Ioline FJ Printer User manual

Service Manual Appendix
Ioline
FJ Printer™
(Multi print head models)

Ioline FJ Printer™
(Multi print head models)
Part Numbers: (Print) 109340 Rev. 0 • (File) 109339 Rev. 0

Service Manual Appendix
Ioline FJ Printer™
(Multi print head models)

5
Visual Reference Guide
A. Left End Cover
B. Pinchwheel lever
C. Right End Cover
D. Take-up Motor
E. Stand Leveling Foot
F. Feed Roll
G. Take-up Shaft
H. Feed Shaft
I. Dancer Bar
J. Stand
KEY
Figure 1.The Ioline FJ Printer (2-head shown) Front View.
E
A
C
F
H
J
D
G
I
B

Overview

Overview
Differences between single and
multi-head FJ Printer models
While there are a few design differences between the one-head FJ
Printer and its mult-head siblings, most operating and maintenance
procedures remain the same—with the exception of cartridge align-
ment.
Design changes on multi-head models
nThe carriage holds multiple inkjet cartridges (Figure 2).
nThe Service Station cleans multiple print heads (Figure 3).
nThe power supply and Y-motor are larger.
Figure 2. The multii-head FJ Printer can hold up to 3 inkjet cartridges.

8Ioline FJ Printer & StudioJet Service Manual
Cartridge calibration
The Cartridge Calibration window is located in the Control Center
and can be accessed in the Tools menu. Step-by-step instructions on
the calibration process are provided in the FJ Printer & StudioJet
User Guide.
The examples below show different results and settings of the car-
tridge calibration window. If the FJ Printer is printing poorly, check
some of the examples here for a possible x.
Cartridge #1
Cartridge #2
Frame gap:
Figure 4. When calibrating, set a deliberate frame gap to help you see how the heads
line up.
Figure 3. The service tray on the multi-head FJ Printer.

9
Multi Print Head Models Appendix
Figure 5. The Cartridge
Calibration window in the
Control Center.
Figure 6. The Cartridge Alignment dia-
log box.
Start with a frame gap of -30, and
all cartridges set to zero so you
can see a separation between the
heads. This will make it easier to
line the heads up with each other.
Note
i
Calibration overview
Cartridge Calibration: Aligns the ink cartridges with each other.
On 1-head machines, cartridge calibration is
not neccessary.
Motion Adjustment: Aligns (side to side) each pass of the car-
riage with the next pass.
Frame Gap: Aligns (from top to bottom) each pass of the
carriage.
Cartridge alignment
Cartridge alignment will align the ink cartridges with each other.
This adjustment is only good for 2 or more heads. A one-head FJ
Printer does not need ink cartridge alignment.

10 Ioline FJ Printer & StudioJet Service Manual
Figure 4 shows a plot from a two head machine with a frame gap of -
30 and all cartridges set to zero in the Cartridge Alignment window.
As you can see, the heads don’t quite line up with each other.
Adjusting the cartridge alignment value
To align the cartridges on a two-head FJ Printer, run the plot le
70x8.plt for 72-in wide paper, or 40x8.plt for 63-in wide paper.
Compare the plot to Figures 7 & 8. Adjust the alignment values for
the second cartridge, as indicated, in the Calibration Alignment
window to bring the two lines into alignment.
It is not necessary to adjust cartridge #1.
Figure 7. Increase the alignment value
for cartridge #2 to improve line quality.
Figure 8. Decrease the alignment value
for cartridge #2 to improve line quality.

11
Multi Print Head Models Appendix
FJ Printer (multi print head)
Chassis BOM
(Bill of Materials—109322)
SEQ
Part
Number Description QTY
1 109313 PLATEN, FJ06, ROHS 1
2 106756 TRAVERSE, I/S 600/28, ROHS 1
3 106858 DUST COVER, I/S-600/28, ROHS 1
4 108886 SHAFT, SQUARE, CAM, 15.0 LG, ROHS 1
5 108764 DRIVE SHAFT ASSY, FJ8 1
6 108769 PWHEEL ASSY, DOUBLE WHEEL, 12LB, ROHS 4
8 108718 KEYPAD ASSY, FJ8, ROHS 1
9 109281 REAR PANEL ASSY, FJ06, ROHS 1
10 109306 Y BELT ASSY, GT 2MM, FJ06, ROHS 1
11 109280 Y-TRANS ASSY GT, BIG MOTOR, ROHS 1
13 106684 LEVER ASSY, PINCHWHEEL, ROHS 1
14 108901 TENSIONER,ASSY, FLANGED BEAR, ROHS 1
15 109178 FAN ASSY, 24-48 V,W/CONN, ROHS 2
17 108794 PLATE, END, RIGHT, FJ8, ROHS 1
18 108795 PLATE, END, LEFT, 600FJ, ROHS 1
21 108921 BRACKET, POWER SUPPLY, 175W, ROHS 1
25 106231 PLATE, CAP, RIGHT, P600, ROHS 1
26 106232 PLATE, CAP, LEFT, SUMMIT 97, ROHS 1
34 108928 POWER SUPPLY, 30V, 175W, CAL, ROHS 1
36 106816 MOTOR, SERVO, 24V, ROHS 1
39 109284 CABLE ASSY,TU & PWR, FJ06, ROHS 1
41 107861 CABLE ASSY, FAN, SHORT, IJ02, ROHS 1
42 108757 BELT, GT 2MM, 105T, 6MM W, ROHS 1
43 108756 PULLEY, GT 2MM, 20T, 6MM W,4MM,ROHS 1
46 106649 LABEL, DRIVE AREA, ROHS 4
47 100705 PAD, PEN CAP, 1/4 DIA, ROHS 5
48 106652 RIVET, PLASTIC,.2 GR X .169OD, ROHS 8
49 106695 FERRITE, SPLIT, 100MHZ, .74IDX1.6L, ROHS 1
52 107849 CAP,VINYL, .437”D X 1.5”L, ROHS 2
54 106241 WSHR,#8-32,.190ID,.416OD,.080THK,ROHS 2
58 104180 SCREW,#8,.50 LG,SLF TAP,PHP,SE ROHS 20
59 100026 SCREW #6-32, .5 LG, PHP, SEMS, ROHS 3
61 104590 SCREW #8, .50 LG, ST, FHP, ROHS 10
63 102726 SETSCREW #10-32, .75 LG, STEEL,ROHS 6
64 104013 NUT, #8-32, KEP, ROHS 13
66 100279 CONN, CABLE CLIP, 1 IN, ROHS 13
67 103026 CONN, CABLE CLIP, .18 DIA, ROHS 3

12 Ioline FJ Printer & StudioJet Service Manual
FJ Printer (multi print head)
Chassis BOM
(Cont.’d—109322)
SEQ
Part
Number Description QTY
68 103027 TYRAP, .1 IN X 5 3/4 LG, ROHS 15
69 104726 GROMMET STRIP, CONTINUOUS 7/64, ROHS 6
74 106786 TAPE, DOUBLE COATED, .25 WIDE, ROHS 81
75 106686 STRIP, CUTTING, SC98, ROHS 81
76 102281 SCREW #10-32, 1.0 LG, PHP, ROHS 1
77 106951 SPRING,TORSN, .53ID,.045 WIRE,ROHS 1
81 108857 TAKE-UP ASSY, RIGHT, FJ8, ROHS 1
82 107864 CABLE ASSY, DC POWER, 30V, ROHS 1
88 108930 TAPE, FOIL, 2 IN, ROHS 15
89 107044 LABEL,WARNING, SHOCK, SMALL, ROHS 2
90 107862 CABLE ASSY, FAN, LONG, IJ02, ROHS 1
92 104179 SCREW #10-32, .375 LG, PHP, SEMS, ROHS 2
93 109323 BRACKET, SPITTOON, FJ06, ROHS 1
96 109269 CABLE ASSY, PCB,TU, FJ8, ROHS 1
97 108839 BOTTOM COVER ASSY, RIGHT, FJ8, ROHS 1
98 108840 BOTTOM COVER ASSY, LEFT, FJ8, ROHS 1
99 100020 SCREW #6-32, .187 LG, PHP, ROHS 4
101 102219 LEVELER, 1.5 PAD, 3 IN ADJUST, ROHS 2
102 102220 NUT, #3/8-16, HEX, ROHS 2
107 108771 SPACER, DSHAFT, PL, 32.30LG, ROHS 2
108 108600 CABLE ASSY, PPR OUT, FJ8, ROHS 1
109 100046 SCREW #8-32, 1.25 LG, SHC, ROHS 1
111 109048 GROUND, 1M OHM,W/TERM, ROHS 1
112 104008 SCREW #8-32, .375 LG, PHP SEMS,ROHS 1
113 109285 CABLE ASSY, ENC, 5 PIN, ROHS 1

13
Multi Print Head Models Appendix
SEQ
Part
Number Description QTY
1 109322 CHASSIS, FJ06, ROHS 1
2 106174 CROSSMEMBER, 600/28, ROHS 2
5 108261 COVER, RIGHT,APPAREL, ROHS 1
6 105166 COVER, LEFT END, S88, ROHS 1
8 106264 SHAFT ASSY, FEED, 600, ROHS 1
9 106833 TAKE-UP SHAFT ASSY, I/S 28, ROHS 1
10 106244 DANCER BAR ASSY, FRONT P600, ROHS 1
12 108386 COVER,TAKE-UP APPAREL, ROHS 1
13 106284 BOX, SHIP, 600/28, ROHS 1
14 109004 PACKING LIST, FJ8, 2HD 1
15 109274-02 ACCY KIT, FJ8, 2HD 1
18 109275 LABEL, CARTON END, FJ06 2
19 103560 LABEL, SHIPPING CARTON, IOLINE, 20 2
20 108287 LABEL, CE, FJ Printer, ROHS 1
21 107114 LABEL, FRONT, LIGHT GRAY, ROHS 1
23 104926 STANDOFF, #8-32, 5.25 LG, ROHS 2
24 104725 STANDOFF, #8-32, 1.75 LG, ROHS 2
25 106241 WSHR,#8-32,.190ID,.416OD,.080THK,ROHS 8
26 101581 SCREW #8-32, .375 FHP, ROHS 6
30 106339 STRAIN RELIEF,PLASTIC,.30-.35ID ROHS 1
34 108727 LEG ASSY, RIGHT, FJ8, ROHS 1
35 108728 LEG ASSY, LEFT, FJ8, ROHS 1
37 108837 TAKE-UP ASSY, LEFT, FJ8, ROHS 1
38 100113 NUT, #1/4-20, HEX, NYLOC, ROHS 4
39 104008 SCREW #8-32, .375 LG, PHP SEMS,ROHS 4
41 108824 KIT, QUICK START, FJ8 1
42 108341 LABEL, CALIBRATION, FJ 1
43 109319-02 CARRIAGE ASSY, FJ06, 2 HEAD, ROHS 1
44 109282 CABLE ASSY, RBN, 2 HEAD, FJ06, ROHS 1
46 109359 PCB ASSY, MAIN, PROG, FJ06, ROHS 1
47 104180 SCREW,#8,.50 LG,SLF TAP,PHP,SE ROHS 3
48 103027 TYRAP, .1 IN X 5 3/4 LG, ROHS 5
49 108437 TAPE, FOAM, VHB, 5925, .025T, .625W, ROHS 9
50 108796 CHANNEL, RIBBON CABLE, 600FJ, ROHS 1
51 103740 TAPE, FOAM, .5 IN, .025 THICK, ROHS 2
FJ Printer (2-head)
Printer Packing List BOM
(Bill of Materials—109320-02)

14 Ioline FJ Printer & StudioJet Service Manual
SEQ
Part
Number Description QTY
1 109322 CHASSIS, FJ06, ROHS 1
2 106174 CROSSMEMBER, 600/28, ROHS 2
5 108261 COVER, RIGHT, APPAREL, ROHS 1
6 105166 COVER, LEFT END, S88, ROHS 1
8 106264 SHAFT ASSY, FEED, 600, ROHS 1
9 106833 TAKE-UP SHAFT ASSY, I/S 28, ROHS 1
10 106244 DANCER BAR ASSY, FRONT P600, ROHS 1
12 108386 COVER, TAKE-UP APPAREL, ROHS 1
13 106284 BOX, SHIP, 600/28, ROHS 1
14 109004 PACKING LIST, FJ8, 2HD 1
15 109274-03 ACCY KIT, FJ8, 3HD 1
18 109275 LABEL, CARTON END, FJ06 2
19 103560 LABEL, SHIPPING CARTON, IOLINE, 20 2
20 108287 LABEL, CE, FJ Printer, ROHS 1
21 107114 LABEL, FRONT, LIGHT GRAY, ROHS 1
23 104926 STANDOFF, #8-32, 5.25 LG, ROHS 2
24 104725 STANDOFF, #8-32, 1.75 LG, ROHS 2
25 106241 WSHR,#8-32,.190ID,.416OD,.080THK,ROHS 8
26 101581 SCREW #8-32, .375 FHP, ROHS 6
30 106339 STRAIN RELIEF,PLASTIC,.30-.35ID ROHS 1
34 108727 LEG ASSY, RIGHT, FJ8, ROHS 1
35 108728 LEG ASSY, LEFT, FJ8, ROHS 1
37 108837 TAKE-UP ASSY, LEFT, FJ8, ROHS 1
38 100113 NUT, #1/4-20, HEX, NYLOC, ROHS 4
39 104008 SCREW #8-32, .375 LG, PHP SEMS,ROHS 4
41 108824 KIT, QUICK START, FJ8 1
42 108341 LABEL, CALIBRATION, FJ 1
43 109319-03 CARRIAGE ASSY, FJ06, 3 HEAD, ROHS 1
44 109283 CABLE ASSY, RBN, 3H, FJ06, ROHS 1
46 109359 PCB ASSY, MAIN, PROG, FJ06, ROHS 1
47 104180 SCREW,#8,.50 LG,SLF TAP,PHP,SE ROHS 3
48 103027 TYRAP, .1 IN X 5 3/4 LG, ROHS 5
49 108437
TAPE, FOAM, VHB, 5925, .025T, .625W,
ROHS 9
50 108796 CHANNEL, RIBBON CABLE, 600FJ, ROHS 1
51 103740 TAPE, FOAM, .5 IN, .025 THICK, ROHS 2
FJ Printer (3-head)
Printer Packing List BOM
(Bill of Materials—109320-03)

15
Multi Print Head Models Appendix
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Ioline FJ Printer (Multi print head) (P/N: 109322
16 Ioline FJ Printer (Multi Print Head) Service Manual Appendix
Figure 9.Ioline FJ Printer multi print head chassis (exploded view A).
59 3X
63 6X
97
61 10X
15 2X
B
D
B
14
58
10 REF
58
4D
C C
43
42
58 2X
1
84 107 2X
58 2X
58 5X
10
18 SEE DETAIL F
2
36
58 5X
17 SEE DETAIL G
SEE DETAIL K
3
90
48 8X
75
74
101 2X
102 2X
89
98
5
46 4X, SEE DETAIL A
108
34
64X, SEE DETAIL J
13 77 SEE DETAIL E
52 2X
66
76
39
58 2X
21
99 4X
41
92 2X
93 SEE DETAIL H

Ioline FJ Printer (Multi print head) (P/N: 109322
Figure 10. Ioline FJ Printer multi print head chassis (exploded view A).
17
2REF
(Y-MOTOR ENCODER CABLE)
VIEW C-C
DETAIL F
13 REF
39 REF
(MOTOR POWER)
(KEYPAD) 8REF
42 REF
26
43 REF
64 2X
59 3X REF
18 REF
DETAIL E
77 REF
4REF
13 REF
46 REF
DETAIL A
10 REF
64 2X
DETAIL G
9
69
25
54 2X
47 2X
DETAIL J
81
DETAIL K
64 2X
47 3X
VIEW B-B
41 REF
(FAN CABLE)
90 REF
(FAN CABLE)
38 REF
(CARRIAGE CABLE)
108 REF
(PAPER OUT SENSOR)
66 10X
(PEN 1)
(POWER)
(Y MOTOR ENC)
(X MOTOR ENC)
(FAN CABLE)
(FAN CABLE)
9REF
(RS-232 CABLE)
39 REF
(MOTOR POWER CABLE)
8REF
(KEYPAD)
108 REF
(PAPER SENSOR)
96 REF
(LEG SENSOR CABLE)
82 REF
(POWER CABLE)
17 REF
9REF (RS-232 CABLE)
36 REF
113 REF
(TU/POWER)
47 3X, REF
11 REF
49
68 15X
96 REF 66 2X
SEE DETAIL E
STRIPE
39 REF
STRIPE
109
8
11
64 4X
111 REF
112
111
64
POWER SUPPLY WIRING
V1
COM
GRN
BLK
GRN/YEL
NEUTRAL
GND
LINE BLK
WHT
41 REF
90 REF
67
67
89
64 2X
39
DETAIL H
113
39 REF

Figure 11. Ioline FJ Printer (2-head) parts list.
18 Ioline FJ Printer (Multi Print Head) Service Manual Appendix
1REF
34
35
12
10
13
15
18 2X
19 2X
26 2X
30
1REF
37
38 2X
38 2X
41
12
DETAIL B
POWER
PRNT1 PRNT2 PRN3
44 REF
44 REF
STRIPE
STRIPE
43 REF
44 REF 20
47 3X
1REF
1REF
110X, REF
46
44
21
39 2X
5
49
44 REF
49
39 2X
SEE DETAIL A 43
50
1
23 2X
26 2X
25 4X
44 REF, SEE DETAIL B
6
44 REF
24 2X
26 2X
25 4X
DETAIL A
51 5X
43 REF
1REF 48 REF, 5X
STRIPE
1REF
22X 8
9
14
Ioline FJ Printer (2-head) (P/N: 109320-02

19
Ioline FJ Printer (Multi-print Head) Service Manual Appendix
Figure 12. Ioline FJ Printer (3-head) parts list.
Ioline FJ Printer (3-head) (P/N: 109320-03
1REF
1
22X
34
35
12
5
6
8
9
10
13
14
15
18 2X
19 2X
23 2X
26 2X
26 2X
25 4X
25 4X
26 2X
30
1REF
37
38 2X
39 2X
39 2X
38 2X
20
41
DETAIL A
DETAIL B
POWER
PRNT1 PRN3PRNT2
1REF
46
110X, REF
43
1REF
43 REF
48 REF, 5X
STRIPE
44 REF, SEE DETAIL B
1REF 44 REF STRIPE
44 REF
STRIPE
43 REF
21
SEE DETAIL A
44
24 2X
44 REF
47 3X
44 REF
1REF
50
51 5X
49
49
44 REF

20 Ioline FJ Printer & StudioJet Service Manual
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