................................................................................................................21
Troubleshooting........................................................................................................................................22
Maintenance...............................................................................................................................................22
Maintenance Sa ety Precautions .......................................................................................................22
Suggested Maintenance Procedures ................................................................................................22
SECTION 4—INITIAL SETUP ............................................................ 24
Initial Setup.................................................................................................................................................24

TABLE OF CONTENTS
Recumbent Handcycle Series 4Part No 1146024
TABLE OF CONTENTS
SECTION 5—OPERATION ................................................................ 27
Riding the Handcycle ...............................................................................................................................27
Shi ting Gears.............................................................................................................................................28
Seven Speed Hub .................................................................................................................................28
Backing-Up .................................................................................................................................................30
Braking ........................................................................................................................................................30
Reversing Drum Brakes......................................................................................................................30
Hand Brakes/Hands-On Brakes........................................................................................................31
Using Parking Brake .................................................................................................................................31
Steering/Cornering...................................................................................................................................32
SECTION 6—RIDING POSITION ........................................................ 33
Replacing/Adjusting the Footrest and Leg Guard .............................................................................33
Replacing/Adjusting Footrest.............................................................................................................33
Replacing/Adjusting Leg Guard .........................................................................................................33
Using/Replacing Footrest Strap .............................................................................................................34
Using Footrest Strap ...........................................................................................................................34
Replacing Footrest Strap....................................................................................................................34
Adjusting Hand Crank .............................................................................................................................35
Adjusting Hand Crank Height - All Models Except Top End XLT Gold.................................35
Adjusting Top End XLT Gold Hand Crank....................................................................................36
Adjusting Seat Fore/A t - All Models Except XLT Gold and Top End Force.............................37
Adjusting Seat Fore/A t - XLT Gold and Top End Force Only .....................................................38
Adjusting Seat Height - All Models Except XLT Gold and Top End Force ................................39
Adjusting Back Angle - All Models Except XLT Gold and Top End Force.................................40
Adjusting Back Angle - XLT Gold.........................................................................................................41
Adjusting Back Height - Wide Back Option Only ............................................................................42
SECTION 7—WHEELS ....................................................................... 43
Installing/Adjusting the Rear Wheel and Quick-Release Axles......................................................43
Installing the Rear Wheels with Threaded Axles..............................................................................44
Replacing Tyre/Tube and Tuning/Replacement o Spokes..............................................................44
Tire Pressure .............................................................................................................................................44
Determining/Adjusting Toe In/Toe Out..............................................................................................45
Determining Toe In/Toe Out ...........................................................................................................45
Adjusting Toe In/Toe Out .................................................................................................................46
Replacing Camber Inserts.......................................................................................................................46

TABLE OF CONTENTS
Part No 1146024 5Recumbent Handcycle Series
TABLE OF CONTENTS
SECTION 8—SERVICE PROCEDURES ................................................. 47
Replacing the Fork/Crank Assembly ....................................................................................................47
Replacing the Crank Arms - XLT Gold, XLT PRO and Top End Force .....................................50
Replacing the Le t Side Crank Arms................................................................................................50
Replacing the Right Side Crank Arms .............................................................................................50
Installing/Removing/Adjusting the Road Crown Compensator.....................................................51
Installing Road Crown Compensator..............................................................................................51
Removing Road Crown Compensator ...........................................................................................52
Adjusting Road Crown Compensator ............................................................................................52
Installing/Removing/Adjusting the Steering Dampener - For Top End XLT Gold
and Force Only .........................................................................................................................................53
Installing Steering Dampener.............................................................................................................53
Removing Steering Dampener ..........................................................................................................53
Adjusting Steering Dampener ...........................................................................................................53
Installing Seven Speed Shi ter Cable.....................................................................................................54
Adjusting/Replacing Seven Speed Shi ter.............................................................................................55
Installing/Adjusting Seven Speed Hub Chain ......................................................................................55
Seven Speed Hub Chain Installation ................................................................................................55
Adjusting Seven Speed Hub Chain...................................................................................................56
Installing/Adjusting Twenty-Seven Speed Cassette Chain...............................................................57
Installing Twenty-Seven Speed Cassette Chain.............................................................................57
Adjusting Twenty-Seven Speed Cassette Chain ...........................................................................58
Adjusting/Replacing the Parking Brake ................................................................................................59
Adjusting the Parking Brake ..............................................................................................................59
Replacing the Parking Brake ..............................................................................................................59
Replacing Seat Upholstery......................................................................................................................60
Replacing Back Upholstery.....................................................................................................................61
Replacing Wide Back Upholstery.....................................................................................................61
Replacing Narrow Back Upholstery ................................................................................................61
SECTION —OPTIONS ..................................................................... 62
Installing Rear Sa ety Light ......................................................................................................................62

TABLE OF CONTENTS
Recumbent Handcycle Series 6Part No 1146024
TABLE OF CONTENTS
Batteries .................................................................................................................................................62
Mounting the Sa ety Light...................................................................................................................62
Operating the Sa ety Light .................................................................................................................62
Installing the Water Bottle.....................................................................................................................63
Installing/Using the Tow Bar ..................................................................................................................63
Installing the Dra t Bumper....................................................................................................................64
Installing the Sa ety Flag...........................................................................................................................64
Using Sa ety Helmet.................................................................................................................................64
Installing Seat Positioning Strap.............................................................................................................65
Installing the Computer ..........................................................................................................................65
Installing Hand Crank Handles ..............................................................................................................66
Horizontal Handles/Delrin Handles.................................................................................................66
Vertical Handles ...................................................................................................................................66
Tri-pin Quad Handles .........................................................................................................................66
V or S Crank Handles .........................................................................................................................66
Installing V/S Crankarm Handles...........................................................................................................66
For Models Made Be ore 7/12/07 ....................................................................................................66
For Models Made A ter 7/12/07.......................................................................................................67
Installing Gloves ........................................................................................................................................68
Mountain Drive Transmission Option.................................................................................................68
Switching to Mountain Drive Transmission Option ....................................................................68
Mountain Drive Transmission Option Maintenance....................................................................68
Using the Travel Ready Option.............................................................................................................69
Removing/Installing the Camber Bar....................................................................................................69
Removing/Installing the Fork - Travel Ready XLT PRO Equipped with Road
Crown Compensator ..............................................................................................................................70
Removing the Fork ..............................................................................................................................70

TABLE OF CONTENTS
Part No 1146024 7Recumbent Handcycle Series
TABLE OF CONTENTS
Installing the Fork.................................................................................................................................70
Removing/Installing the Fork - XLT Gold, and Top End Force Equipped with
Steering Dampener ..................................................................................................................................71
Removing the Fork ..............................................................................................................................71
Installing the Fork.................................................................................................................................71
Removing/Installing the Front Wheel - XLT Gold, XLT Pro and XLT with
Speed Cassette Chain..............................................................................................................................72
Removing the Front Wheel...............................................................................................................72
Installing the Front Wheel .................................................................................................................72
Assembling/Using/Adjusting the Handcycle Rack..............................................................................73
Assembling the Handcycle Rack.......................................................................................................73
Using the Handcycle Rack..................................................................................................................73
Adjusting the Handcycle Rack...........................................................................................................74
Using the Alignment Gauge....................................................................................................................75
LIMITED WARRANTY ..................................................................... 7

DEALER/TECHNICIAN INFORMATION
Recumbent Handcycle Series Part No 1146024
DEALER/TECHNICIAN
INFORMATION
The term "qualified technician" in this manual refers to an Invacare qualified technician
or a Shimano® certified bicycle repair technician.
SPECIAL NOTES
Signal words are used in this manual and apply to hazards or unsafe practices which
could result in personal injury or property damage. efer to the table below for
definitions of the signal words.
NOTICE
THE INFORMATION CONTAINED IN THIS DOCUMENT IS SUBJECT TO
CHANGE WITHOUT NOTICE.
HANDCYCLE USER
As a manufactu e of handcycles, Invaca e endeavo s to supply a handcycle to meet
many needs of the end use . Howeve , final selection of a handcycle to be used by an
individual ests solely with the use and his/he health ca e p ofessional capable of
making such a selection.
HANDCYCLE TIE-DOWN RESTRAINTS AND SEAT POSITIONING STRAPS
Invaca e ecommends that handcycle use s NOT be t anspo ted in vehicles of any
kind while in a handcycle. As of this date, the Depa tment of T anspo tation has not
app oved any tie-down systems fo t anspo tation of a use while in a handcycle, in
a moving vehicle of any type.
With ega d to est aints – seat/chest positioning st aps – it is the obligation of the
deale , the apists and othe healthca e p ofessionals to dete mine if a seat/chest
positioning st ap is equi ed to ensu e the save ope ation of this equipment by the
use . SERIOUS INJURY CAN OCCUR IN THE EVENT OF A FALL FROM THE
PRODUCT.
SIGNAL WORD MEANING
DANGER Danger indicates an imminently hazardous situation which, if not avoided,
will result in death or serious injury.
ARNING arning indicates a potentially hazardous situation which, if not avoided,
could result in death or serious injury.
CAUTION Caution indicates a potentially hazardous situation which, if not avoided,
may result in property damage or minor injury or both.

SPECIAL NOTES
Part No 1146024 9Recumbent Handcycle Series
 WARNING
ALWAYS wea you seat positioning st ap. Inasmuch as the seat positioning st ap is
an option on this handcycle (you may o de with o without the seat positioning
st ap), Invaca e st ongly ecommends o de ing the seat positioning st ap as an
additional safegua d fo the handcycle use . The seat positioning st ap is a position-
ing belt only. It is not designed fo use as a safety device withstanding high st ess
loads such as auto o ai c aft safety belts. If signs of wea appea , belt MUST be
eplaced IMMEDIATELY.

LABEL LOCATIONS
Recumbent Handcycle Series 10 Part No 1146024
LABEL LOCATIONS
Backrest MUST be adjusted properly. Refer to
owner’s manual. Otherwise, user’s elbows may
contact rear wheels during use. Operate with
caution. P/N 1154264 Rev A
WARNING
ALWAYS keep fingers and
hands away from the chain
while using the handcycle,
otherwise injury may occur.
P/N 1154265 Rev A
WARNING
NOTE: XLT old shown. Labels located at the same places on other models.

TYPICAL PRODUCT PARAMETERS
Part No 1146024 11 Recumbent Handcycle Series
TYPICAL PRODUCT PARAMETERS
*NOTE: Knobby tires will reduce side wheel clearance to approximately 1-inch (2.54 cm).
TOP END XLT TOP END XLT JR
Seat idth: 14 to 20 inches (35.56 to 50.8 cm) 14 inches (35.56 cm)
Seat Depth: 15 inches (38.1 cm) 15 inches (38.1 cm)
Seat-to-Floor (approx.): 12, 13, or 14 inches (30.48, 33.02, or
35.56 cm)
12, 13, or 14 inches (30.48, 33.02, or
35.56 cm)
Back Style: Adjustable Back Angle 90° - 110° Adjustable Back Angle 90° - 110°
Back Height Fixed/
Adjustable Angle:
11-14 inches ( ide) (27.44 - 35.56 cm)
20 inches (Narrow, Tall) (50.8 cm)
11-14 inches ( ide) (27.44 - 35.56 cm)
16½ inches (Narrow, Tall) (50.8 cm)
Footrest: Adjustable Fore and Aft Adjustable Fore and Aft
Side - heel Clearance: 2 inches - * 2½ inches (5.08 - 6.35 cm) 2 inches - 2½ inches (5.08 - 6.35 cm)
Rear Axle: Quick-Release or Threaded Quick-Release
Rear heel Camber: 15° - Standard 15° - Standard
heels/Tires: 26-inch Spoke High Performance
(66.04 cm)
24-inch Cruiser or *Knobby (55.88 cm)
20-inch Cruiser (50.8 cm)
Brakes: Internal reversing drum brakes and
parking brake
Internal reversing drum brakes and parking
brake
Handles: Ergonomic, Vertical foam covered or
Delrin®
Ergonomic, Vertical foam covered or
Horizontal foam covered
Crankset: Alloy Crankset Alloy Crankset
Hub: FRONT - Shimano Nexus® 7 Speed Hub
REAR - Precision Black Anodized
w/½-inch Quick Release Stainless Axles
FRONT - Shimano Nexus 7 Speed Hub
REAR - Precision Black Anodized w/½-inch
Quick Release Stainless Axles
Spokes: 14 Gauge Stainless 14 Gauge Stainless
Shift Levers: Shimano Shimano
Gears: 7 Speed 7 Speed
Seat Cushion: Foam Insert - Optional Foam Insert - Optional
Upholstery: Nylon Nylon
eight: 35 lbs (15.9 kg) 30-35 lbs (13.6 - 15.9 kg)
Shipping eight: 65 lbs (29.5 kg) 65 lbs (29.5 kg)
eight Limitation: 250 lbs (113.4 kg) 250 lbs (113.4 kg)
Options: Mirror, Backpack Hydration System,
Computer, Tow Bar, Horizontal Han-
dles, Safety Lights, Helmet and Flag, Seat
Positioning Strap, Quad Cuffs, Quad
Gloves, Mountain Drive, Bike Rack,
ater Bottle and Cage, Tri-pin Quad
Handles, Threaded Axles, Leg Guard
Attachment, Alignment Gauge, Crutch
Holder, Indoor Training Roller
Cordless Computer, Helmet, Quad Cuffs,
Quad Gloves, Seat Positioning Strap, Safety
Flag, Mirror, Safety Lights, ater Bottle and
Cage, Leg Guard Attachment, Crutch
Holder, Bike Rack, Cushion, Towbar for
handcycle, Backpack Hydration System,
Alignment Gauge, Mountain Drive, Tri-pin
Quad Handles.

TYPICAL PRODUCT PARAMETERS
Recumbent Handcycle Series 12 Part No 1146024
*NOTE: Knobby tires will reduce side wheel clearance to approximately 1-inch (2.54 cm).
TOP END XLT PRO TOP END XLT GOLD
Seat idth: 14 to 18 inches (35.56 to 45.72 cm) 14 to 18 inches (35.56 to 45.72 cm)
Seat Depth: 15 inches (38.1 cm) 15 inches (38.1 cm)
Seat-to-Floor (approx.): 12, 13 and 14 inches (30.48, 33.02, and
35.56 cm)
9 inches (22.86 cm)
Back Style: Adjustable Back Angle 90° - 110° Adjustable Back Angle 50° - 90°
Back Height Fixed/
Adjustable Angle:
11-14 inches ( ide) (27.94 - 35.56 cm)
18½ inches (Narrow, Tall) (50.8 cm)
12 inches ( ide) (30.48 cm)
18 inches (Narrow, Tall) (45.72 cm)
Footrest: Adjustable Fore and Aft Adjustable Fore and Aft
Side - heel Clearance: 2 inches - * 2½ inches (5.08 - 6.35 cm) 2 inches - 2½ inches (5.08 - 6.35 cm)
Rear Axle: Quick-Release or Threaded Quick-Release or Threaded
Rear heel Camber: 15° - Standard (38.1 cm) 9° - Standard (22.86 cm)
heels/Tires: 26-inch Spoke High Performance (66.04 cm)
24-inch Cruiser or *Knobby (55.88 cm) 26-inch Spoke High Performance.
(66.04 cm)
24-inch Cruiser or *Knobby (55.88 cm)
Brakes: Rapid fire hands-on brake mounted on right
pedal. Parking brake on L frame
Rapid fire hands-on brake mounted on
right pedal. Parking brake on L frame
Handles: Ergonomic, Vertical, Ovalized Aluminum
mounted on Top End V crankset
Ergonomic, Vertical, Ovalized Aluminum
mounted on Top End S or V crankset
Crankset: Top End V Crankset Top End S or V Crankset
Hub: FRONT - Shimano/Top End Components
w/ 27 Speed External Cassette
REAR - Precision Black Anodized w/½-inch
Quick Release Stainless or Threaded Axles
FRONT – Shimano/Top End Components
w/ 27 Speed External Cassette
REAR - Precision Black Anodized
w/½-inch Quick Release Stainless Axles or
Threaded Axles
Spokes: 14 Gauge Stainless 14 Gauge Stainless
Shift Levers: Rapid fire hands-on shifter mounted on right
handpedal for lower derailler, Manual shifter
for upper derailler/chainrings.
Rapid fire hands-on shifter mounted on
right handpedal for lower derailler, Manual
shifter for upper derailler/chainrings.
Gears: 27 Speed 27 Speed
Seat Cushion: Foam Insert - Optional Foam Insert - Optional
Upholstery: Nylon Nylon-Adjustable Tension
eight: 30 lbs (13.6 kg) 30 lbs (13.6 kg)
Shipping eight: 65 lbs (29.5 kg) 65 lbs (29.5 kg)
eight Limitation: 250 lbs (113.4 kg) 250 lbs (113.4 kg)
Options: Computer, Tow Bar, Safety Lights,
Helmet, Flag, Bike Rack, ater Bottle and
Cage, Carbon Fiber heels, Leg Guard
Attachment, elded Seat, Travel Option,
Alignment Gauge, Backpack Hydration Sys-
tem, Crutch Holder,
Drafting Bumper, Indoor Training Roller
Computer, Tow Bar, Safety Lights, Hel-
met, Flag, Bike Rack, ater Bottle and
Cage, Fixed seat frame, Alignment Gauge,
Backpack Hydration System, Carbon Fiber
heels, Crutch Holder, Drafting Bumper,
Titanium Parts, Indoor Training Roller

TYPICAL PRODUCT PARAMETERS
Part No 1146024 13 Recumbent Handcycle Series
Tyre Pressure Conversion
NOTE: PSI rating is printed on the side of the tyre.
NOTE: Conversion formula: 1 psi = 6.895 kPa (approx. 7 kPa).
PSI KILOPASCALS
50 345
55 379
60 414
65 448
70 483
75 517
80 552
85 586
90 621
95 655
100 690
105 724
110 758
115 793
120 827

SECTION 1—GENERAL GUIDELINES
Recumbent Handcycle Series 14 Part No 1146024
SECTION 1—GENERAL GUIDELINES
 WARNING
SECTION 1 - GENERAL GUIDELINES contains impo tant info mation fo the safe
ope ation and use of this p oduct.
Proper Fit
The handcycle MUST be adjusted to fit the rider. For a proper fit:
• The rider MUST be able to see over the hand crank.
• The rider MUST have a slightly bent elbow when the hand pedals are toward the front
of the handcycle (farthest from the rider's face).
• The rider MUST have a slight bend at the knee when feet are in the footrests. Feet
should be flat against footrest hoop.
• XLT Series requires a 18' turning radius. If leg touches tire during turn and user cannot
sense this, a leg guard attachment is recommended.
• The rider's knees MUST not obstruct hand crank operation.
Check the seat position, back angle, quick-release on threaded axles, footrest fore/aft
position, hand crank height for proper fit and smooth operation of your handcycle.
Operating Information
Wear your helmet at all times when riding the handcycle.
Before riding your handcycle, check your brakes. Be sure that the brakes and all other
features of your handcycle are operating properly.
ALWAYS keep fingers and hands away from the chain while using the handcycle.
Backrest MUST be adjusted properly. Otherwise, user’s elbows may contact rear wheels
during use. Operate with caution.
DO NOT let children play near the handcrank or the chain. Otherwise, injury or damage
may occur.
The user is responsible for normal upkeep and maintaining the handcycle in proper
operating condition.
The manufacturer is not responsible for failure, damage or injury caused by improper
operation or maintenance by the end-user.
To determine and establish your particular safety limits, practice transferring activities in
the presence of a qualified health care professional before attempting active use of the
handcycle.
Before attempting to transfer in or out of the handcycle, every precaution should be taken
to reduce the gap distance. Position the handcycle on level ground and as close as possible
to the object you are transferring into or out of.
The object you are transferring into or out of MUST also be secured before attempting any
transfer.

SECTION 1—GENERAL GUIDELINES
Part No 1146024 15 Recumbent Handcycle Series
Top End XLT, XLT jr., and XLT Gold Models Only - The parking brake of the handcycle
MUST be engaged before attempting any transfer.
Top End XLT Pro Model Only - This model may be ordered with or without a parking
brake. If ordered without a parking brake, the handcycle MUST be positioned securely
against a stable object before any transfer is attempted. If ordered with the optional
parking brake, the parking brake MUST be engaged before attempting any transfer.
Care MUST be taken when operating on roads, streets or highways.
Operation of the handcycle is subject to all traffic rules and regulations. (This may include
the use of a safety lights and reflectors for dusk/night riding.)
Give pedestrians the right of way.
Slow down at all street intersections and observe to the right, to the left and back to right
again before proceeding.
Use proper hand signals when turning.
DO NOT attempt to move up or down an incline with an ice or oil film.
DO NOT attempt to ride over curbs or obstacles or speed bumps. Doing so may cause
your handcycle to "bottom out" and/or turn over and cause bodily harm or damage to the
handcycle.
DO NOT attempt to lift the handcycle by any removable (detachable) parts. Lifting by
means of any removable (detachable) parts of an handcycle may result in injury to the
user or damage to the handcycle.
DO NOT stand on the seat or frame of the handcycle.
Avoid all surface hazards.
DO NOT carry any riders.
DO NOT carry any items that may obstruct your view or prohibit you from operating the
handcycle properly.
DO NOT attempt to adjust or clean the internal gear hub with reversing drum brake. This
should only be performed by a bicycle professional.
Tyre Pressure
DO NOT use your handcycle unless it has the proper tyre pressure (p.s.i.). DO NOT
overinflate the tyres. Failure to follow these suggestions may cause the tyre to explode
and cause bodily harm.
DO NOT ride on a flat or underinflated tires. iding on flat or underinflated tyres can
cause injury, as well as, damage to the tyre, tube and handcycle.
Weight imitation
The Invacare Top End XLT handcycles have a weight limitation of 250 lbs (113.4 kg).

SECTION 2—SAFETY AND HANDLING
Recumbent Handcycle Series 16 Part No 1146024
SECTION 2—SAFETY AND
HANDLING
Safety and Handling of the Handcycle
equires the close attention of the user as well as the assistant. This manual points out the
most common procedures and techniques involved in the safe operation and
maintenance of the handcycle. It is important to practice and master these safe techniques
until you are comfortable in maneuvering the handcycle.
Use this information only as a basic guide. The techniques that are discussed on the
following pages have been used successfully by many.
Individual users often develop skills to deal with daily living activities that may differ
from those described in this manual. Invacare recognizes and encourages each individual
to try what works best for him/her in overcoming obstacles that they may encounter.
Techniques in this manual are a starting point for the new handcycle user and assistant
with safety as the most important consideration for all.
Stability and Balance
For stability and proper operation of your handcycle, you MUST at all times maintain
proper balance. Your handcycle should remain upright and stable during normal daily
activities when operated correctly.
Invacare recommends using seat positioning straps for additional safety.
A Note to Handcycle Assistants
When learning assistance techniques for the handcycle, have an experienced assistant
help you before attempting it alone.
When you are assisting with a transfer to/from the handcycle, remember to use good
body mechanics. Keep your back straight and bend your knees when lifting or
positioning the handcycle for the end-user.
Also, be aware of detachable parts. These MUST NEVE be used for lifting supports or
to move the handcycle, as they may be inadvertently released, resulting in possible injury
to the user and/or assistant.

SECTION 2—SAFETY AND HANDLING
Part No 1146024 17 Recumbent Handcycle Series
Percentage of Weight Distribution
Transferring in and out of the handcycle will cause a change to the normal balance, the
center of gravity, and the weight distribution of the handcycle. To determine and establish
your particular safety limits, practice transferring activities in several combinations in the
presence of a qualified health care professional before attempting a transfer alone.
Proper positioning is essential for your safety.
Transferring Into/Out of the Handcycle
 WARNING
Befo e attempting to t ansfe in o out of the handcycle, eve y p ecaution should be
taken to educe the gap distance. Position the XLT on level g ound and as close as
possible to the object you a e t ansfe ing into o out of.
The object you a e t ansfe ing into o out of MUST also be secu ed befo e
attempting any t ansfe .
TOP END XLT, XLT JR. AND XLT GOLD MODELS ONLY - The pa king b ake of
the handcycle MUST be engaged befo e attempting any t ansfe .
TOP END XLT PRO MODEL ONLY - This model may be o de ed with o without a
pa king b ake. If o de ed without a pa king b ake, the handcycle MUST be
positioned secu ely against a stable object befo e any t ansfe is attempted. If
o de ed with the optional pa king b ake, the pa king b ake MUST be engaged
befo e attempting any t ansfe .
CAUTION
When t ansfe ing, position you self as fa back as possible in the seat. This will p e-
vent damage to the upholste y.
NOTE: For this procedure, refer to FI URE 2.1 on page 18.
NOTE: This activity may be performed independently provided you have adequate mobility and
upper body strength.
1. Position the handcycle on level ground and as close as possible along side the object
to/from which you are transferring.
2. If possible, position the handcycle at a 45° angle to the object to/from which you are
transferring.
3. If installed, apply the parking brake on the handcycle.
4. Position the handcycle handles as far forward as possible. This will create more room
to transfer.
NOTE: If necessary, lift the front wheel off the ground and rotate the front tyre.
5. Secure object that you are transferring into or out of. Apply wheel locks (if installed)
if the object is a handcycle.

SECTION 2—SAFETY AND HANDLING
Recumbent Handcycle Series 1 Part No 1146024
NOTE: During independent transfer, little or no seat platform will be beneath you. Although it
may be difficult to wedge the transfer board between the handcycle seat and the handcycle seat, use
a transfer board if necessary.
NOTE: Refer to STEPS A-F in FI URE 2.1 for details regarding transfer to/from a handcycle.
6. Shift body weight onto object while transferring.
7. Lift and place left leg past front frame across seat and over center tube.
FIGURE 2.1 Trans erring Into/Out o the Handcycle
STEP A: Shift body weight to the edge of the
wheelchair upholstery closest to the handcycle.
 WARNING
If installed, pa king b ake
MUST be secu ed.
STEP B: Lift and
place LEFT leg past
front fra e across
seat and over
center tube.
STEP C: Place LEFT hand on the left
side of handcycle seat fra e, NOT on
hand crank.
STEP D: Place RIGHT
hand on the
wheelchair fra e.
STEP F: Place both legs onto
handcycle footrests and secure
safety straps.
STEP E: Lift and shift weight
down into handcycle seat.
 WARNING
Wheel locks MUST be
engaged if installed.
Handcycle Pedals
(positioned toward
the front of the
handcycle).
Footrest
Seat Frame
*NOTE: The steps in FI URE 1 are specifically for transfer to/from a wheelchair and DO NOT
correspond to the steps in the procedure on the previous page. Follow a similar procedure to
transfer to/from an object other than a wheelchair. Refer to the steps on the previous page for
more information.
NOTE: Handcycle shown for clarity.
Handcycle
Wheelchair

SECTION 3—SAFETY INSPECTION
Part No 1146024 19 Recumbent Handcycle Series
SECTION 3—SAFETY INSPECTION
Safety Inspection Checklist
NOTE: Every six months, take your Top End XLT to a qualified technician for a thorough
inspection and servicing. Regular cleaning will reveal loose or worn parts and enhance the smooth
operation of your Top End XLT. For safe and proper operation, your handcycle MUST be cared for
just like any other vehicle. Routine maintenance will extend the life and efficiency of your Top End
XLT.
NOTE: Invacare recommends that the following adjustments be performed by a qualified
technician. Initial adjustments should be made to suit your personal body structure and preference.
Thereafter follow these maintenance procedures.
In pect/Adju t Initially
❑Inspect for bent or broken frame.
❑Inspect parking brake - Adjust brake shoes to front rim. Check for worn or missing
shoes. Check for wax or oil on rim.
❑Ensure cable anchor is attached securely to brake arm.
❑Ensure internal stopping brakes engages easily.
CAUTION
As with any vehicle, the wheels/casto s and ty es should be checked pe iodically fo
c acks, flat spots and wea , and should be eplaced.
❑Ensure axle nuts are tight. Wheel should be centered in fork. Keep wheel bearings
adjusted and keep spokes tight and wheel in proper alignment.
❑Inspect rim and fork assembly for damage.
❑Ensure axle nut and wheel mounting nuts are secure.
❑Inspect wheels for excessive side movement or binding when lifted and spun.
❑Inspect for flat spots, wear and proper inflation.
❑Inspect chain/chain guard for damage, rust, tension and stretch. Adjust if necessary.
Lubricate each link (3-in-1 oil® or a quality bike lubricant). Check for damage or
looseness.
❑Adjust shifter/brake cables according to shifter/brake manufacturer's instructions
(included with the handcycle).
❑Inspect front fork. Keep tight and lubricate (All purpose grease).
❑Inspect footrest mounting hardware is tight and footrest secure.
❑Inspect footrest straps for wetness and/or damage.

SECTION 3—SAFETY INSPECTION
Recumbent Handcycle Series 20 Part No 1146024
❑Inspect seat positioning strap for any signs of wear. Ensure buckle latches. Verify
hardware that attaches strap to frame is secure and undamaged. eplace if necessary.
❑Inspect upholstery for rips or sagging.
❑Clean upholstery with light detergent and water.
❑Check that all labels are present and legible. eplace if necessary.
❑Ensure that castors are free of debris.
In pect/Adju t Weekly
❑Inspect parking brake - Adjust brake shoes to front rim. Check for worn or missing
shoes. Check for wax or oil on rim.
❑Ensure cable anchor is attached securely to brake arm.
❑Ensure internal stopping brakes engages easily.
CAUTION
As with any vehicle, the wheels/casto s and ty es should be checked pe iodically fo
c acks, flat spots and wea , and should be eplaced.
❑Ensure axle nuts are tight. Wheel should be centered in fork. Keep wheel bearings
adjusted and keep spokes tight and wheel in proper alignment.
❑Inspect rim and fork assembly for damage.
❑Ensure axle nut and wheel mounting nuts are secure.
❑Inspect wheels for excessive side movement or binding when lifted and spun.
❑Inspect for flat spots, wear and proper inflation.
❑Inspect chain/chain guard for damage, rust, tension and stretch. Adjust if necessary.
Lubricate each link (3-in-1 oil or a quality bike lubricant). Check for damage or
looseness.
❑Adjust shifter/brake cables according to shifter/brake manufacturer's instructions
(included with the handcycle).
❑Inspect front fork. Keep tight and lubricate (All purpose grease).
❑Inspect footrest mounting hardware is tight and footrest secure.
❑Inspect footrest straps for wetness and/or damage.
❑Inspect seat positioning strap for any signs of wear. Ensure buckle latches. Verify
hardware that attaches strap to frame is secure and undamaged. eplace if necessary.
❑Inspect upholstery for rips or sagging.
❑Ensure that casters are free of debris.