Ioline CrystalPress User manual

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14140 NE 200th St.
Woodinville, WA 98072 USA
1.425.398.8282
www.ioline.com
1
Sorter Bowl Replacement
CrystalPress
P/N: 110629 R1
Unplug the power and data cable
and make sure all stones and trans-
fer sheets are removed from the
machine.
2Make sure the pinch wheel lever
is in the up position (the wheels
should be down pressing on the
driveshaft) and rotate the machine
so it’s resting on its back as shown.
3Remove the 7 bottom cover screws
and remove the bottom cover.
Bottom Cover Screws
(7)
Preparing to Disassemble
4Locate the 3 nuts holding the bowl
in the machine and remove them.
NOTE: Early models of the Crystal-
Press Sorter Bowl do not have nuts
holding the bottom of the assembly.
If your machine does not look like
the picture, please contact Ioline
Customer Service (see the end of
this procedure).
Sorter Nuts (3)

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14140 NE 200th St.
Woodinville, WA 98072 USA
1.425.398.8282
www.ioline.com
5Flip the machine back up to a nor-
mal operating position as shown.
CAUTION: Make sure not to touch
the electronics inside the bottom of
the machine while the cover is o.
6Remove the center nut from the
front of the bowl assembly.
Center Nut
Removing the bowl assembly
Bowl Assembly

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14140 NE 200th St.
Woodinville, WA 98072 USA
1.425.398.8282
www.ioline.com
Slide the bowl forward until the
center stud clears the front plate
on the front of the bowl.
Carefully remove the bowl assem-
bly from the machine. Lift up on
the bowl assembly until the bottom
studs clear the machine. Then pull
out slowly as far as the wires will
allow.
Bowl Center Stud
Unplug the two wires shown from
the bowl circuit board. Unplug both encoder
and power wires from
bowl circuit board.
Encoder Power
The bowl wiring should come out
smoothly with the bowl. If there is
resistance from the wires don’t pull
on them as this might damage other
components of the machine.
NOTE: The wiring is bundled with
cable ties. They can get caught on
the opening in the base bracket as
the wiring is pulled out. Wiggling
the wires while pulling avoids this.
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3
4

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14140 NE 200th St.
Woodinville, WA 98072 USA
1.425.398.8282
www.ioline.com
1
Installing the bowl
Peel the backing from the strips of
4” tape (Included) and place them
in the bowl bracket as shown. If the
tape is already installed and in good
condition, this step is not necessary.
Remove the 2 Phillips screws from
the front of the old bowl and in-
stall them into the new bowl. Don’t
screw them all the way in, leave
them as far out as possible for now.
Tape
Locate the 3 bowl stud slots in the
bowl plate on the machine and on
the bottom of the bowl assembly.
NOTE: Make sure three plastic
washers included with the assembly
are in place on each of the align-
ment studs on the bottom of the
bowl.
Bowl stud slots (3)
Plug in the two wires shown to the
bowl circuit board. Make sure the
connectors are lined up properly
with the circuit board connector.
Plug in both wires to the
bowl circuit board.
Encoder Power
Installing Bracket Tape
2
3
4
Bowl studs (3)

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14140 NE 200th St.
Woodinville, WA 98072 USA
1.425.398.8282
www.ioline.com
Compress the foam around the
sorter bowl opening in the platen
then lower the sorter bowl down so
that the 3 studs t into the 3 slots
on the machine.
NOTE: Make sure the front stud
clears the tab on the front of the
bowl bracket.
Bowl Foam
Install the front bowl nut to hold
the bowl in place but don’t tighten
the nut. You will tighten the nut
later during the alignment process.
Front Center Nut
Once the bowl is sitting in the slots,
slide it back until the stud goes
through the hole in the front of the
bowl plate.
Once the bowl is in place, tuck the
foam into the gap between the bowl
and the body to make sure it is not
sticking up too high.
Bowl Center Stud
8Flip the machine on its back and
install the 3 nuts that hold the bowl
in the machine.
NOTE: If a torque wrench is available,
tighten the 3x nuts to 3 in-lbs. Other-
wise tighten the nuts until they stop
turning easily (no looseness in the bowl
assy), then loosen them 1/6th of a turn
so that the bowl will slide easily in the
base bracket.
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14140 NE 200th St.
Woodinville, WA 98072 USA
1.425.398.8282
www.ioline.com
The nuts are correctly tightened
when the bowl slides in and out
with light resistance without allow-
ing the bowl to be lifted up. Test
this when the machine is rotated
back to normal operating position in
the next step. Check tightness care-
fully before further assembly.
The bowl should slide up and down
smoothly before returning the machine
to normal operating position.
If the bowls rotate normally during power on then power o the machine and disconnect the
power cable to install the bottom cover by reversing steps 1-3 in the earlier section Preparing to
Disassemble. Consult the Bowl Alignment Procedure to align the bowls with the C-stick and com-
plete the installation.
Ioline Corporation is committed to providing quality service and support to our customers. If you
need assistance with an Ioline product, please contact us:
Ioline Customer Support Department
Monday through Friday
7:00 A.M. - 5:00 P.M. U.S. Pacic Time
Voice: 1.425.398.8282
Fax: [phone]
[email protected]
www.ioline.com
Customer Support
10 Flip the machine back to its normal
operating position and reconnect
the power cable.
Install wheels in the new bowl and
power on the CrystalPress to make
sure the new bowl rotates as it
should. If it doesn’t rotate after
power on there is a problem with
the connection to the logic board.
Check connections and test again.
Contact Ioline Customer Support for
additional help.
There should be no play
at all when lifting up
on the bowl (when the
machine is rotated back
to a normal operating
position)
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