Ioline CrystalPress User manual

1
User Guide
Ioline CrystalPress™

2
Trademarks
The Ioline name is a registered trademark of Ioline Corporation. Other product names, logos, designs,
titles, words or phrases mentioned within this publication may be trademarks, service marks, or trade
names of Ioline Corporation or other entities and may be registered in certain jurisdictions including
internationally.
Ioline Disclaimer
IOLINE CORPORATION PROVIDES THIS MANUAL “AS IS” WITHOUT WARRANTY OF ANY KIND,
EITHER EXPRESS OR IMPLIED, INCLUDING BUT NOT LIMITED TO THE IMPLIED WARRANTIES
OR CONDITIONS OR MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. IN NO
EVENT SHALL IOLINE, ITS DIRECTORS, OFFICERS, EMPLOYEES OR AGENTS BE LIABLE FOR ANY
INDIRECT, SPECIAL, INCIDENTAL, OR CONSEQUENTIAL DAMAGES (INCLUDING DAMAGES
FOR LOSS OF PROFITS, LOSS OF BUSINESS, LOSS OF USE OR DATA, INTERRUPTION OF BUSINESS
AND THE LIKE), EVEN IF IOLINE HAS BEEN ADVISED OF THE POSSIBILITY OF SUCH DAMAGES
ARISING FROM ANY DEFECT OR ERROR IN THIS MANUAL OR PRODUCT.
Limit of Liability Statement
It is the responsibility of the operator of the machine to monitor the performance of the machine and
maintain it in proper working condition by following the instructions in this User Guide. It is the respon-
sibility of the operator of the machine to follow all safety precautions and warnings that are described
in this User Guide. Ioline Corporation is not responsible for injuries that may occur as a result of unsafe
use. Ioline Corporation is not responsible for substandard operational performance as a result of failure to
maintain the machine as described in this User Guide.
© 2003-2010 Ioline Corporation. All rights reserved. This manual may not be copied, photocopied, repro-
duced, translated, transmitted or converted to any electronic or machine-readable form in whole or in
part without prior written approval of Ioline Corporation.
Service and Support
If you require assistance with an Ioline product, your local Ioline dealer or authorized service center is
ready to help. Support information is also available 24/7 on the Ioline Web site—or you may contact Ioline
directly:
Ioline Corporation
14140 NE 200th Street
Woodinville,Washington 98072 U.S.A.
Ioline Customer Service Department
Monday through Friday
7:00 A.M. - 5:00 P.M. U.S. Pacic Time
Voice: 1.425.398.8282
Fax: [phone]
[e-mail]
www.ioline.com
User Notice
October 7, 2012 PN 109830 Rev. 6

3
User Guide
CrystalPress™

4
Table of Contents
Visual Reference Guide .......................................................................... 6
Safety & Specifications .......................................................................... 7
Cautions and Guidelines .................................................................................... 7
Chapter 1: Overview ................................................................................. 9
Getting Started ................................................................................................... 9
How the CrystalPress Works .......................................................................... 10
Coordinates ....................................................................................................... 10
Chapter 2: Installation ....................................................................... 11
Installation Overview ....................................................................................... 11
Unpack the Machine ............................................................................................................ 11
Attach the Feet ..................................................................................................................... 11
Install CrystalStudio and Manuals ..................................................................................... 11
Install the CrystalStudio Hardlock Key ........................................................................... 11
Install the Sort Wheel(s) ..................................................................................................... 12
Assemble and Install the C-Stick Tool .............................................................................. 12
Insert a Transfer Sheet ......................................................................................................... 12
Connect the Power Cord .................................................................................................. 12
Connect the Machine to the Computer ......................................................................... 12
Power On ............................................................................................................................... 12
Start CrystalStudio .............................................................................................................. 12
Chapter 3: Operation ............................................................................. 13
Keypad Controls ............................................................................................... 13
Print/Pause ............................................................................................................................. 13
Arrow Keys ............................................................................................................................ 14
Reset ....................................................................................................................................... 14
Status ....................................................................................................................................... 14
Install the Sorter Wheel .................................................................................. 15
Step 1: Unlock the Wiper Arm .......................................................................................... 15
Step 2: Rotate the Wiper Arm Up .................................................................................... 15
Step 3: Insert Sorter Wheel ............................................................................................... 16
Step 4: Secure the Sorter Wheel ...................................................................................... 17
Step 5: Lock the Wiper Arm .............................................................................................. 17
Assemble and Install the C-Stick .................................................................... 18
Step 1: Install C-Stick Tip on the C-Stick Body ............................................................. 18
Step 2: Insert the C-Stick in the Carriage Jaw ............................................................... 18
Step 3: Tighten the Clamp .................................................................................................. 19
Step 4: Insert the Cable ...................................................................................................... 19
Step 5: Attach Pump Hose to Tool .................................................................................... 19
Load a Transfer Sheet ....................................................................................... 20
Step 1: Find the Pinch Wheel Lever .................................................................................. 20
Step 2: Raise the Pinch Wheels ......................................................................................... 20
Step 3: Load the Transfer Sheet ......................................................................................... 21
Step 4: Position the Transfer Sheet ................................................................................... 21
Fill the Sorter .................................................................................................... 22
Empty the Sorter/Remove Wheel .................................................................. 23
Communication Setup ..................................................................................... 24
USB (Preferred) .................................................................................................................... 24
RS-232 9-Pin Serial Port ..................................................................................................... 25

5
Consumables ..................................................................................................... 26
Optional Equipment ......................................................................................... 27
Heat Press Guidelines ...................................................................................... 28
Heat Press Settings .............................................................................................................. 28
Process Hints ........................................................................................................................ 28
Embellished Garment Care ................................................................................................ 29
Embellishing with a Motif ................................................................................ 30
Before You Start .................................................................................................................... 30
Additional Operation Hints ............................................................................. 34
Printing More than Two Layers .......................................................................................... 34
Pause Printing ........................................................................................................................ 34
Cancel a Print ........................................................................................................................ 34
Chapter 4: Routine Maintenance ................................................. 35
Clean the Drive Shaft ...................................................................................... 35
Clean the Platen and Traverse ......................................................................... 35
Clean the C-Stick (CP-IOnly) ........................................................................ 36
Clean the Sorter Wheels ................................................................................. 36
Clean the Sorter Bowl ..................................................................................... 37
Inspect Equipment ........................................................................................... 37
Updating Firmware .......................................................................................... 38
Prepare the machine for a Firmware Update ................................................................ 38
Check the Current Firmware Version ............................................................................. 38
Update the Firmware .......................................................................................................... 38
Chapter 5: Troubleshooting ........................................................... 39
General Troubleshooting .................................................................................. 39
Motif Quality ..................................................................................................... 39
Transfer Sheet Issues ....................................................................................... 40
Tracking Problems ................................................................................................................ 40
Tangling Difculties .............................................................................................................. 40
Stone Placement Issues ................................................................................... 41
Poor Stone Quality .............................................................................................................. 41
C-Stick Difculties ............................................................................................................... 41
Sorter Bowl Problems ......................................................................................................... 41
Common Issues and Solutions ........................................................................ 44
Chapter 6: End Notes ............................................................................ 45
Getting Help ..................................................................................................... 45
Customer Service ............................................................................................. 46
SendYour Comments ...................................................................................... 46
The FCC WantsYou to Know... ........................................................................ 48
Canadian EMC Requirements ........................................................................ 48
Declaration of Conformity .............................................................................. 49
Glossary: Terms and Definitions .................................................. 51
Index: Guide to Content .................................................................... 53

6
Visual Reference Guide
The Ioline Figure 1. CrystalPress front view.
AB
I
G
M
CDF
N
H
K
A. Left End Cover
B. Left Pinch Wheel
C. Right Pinch Wheel
D. Carriage
E. Pinch Wheel Lever
(hidden)
F. Right End Cover
G. Keypad
H. Foot (x2)
I. Right Sorter Bowl
(Sorter #1)
J. Drive Shaft (x2)
K. Transfer Sheet
L. Left Sorter Bowl
(Sorter #2)
M. Platen
N. Traverse
KEY
L
J
J
H
E

Safety &
Specifications
Cautions and Guidelines
The Ioline CrystalPress™ machine has many fast moving compo-
nents. Please read and follow these safety guidelines before begin-
ning operation of the machine:
nThe Ioline CrystalPress Motif Maker is designed to use high
quality Rhinestones and crystals like those from Preciosa and
Swarovski ONLY. Using any other type or make of stones may
cause one or all of the following to occur:
a) Misplaced stones
b) Upside-down stones
c) Jammed sort wheel
d) Dropped stones
e) Low throughput due to many empty sort wheel slots
f) Stones ejected from the bowl
nDo not try to repair the machine without factory authoriza-
tion. Only qualied personnel should attempt any disassembly
or access to internal components. If external mechanical adjust-
ments are necessary, turn off the machine and disconnect it
from all power sources (both the computer and the wall outlet).
nBe careful with hair, jewelry, or loose clothing near the ma-
chine. They can become caught in the moving mechanical parts.
nNever attempt to move the Carriage by hand when the power is
on. The Carriage is moved automatically by the software.
nKeep hands away from the Carriage when the machine is in
Operation.The Carriage will automatically move to touch the left
end then back to the right end when the power is turned on.
nKeep ngers away from the Drive Shaft when the machine is in
Operation. Serious injury could result.
nKeep the face and hands away from the Sorter Bowls during
Operation to avoid injury from moving parts.
nBe careful when moving or lifting the machine. Moving the
CrystalPress machine requires at least 2 people. Hold the bot-
tom surfaces of the End Covers to lift or move the machine.
nKeep the CrystalPress away from direct sunlight while in use.
Many sensors use light and can get ‘blinded’ by intense sun.

8Ioline CrystalPress User Guide
Safety Labels
The following labels are used to identify potential hazards on the
equipment.
Shock Hazard
Dangerous voltages are located near this
label. Beware of an electrical shock haz-
ard during use and disassembly.
Crush Hazard
Machinery near this label may crush
body parts. Beware of the mechanism.
Side Crush Hazard
Machinery near this label may crush
body parts with a sideways force. Beware
of moving parts.
Earth Ground
An electrical connection near this label
provides an earth ground circuit.
See the maintenance section for information on proper procedures
for keeping safety mechanisms in working order.
Specications and Environment
System specications and environment requirements for the Ioline
CrystalPress are listed below:
Ioline Part Number 109770
Height 310 mm (12 in.)
Width 1120 mm (44 in.)
Depth 180 mm (7 in.)
Installed Weight 21 Kg (45 lbs.)
Motif Design Area 343 x 318 mm (13.5 x 12.5 in)
Crystal Sizes 6ss, 10ss 12ss, 16ss, 20ss, and 30ss
I/O USB or RS-232 Serial
Data Type HPGL 7475 or DXF
Input Voltage 85 - 264 VAC, single phase
Input Current 2.5 A maximum
Input Frequency 50-60 Hz
Short Circuit Protection Protection on all outputs at
110-145% peak.
Operating Temperature 0° - 50°C (32° - 122° F)
Humidity Non-condensing

Overview
Chapter 1
Getting Started
Thank you for purchasing the Ioline CrystalPress!
This manual is designed to work in conjunction with the Crystal-
Press Quick Start Guide* to help you unpack, setup, and operate your
CrystalPress machine with CrystalStudio software. Information
about using the CrystalStudio software is provided in the electronic
CrystalStudio User Guide* included on the CD-ROM and installed
during setup. The following components are needed to create motifs
with the CrystalPress system:
nA CrystalPress machine assembled according to the directions
outlined in the CrystalPress Quick Start Guide.
nA computer system that is properly installed and has a func-
tioning USB or serial port.
nDesign software for creating motif outlines loaded onto the com-
puter according to the installation instructions supplied with the
product.
nTransfer Sheet(s) specically designed for use with the Crystal-
Press.
nCrystals or Rhinestones that are certied to work with the
Ioline CrystalPress and in sufcient numbers to properly ll
the Sorter Bowl as described in the Operation chapter.
nA working installation of the CrystalStudio™ software.
In order to create designs on the
CrystalPress you must output
les from your design software
in HPGL 7475 PLT or DXF
formats then import them into
the CrystalStudio software in-
cluded with the machine. See the
CrystalStudio User Guide for more
information.
Note
i
* Adobe Acrobat Reader™ is required to view all electronic
manuals provided by Ioline. This software is included as part
of the installation process or available online at http://get.
adobe.com/reader/.
Software included with the Ioline
CrystalPress is only tested with
x32 and x64 versions of Win-
dows®XP,Vista, and Win7
operating systems. Contact Ioline
customer service if you need
assistance with software compat-
ibility.
Note
i

10 Ioline CrystalPress User Guide
How the CrystalPress Works
The CrystalPress machine creates a motif image through synchro-
nized Transfer Sheet and Carriage motion. Design les created in
programs like CorelDraw™ are imported into the CrystalStudio
software from a local computer or le server. Crystals or Rhinestones
are applied to the design in CrystalStudio then motif data are sent to
the CrystalPress via a USB or serial connection.
When the machine receives data, the electronic logic system trans-
lates the instructions into X-Axis (Transfer Sheet) and Y-Axis (Car-
riage) motion and uses digital feedback to ensure accuracy.
Crystals are transferred from Sorter Bowls with the C-Stick. The ma-
chine compares the Sorter Wheel stone size with Layer assignments in
CrystalStudio( error displayed on mismatch). This user must load
the CrystalPress Sorter Bowls with the correct stones.
LEFT EDGE OF PLOT
LOWER EDGE OF PLOT
Y
X
Origin at right side of machine
and lower left in design le
Right side of
CrystalPress
Coordinates
In this manual the right and left side refers to the right and left side
of the front of the machine. Design software may refer to the Origin
as “lower left” because it is the lower left corner of a image when
viewed on screen. The plot is rotated 90 degrees counter clockwise
in the machine as shown in Figure 3 therefore the lower left corner
of the plot is physically on the right side of the machine. This will
not affect how the machine is used but you might notice this rotation
when importing images into the CrystalStudio.
Work ow and data types for making a motif.Figure 2.
Design
File
Crystal-
Studio
Crystal-
Press
Finished
Motif
Crystal
Placement
Motif
Data
PLT or
DXF
Left side of
CrystalPress
The X and Y axes and origin (top view).Figure 3.
CrystalStudio checks that the
stone sizes assigned to design
Layers match the Sort Wheels in
the CrystalPress. It is up to the
user to assure that the proper
size stones are loaded into the
Sorter Bowls.
Note
i

Installation Overview
Unpack the Machine
Carefully remove the machine from the box and place it on a at,
stable surface. This procedure requires two people. Check the
packing list to ensure that all of the accessories are present. See the
CrystalPress Quick Start Guide for more information. Save all packing
materials and the box. New boxes are expensive!
Attach the Feet
Attach the feet to the bottom of the end covers on both sides using
the hardware included in the Accessory Kit and directions outlined in
the CrystalPress Quick Start Guide.
Install CrystalStudio and Manuals
Insert the CD-ROM into the Microsoft Windows XP, Vista or Win7
based computer. Installation should begin automatically. If it does
not, browse the les on the CD-ROM and double left click on iosetup.
exe. Follow the on screen directions to complete software installation.
Ioline recommends that electronic user manuals are also installed as
well as the Adobe Acrobat Reader™ required to view them. See the
CrystalPress Quick Start Guide for step-by-step directions. For detailed
information about using the CrystalStudio software, please read the
electronic CrystalStudio User Guide on the CD-ROM or installed on
the hard disk.
Install the CrystalStudio Hardlock Key
Insert the USB security hardlock key into an available USB port.
Windows should recognize the key and automatically install the
drivers. Windows displays a message when the process is complete.
The Installation chapter is an overview of setup procedures for the
Ioline CrystalPress. The complete setup procedure is described in
detail in the printed CrystalPress Quick Start Guide provided
in the Accessory Kit and in electronic form on the CD-ROM. The
electronic manual is also available from the Program menu in the
Ioline folder if that option was selected during installation.
Installation
Chapter 2
The Figure 4. CrystalStudio hardlock key.
Adobe Acrobat Reader® is
required to view all electronic
manuals provided by Ioline. This
software is included as part of the
installation process or available
online at http://get.adobe.com/
reader/.
Note
i
Do not connect the hardlock key
to a USB hub. This combination is
unreliable.
Note
i
When you plug the hardlock key
into a USB port you should see a
red light turn on inside the body
of the hardlock. If you do not see
this light contact Ioline Tech Sup-
port for assistance.
Hint
Do not install the CrystalPress
where direct sunlight falls on the
platen or Sorter Bowls. This will
blind the sensors that check for
proper operation and can give
false errors.
Hint

12 Ioline CrystalPress User Guide
Install the Sort Wheel(s)
Install the sort wheels in the Sorter Bowls if they do not come pre-
installed. This process is outlined in the CrystalPress Quick Start Guide
and also in the Operation chapter. Some machine congurations
require more than one sort wheel.
Assemble and Install the C-StickTool
Follow the directions in the CrystalPress Quick Start Guide and or in
the Operation chapter to assemble and install the C-Stick tool in the
Carriage.
Insert a Transfer Sheet
Follow the directions in the CrystalPress Quick Start Guide and or
in the Operation chapter to insert a Transfer Sheet between the Pinch
Wheels and the Drive Shaft. Make sure to lower the Pinch Wheel Lever
to lock the sheet in place before proceeding.
Connect the Power Cord
Find the power switch on the bottom of the back of the right End
Cover. Make sure the switch is in the OFF ‘O’ position. Connect the
power cord to the machine and then to a power outlet.
Connect the Machine to the Computer
With machine power off, connect the CrystalPress to your computer
with the provided USB cable. Before powering on the machine, make
sure the software is installed so that the correct drivers are available.
See the Operation chapter if a serial port connection is required.
Power On
With the computer already powered on, turn the CrystalPress power
switch to ON ‘I’. The Carriage will initialize itself by moving right un-
til it touches the right end plate then moving left until it touches the
left end plate. It will travel back to the right end plate and stop, then
the sort wheels will turn then stop when initialization is complete.
The CrystalPress machine is ready to use as soon as the green Status
light on the Keypad is visible.
Start CrystalStudio
With the Status light showing green, start the CrystalStudio soft-
ware. It will automatically connect to the CrystalPress if the setup
process was successful.
Ioline recommends using
a surge protector power
strip for both the machine
and the computer.
Caution
Keep hands and loose
clothing away from all
moving parts of the
machine.
Caution
The Figure 5. C-Stick pick-and-place tool.
Continue to the Operation chapter for details on using the
CrystalPress and making a motif.
The CrystalPress will al-
ways perform the initialization
sequence at power ON. The ini-
tialization sequence will not start
unless the Wiper Arm Clamps are
completely locked closed.
Note
i

Keypad Controls
The Keypad provides access to the main functions of the machine.
The Figure 6. CrystalPress Keypad.
Print/Pause
The Print/Pause key switches the machine between printing (online)
and paused (ofine). If the Print/Pause key is pressed during print-
ing, the Status light turns red and the machine will stop. The Arrow
and Reset keys are active when in Pause mode. When the Print/
Pause key is pressed again, the machine enters Print mode, the Status
light turns green and printing resumes exactly where it stopped,
even if the Transfer Sheet was moved while paused.
PRINT mode Status = Green Arrow keys inoperable, ma-
chine online (ready to receive
instructions).
PAUSE mode Status = Red Arrow keys operable,
machine ofine (not ready to
receive instructions).
Chapter 3
Operation
Print/PauseFigure 7. Key
The Operation chapter describes all processes and procedures
related to use of the CrystalPress equipment for making motifs. A
number of hints and suggestions for the motif transfer process are
also included to help the user t the CrystalPress and CrystalStu-
dio software into their business.

14 Ioline CrystalPress User Guide
Arrow Keys
Pressing the Arrow keys moves the Drive Shaft (X-Axis). When a
Transfer Sheet is installed, the Arrow keys move it in and out of the
machine. The Arrow keys only work when the machine is paused
with a red Status light (see Print/Pause above).
Use the Arrow keys to position where the bottom edge of the motif
will start. The White Pounce Strip shows where printing begins. See
Figure 7 below. Position at least 1/4 inch of the Transfer Sheet past the
White Pounce Strip to avoid rough edges tangling the C-Stick.
Reset
Pressing the Reset key will stop printing, clear the memory includ-
ing the motif that the machine is currently making, and turn the
Status light green. It also makes a new zero point so that any part of
the Transfer Sheet that is beyond the White Pounce Strip is not used.
Use this key to clear a design that was accidentally sent to the Crys-
talPress and to choose a position where new motifs will start print-
ing. Make sure that all motifs that are already on the Transfer Sheet
are PAST the White Pounce Strip.
The Reset key works even if the machine is printing so be careful
when pressing it. Press the Print/Pause key to change to Pause (red
Status light) mode and use the Arrow keys if it is necessary to re-
position the starting point after the Reset key is pressed.
Status
The Status light indicates if the CrystalPress ready to print (online)
or paused (ofine). Press the Print/Pause key to change modes. A
red or green blinking Status light might also indicate an error. See the
Troubleshooting chapter for more information.
Status = Green PRINT mode Arrow keys inoperable, ma-
chine online (ready to receive
instructions).
Status = Red PAUSE mode Arrow keys operable, ma-
chine ofine (not ready to
receive instructions).
New motif starts
above here...
Front edge of Transfer Sheet
White pounce strip
ArrowFigure 8. Keys
PositionFigure 9. Transfer Sheet with Arrow keys.
ResetFigure 10. Key
Status Indicator LightFigure 11.

15
Operation
Install the Sorter Wheel
Rhinestones and crystals are prepared for delivery to the Transfer
Sheet by the Sorter Bowl(s). Each size of crystal (6ss to 30ss) requires
a separate Sorter Wheel that has alignment pits designed to t the
element. In some cases, different brands also require special Sorter
Wheels. The customer service specialists at Ioline will assist custom-
ers with choosing the correct Sorter Wheels for brands and sizes of
supported crystals. Sizes are listed in the Optional Equipment section
later in this chapter.
Turn ON machine power then use the following steps to install a
Sorter Wheel in the Sorter Bowl. Removing a Sorter Wheel is covered
later in the Operation chapter.
Step 1: Unlock the Wiper Arm
Rotate the Wiper Arm Clamp clockwise to unlock the wiper assembly.
Step 2: Rotate the Wiper Arm Up
Rotate the Wiper Arm assembly all the way up away from the Sorter
Bowl.
Unlock theFigure 12. Wiper Arm.
RotateFigure 13. Wiper Arm.
It is recommended that Sort
Wheels are installed with machine
power turned ON because the
locating pin is held in place when
the motor has power. It is pos-
sible to install the wheel with
power off but it will likely take
longer.
Note
i

16 Ioline CrystalPress User Guide
Step 3: Insert Sorter Wheel
Slide the Sorter Wheel onto the shaft in the Sorter Bowl. Turn the
wheel until it drops into position.
The edge of the wheel will sit ush against the Sorter Bowl with no
visible gaps when properly seated.
InsertFigure 14. Sorter Wheel.
Sorter Wheel not
seated on shaft
or large stone(s)
under wheel.
Sorter Wheel not
seated. Check
for small stone(s)
under wheel.
Sorter Wheel
seated properly.
Check for proper seating of the Figure 15. Sorter Wheel.
Make sure that all Rhinestones
are cleared from the Sorter Bowl
before inserting a wheel. It is
possible to leave them behind in
the sorter (especially the smaller
sizes) when a wheel is removed.
They can get lodged under the
wheel and keep it from working
properly. See the Troubleshooting
chapter for more information.
Hint

17
Operation
Step 4: Secure the Sorter Wheel
Insert the Thumbscrew through the top of the Sorter Wheel and into
the threaded hole in the sorter mechanism shaft. Tighten the Thumb-
screw only until snug. Do not over tighten.
Tighten the Figure 16. Sorter Wheel thumbscrew.
Rotate theFigure 17. Wiper Arm into place then lock it down.
Step 5: Lock the Wiper Arm
Rotate the Wiper Arm down into operating position. Turn the Wiper
Arm Clamp counter-clockwise until it stops to lock the Wiper Arm in
place.
The CrystalPress will not oper-
ate unless the Wiper Arm Clamp
is fully rotated into position.
The Sorter Bowl light will blink
and the Carriage will not move if
the Wiper Arm is not completely
locked in place with the Wiper
Arm Clamp.
Note
i

18 Ioline CrystalPress User Guide
Assemble and Install the C-Stick
The Carriage moves Rhinestones and crystals from the sorters to the
Transfer Sheet with the C-Stick tool. It is important to keep the CP-I
C-Stick Tip clean and working properly to ensure the fastest through-
put and trouble free operation of the CrystalPress. See the Mainte-
nance chapter for more information on proper care of the C-Stick tool.
The Troubleshooting chapter has hints for identifying and resolving
issues related to the C-Stick.
Turn off power then use the following steps to install the C-Stick into
the Carriage.
Step 2: Insert the C-Stick in the Carriage Jaw
Loosen the Carriage Thumbscrew by turning it counter-clockwise. Ro-
tate the clamp out of the way then insert the C-Stick into the Carriage
as shown. Ensure the ange on the tool slips into the slot in the jaw.
Install theFigure 18. C-Stick Tip onto the C-Stick Body.
Step 1: Install C-Stick Tip on the C-Stick Body
Remove a C-Stick Tip and the C-Stick Body from the protective bags.
Install the tip on the body by rotating counter clockwise as shown.
Do not overtighten the tip as it
will make later removal difcult.
Note
i
C-Stick Body
C-Stick Tip
Insert theFigure 19. C-Stick in the Carriage.
Carriage
Thumbscrew
Clamp
C-Stick
(CP-II shown)
Slot in Jaw
Flange

19
Operation
Step 3:Tighten the Clamp
Rotate the Clamp clockwise and tighten the Carriage Thumbscrew until
the C-Stick is snug. Excess force is NOT required. Do not overtighten.
Step 4: Insert the Cable
Loosen the Socket Nut at the top left hand corner of the Carriage cover
by rotating counter-clockwise. Pinch the cable end about 1 cm below
the tip then insert the end into the socket. Push the cable into the
socket until it stops. Lightly tighten the Socket Nut clockwise.
Insert theFigure 22. C-Stick cable into the socket.
Step 5:Attach Pump Hose to Tool
CP-II Only: Press the loose end of the vacuum hose fully onto the
tool body barb until it stops.
Tighten the Figure 20. Carriage clamp thumbscrew.
Attach pump hose to tool (CP-Figure 23. II only).
Clamp
Carriage
Thumbscrew
Loosen theFigure 21. Socket Nut (CP-II pump removed for clarity).
Socket Nut

20 Ioline CrystalPress User Guide
Load a Transfer Sheet
The Transfer Sheet holds Rhinestones and crystals in place as the C-
Stick transfers them from the Sorter Bowls. The heat-activated adhe-
sive side of the stones faces up after placement so that it contacts the
garment when inserted into a heat press. For this reason, the motif
image looks backwards on the Transfer Sheet until it is ipped over
for use.
Use the following steps to load a Transfer Sheet in the CrystalPress.
Step 1: Find the Pinch Wheel Lever
Locate the Pinch Wheel Lever on the back of the CrystalPress. It is
behind the machine, close to the right End Cover. The diagram shows
the position of the lever when the Pinch Wheels are locked down.
Pinch Wheel Lever
Pinch Wheels
‘Down’
The Figure 24. Pinch Wheel Lever when wheels are locked down.
Step 2: Raise the Pinch Wheels
Push the lever away from the machine to raise the Pinch Wheels.
The Figure 25. Pinch Wheel Lever when wheels are locked up.
Pinch Wheels
‘Up’