Roland EGX-600 Operating and maintenance manual

SERVICE NOTES
Unauthorized copying or transferral, in whole or in part, of this manual is prohibited. Copyright © 2002 ROLAND DG CORPORATION
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EGX-600/400
5893-01
Second Edition
EGX-600/400‘02.Jul.
1 Structure & Spare Parts
1-1 ACCESSORIES ............................................................................ 1
1-2 FRAME & CONTROLLER ............................................................ 2
1-3 X AXIS .......................................................................................... 4
1-4 Y AXIS .......................................................................................... 6
1-5 Z AXIS .......................................................................................... 8
2 Electrical Section
2-1 WIRING MAP ............................................................................. 10
2-2 MAIN BOARD ASS’Y .................................................................. 11
2-3 PANEL BOARD ASS’Y ............................................................... 19
2-4 OTHER CIRCUIT BOARS .......................................................... 26
3 Replacement of Main Parts
3-1 SPINDLE MOTOR_REPLACEMENT ......................................... 34
3-2 X AXIS MOTOR_REPLACEMENT ............................................. 37
3-3 Y AXIS MOTOR_REPLACEMENT ............................................. 41
3-4 Z AXIS MOTOR_ REPLACEMENT ............................................ 45
3-5 X AXIS LM GUIDE_REPLACEMENT.......................................... 50
3-6 Y AXIS LM GUIDE_REPLACEMENT.......................................... 54
3-7 X BELT_REPLACEMENT .......................................................... 59
3-8 Y BELT_REPLACEMENT .......................................................... 64
4 Adjustment
4-1 Special Tools ............................................................................. 68
4-2 SERVICE MODE ........................................................................ 69
4-3 HOW TO UPGRADE FIRMWARE ............................................. 72
4-4 X BELT TENSION ADJUSTMENT ............................................. 75
4-5 Y BELTTENSION ADJUSTMENT .............................................. 77
4-6 RIGHT ANGLED ADJUSTMENT OF X RAIL ............................. 79
4-7 CALIBRATION............................................................................ 80
4-8 X AXIS LOAD CHECK................................................................ 83
4-9 Y AXIS LOAD CHECK................................................................ 84
4-10 Z AXIS LOAD CHECK............................................................... 85
5 Supplemental Information
5-1 OPERATIONAL SEQUENCE ..................................................... 86
5-2 SENSOR MAP ............................................................................ 88
6 Troubleshooting
6-1 POOR ENGRAVING RESULT ................................................... 89
6-2 NOISE ........................................................................................ 91
6-3 SPINDLE LOCK.......................................................................... 92
6-4 MOTOR ERROR (X, Y, Z Axis) .................................................. 93
7 Service Activities
7-1 INSTALLATION CHECK LIST .................................................... 94
7-2 MAINTENANCE CHECK LIST.................................................... 98
7-3 Specification ............................................................................... 99
Contents
Structure & Spare Parts
Electrical Section
Replacement of Main Parts
Adjustment
Supplemental Information
Troubleshooting
Service Activities
1
2
3
4
5
6
7

Revision
No. Date Description of Changes Approval Issued by
0 First Edition Inagaki Tamaki
1 Sect1. [Structure & Parts List] has been added. Inagaki Tamaki
Revision Record
2002.5.28
2002.7.11

To Ensure Safe Work
To Ensure Safe Work
About and Notices.
Used for instructions intended to alert the operator to the risk of death
or severe injury should the unit be used improperly.
Used for instructions intended to alert the operator to the risk of injury
or material damage should the unit be used improperly.
* material damage refers to damage or other adverse effects caused
with respect to the home and all its furnishings, as well to domestic
animals or pets.
About the Symbols
The symbol alerts the user to items that must never be carried out (are
forbidden). The specific thing that must not be done is indicated by the design
contained within the circle.
The symbol at left means not to touch.
The symbol alerts the user to things that must be carried out. The specific
thing that must be done is indicated by the design contained within the circle. The
symbol at left means the power-cord plug must be unplugged from the outlet.
The symbol alerts the user to important instructions or warnings. The specific
meaning of the symbol is determined by the design contained within the triangle.
The symbol at left means danger of electrocution.

1 Structure & Spare Parts
1
1
1 Structure & Spare Parts
1-1 ACCESSORY
JAPANESE ENGLISH
12
3
4
58
6
7
S1
10
9
11
12
13
14
16
17
18
19
20
21
accessory
PARTS LIST -Main Parts-
Parts No. Parts Name
1 23495124 AC CORD 3ASL/100 240VA 10A SAA
2 13499111 AC CORD H05VV-F 240VE 10A S
3 13499109 AC CORD SJT 117V 10A 3PVC
4 23495214 AC CORD VCTF 100V 7A 3P-S
5 23495125 AC-CORD H05VV 230V 10A S
6 13499209 ADAPTER PLUG (100V)
7 21815108 BOLT,T-SLOT EGX-600
8 13439801 CABLE-AC 3P CHINA 10A/250V S
9 13509781 CABLE-ASSY HCL-T5-1MP-BL 1M
10 12569515 HEXAGONAL WRENCH
11 21655242 HOLDER,COLLET 4.36 EGX-600
12 26015374 MANUAL,USE EN EGX-600
13 26015373 MANUAL,USE JP EGX-600
14 21575104 NUT,KNURLED RETAINER PNC-2300
15 22055278 PLATE,CLAMP PNC-2300
16 21515102 RING,DEPTHNOSE PNC-2300
17 21515101 RING,MICROMETER DIAL PNC-2300
18 12569304 SPANNER 17MM
19 21935130 TOOL,HEXAGON 3 ZN
20 11939106 TOOL,SPANNER 10
PARTS LIST -Supplemental Parts-
Parts No. Parts Name
S1 31099108 NUT,WING 2SYU M6 BC

2
1 Structure & Spare Parts
1
1-2 FRAME & CONTROLLER
2
S3
19
6
S2
21
S2
31
30
934
22
33
S7
16
S8
29
25
19
S7
8
10
S7 S7
18
S11
1
53
4
32
S10
27
S1
S1
S9
11
20
S1
12
S1
S4
S4
7
14
S1
S1
35
35
35
35
28
26
23
15
24
S7
S7
S7
13
S1
S6

1 Structure & Spare Parts
3
1
EGX-400
EGX-600
PARTS LIST -Main Parts-
Parts No. Parts Name
1 13429701 AC INLET SUP-J15G-E
2 22805450 ASS'Y,CONTROLER EGX-600
3 23505780 CABLE-ASSY GND EGX-600
4 23505776 CABLE-ASSY JUNBI1 EGX-600
5 23505777 CABLE-ASSY JUNBI5 EGX-600
6 22815146 CHASSIS,CONTROLLER EGX-600
22025642 COVER,CABLE GUIDE EGX-400 *
22025643 COVER,CABLE GUIDE EGX-600 *
22025641 COVER,CONTROL CHASSIS EGX-400 *
22025635 COVER,CONTROL CHASSIS EGX-600 *
9 22025625 COVER,CONTROLLER EGX-600
10 22025666 COVER,MAIN BOARD EGX-600
11 22025667 COVER,Y FRAME CORNER 2 EGX-600
12 22025664 COVER,Y FRAME CORNER EGX-600
22025650 COVER,Y FRAME L EGX-400 *
22025649 COVER,Y FRAME L EGX-600 *
22025662 COVER,Y FRAME R EGX-400 *
22025663 COVER,Y FRAME R EGX-600 *
22025658 COVER,Y-BASE FRONT EGX-400 (3/5) *
22025653 COVER,Y-BASE FRONT EGX-600 (3/5) *
22025659 COVER,Y-BASE L EGX-400 (4/5) *
22025654 COVER,Y-BASE L EGX-600(4/5) *
22025660 COVER,Y-BASE R EGX-400 (5/5) *
22025655 COVER,Y-BASE R EGX-600(5/5) *
19 12239406 CUSHION,TM-96-6
7589418000 EGX-400 FRAME-ASSY *
7589318000 EGX-600 FRAME-ASSY *
21 W589356020 EGX-600 JOG BOARD ASS'Y
22 22475110 KNOB,L MCG MDX-500
23 22535349 LABEL,CARD SLOT EGX-600 #LA425
24 22535352 LABEL,EMERGENCY EGX-600 #LA428
25 22535348 LABEL,INTERFACE EGX-600 #LA424
22535351 LABEL,LOGO EGX-400 #LA427 *
22535350 LABEL,LOGO EGX-600 #LA426 *
27 22535117 LABEL,POWER CM-500 NO.893
28 22535362 LABEL,RISK WARN EGX-600 #LA454
29 22535123 LABEL,STANDARD(131)No.910
30 W589356090 EGX-600 LCD BOARD ASS'Y
31 W589356030 EGX-600 PANEL BOARD ASS'Y
32 13129171 POWER-SW AJ8201B
33 21475137 SHEET,CONTROLLER EGX-600
34 22255217 SHIELD,JOG MDX-500
35 11879126 ABSORBER,C-30-RK-3225
15
18
26
7
8
13
14
20
16
PARTS LIST -Supplemental Parts-
Parts No. Parts Name
S1 31019115 SCREW,BINDING M3*4 BC
S2 31019709 SCREW,BINDING P-TIGHT 2.6*4 BC
S3 31019702 SCREW,BINDING P-TIGHT 3*6 BC
S4 31049111 SCREW,CAP M4*8 BC
S6 31329601 CLAMP,INSULOK T-18S
S7 31289105 CUPSCREW, M3*6 BC
S8 31279183 LABEL,CATION AIRGUN No.473
S9 31279116 LABEL,EARTH MARK-1 NO.E-580
S10 31279195 LABEL,NAME EXPRESSION No.450
S11 31079101 SCREW,OVAL M3*8 BC

4
1 Structure & Spare Parts
1
23
23
S4
14
S3
S4
S9
S9
S4
S4
41
S6
S6
25
S9
S5
S10
39
S8
43
21
5
30
40
40
S4
S4
10
10
19
38
S9
31
S13
18 1
29
S12
S12
S12
4
27
S1
36
S13
S2
S9
28
S12
S9
S7
S4
42
S4
33
32
S9
S4
3
S4
12
S4
S4
37
34
S10
S4
S12
10
19
S4
10
19
S10 S12
S10
35
S11
S11
15
24
9
S4
S4
6
2
11
S4
S9
20
7
17
S9
S4
16
8
22 13
S4
S4
S14
S4
26
1-3 X AXIS

1 Structure & Spare Parts
5
1
EGX-400
EGX-600
PARTS LIST -Main Parts-
Parts No. Parts Name
1 22805454 ASS'Y,HOLDER BEARING EGX-600
2 22355794 BASE,X-MOTOR EGX-600
3 22175815 BEARING F8-16ZZ
4 11929132 BELT,100S2M240UG
11929136 BELT,150S2M555LW-C *
11929134 BELT,150S2M755LW-C *
6 21985135 BRACKET,Y-CABLE EGX-600
23475182 CABLE-CARD 28P 1100L BB HIGH-V *
23475180 CABLE-CARD 28P 1300L BB HIGH-V *
23475181 CABLE-CARD 28P 1380L BB HIGH-V *
23475179 CABLE-CARD 28P 1740L BB HIGH-V *
9 11769118 CLAMP,FCM2-S6-14
10 22025646 COVER,BELT HOLDER EGX-600
11 22025636 COVER,BRACKET Y-CABLE EGX-600
12 22025448 COVER,SIDE L EGX-600
22025657 COVER,SIDE R EGX-400 (2/5) *
22025652 COVER,SIDE R EGX-600 (2/5) *
22025639 COVER,TOP EGX-400 *
22025637 COVER,TOP EGX-600 *
22025640 COVER,X-FRONT EGX-400 *
22025638 COVER,X-FRONT EGX-600 *
16 W589356010 EGX-600 XY BOARD ASS'Y
17 7589317000 EGX-600 CHASSIS,X-Y BOARD ASSY
18 21655237 HOLDER,BEARING X EGX-600
19 21655232 HOLDER,BELT EGX-600
21655235 HOLDER,X-CABLE EGX-400 *
21655233 HOLDER,X-CABLE EGX-600 *
21 21655239 HOLDER,X-IDLE PULLEY EGX-600
21655236 HOLDER,Y-CABLE EGX-400 *
21655234 HOLDER,Y-CABLE EGX-600 *
23 22535347 LABEL,CAUTION PINCH-2 #LA423
24 22535356 LABEL,CORPORATE LOGO TYPE#LA437
21895144 L-BEARING,HSR15R2SSE+580L-2 *
21895143 L-BEARING,HSR15R2SSE+760L-1 *
26 22435425 MOTOR,XY EGX-600
27 21975151 PULLEY,100S2M0100 EGX-600
28 21975152 PULLEY,20S2M0100SF EGX-600
29 21975153 PULLEY,30S2M0150SF EGX-600
22185429 RAIL,X EGX-400 *
22185428 RAIL,X EGX-600 *
31 12179721 R-BEARING JIS6000ZZ (B8)
32 11889127 R-BEARING,DDLF-1910ZZ
33 22295259 SHAFT,X-DRIVE EGX-600
34 22185123 SLIDER,Y L EGX-600
35 22185124 SLIDER,Y R EGX-600
36 22175318 SPRING,X-DRIVE EGX-600
37 22715310 STAY,SIDE L EGX-600
38 22715307 STAY,X-BELT HOLDER EGX-600
39 22715300 STAY,X-IDLE PULLEY EGX-600
40 22135430 STOPPER,CABLE2 EGX-600
41 22135428 STOPPER,CARRIAGE EGX-600
42 22135431 STOPPER,X-DRIVE EGX-600
43 22175687 X-IDLE PULLEY
5
7
8
13
25
30
14
15
20
22
PARTS LIST -Supplemental Parts-
Parts No. Parts Name
S1 31029817 BUSH,ROLL 4*15
S2 31029823 BUSH,ROLL 4*2,5
S3 31329601 CLAMP,INSULOK T-18S
S4 31289105 CUPSCREW, M3*6 BC
S5 31109802 NUT,HEXAGON M4 C
S6 31119902 PIN,SPRING 4*16 SUS JAG
S7 31149709 RING,E-RING CONIC BETW-7 SUS
S8 31049167 SCREW,CAP M4*35BC ALL THREADED
S9 31049111 SCREW,CAP M4*8 BC
S10 31049169 SCREW,CAP M4*8 BC+PW4*10*0.8
S11 31139101 SCREW,PLAPOINT M3*6 BK FE
S12 31199703 SCREW,SET WP M3*6 BC
S13 31049136 SCRWE,CAP M4*20 BC
S14 31249225 WASHER,3*12*1 BC

6
1 Structure & Spare Parts
1
1-4 Y AXIS
33
34
35
36
37
S11
S11
S18
25
S18
24 50
9
38
S6 18
S6
S3
S3
S17
13
52
7
32
16
27
S7
22
S3
20
31
21
S16
53
5
53
5
S4
S21
S21
S15
S15
S9
S9
S9
S9
26
26
S5
S6
51
28
47
S14
S17
S17
10
S12
S4
49
S3
S3
19
S3
8
29
29
S3
12
S3
17
15
S3
14
S20
31
S10
S10
44
S19
S19
S19
41
41
48
42
42
S16
S16
S16
S16
S16
42
40
S19
43
39
S19
4
2
45
3
S1
30
11
S2
6
46
S16
1
54

1 Structure & Spare Parts
7
1
PARTS LIST -Supplemental Parts-
Parts No. Parts Name
S1 31029823 BUSH,ROLL 4*2,5
S2 31329601 CLAMP,INSULOK T-18S
S3 31289105 CUPSCREW, M3*6 BC
S4 31059110 CUTION,COVER CABLE 519M0433
S5 31279191 LABEL,CAUTION FUSE #347
S6 31279121 LABEL,FLASH-LIGHTING NO.E-582
31279124 LABEL,FUSE 4.0A 125V NO.E-575
31279127 LABEL,FUSE T2A/250V NO.E-574
S9 31109802 NUT,HEXAGON M4 C
S10 31149705 RING,E-RING ETW-7 SUS
S11 31019117 SCREW,BINDING M3*8 BC
S12 31049106 SCREW,CAP M3*8 BC
S14 31049113 SCREW,CAP M4*12 BC
S15 31049167 SCREW,CAP M4*35BC ALL THREADED
S16 31049111 SCREW,CAP M4*8 BC
S17 31049169 SCREW,CAP M4*8 BC+PW4*10*0.8
S18 31139101 SCREW,PLAPOINT M3*6 BK FE
S19 31199703 SCREW,SET WP M3*6 BC
S20 31179907 SCREW,UREA M3*20 N-1 BK
S21 31049136 SCRWE,CAP M4*20 BC
S7
Parts No. Parts Name
1 22805453 ASS'Y,BASE Y-DRIVE EGX-600
22805452 ASS'Y,STAY Y-DRIVE EGX-400 *
22805451 ASS'Y,STAY Y-DRIVE EGX-600 *
3 22355795 BASE,Y-MOTOR EGX-600
4 11929132 BELT,100S2M240UG
11929135 BELT,150S2M467LW-C *
11929133 BELT,150S2M569LW-C *
23505767 CABLE-ASSY EMG EGX-400 *
23505768 CABLE-ASSY EMG EGX-600 *
7 23505778 CABLE-ASSY JUNBI6 EGX-600
8 23505779 CABLE-ASSY JUNBI7 EGX-600
9 23505773 CABLE-ASSY POWER2
23505765 CABLE-ASSY Y LIMIT EGX-400 *
23505766 CABLE-ASSY Y LIMIT EGX-600 *
23505774 CABLE-ASSY YM EGX-400 *
23505775 CABLE-ASSY YM EGX-600 *
12 23475138 CABLE-CARD 20P 1120L BB HIGH-V
13 23475184 CABLE-CARD 30P 120L BB
14 22335145 CAP,MEMORYSLOT EGX-600
15 22025644 COVER,MEMORY SLOT EGX-600
16 W589356050 EGX-600 IF BOARD ASS'Y
17 W589356080 EGX-600 MMC BOARD ASS'Y
18 W589356060 EGX-600 TRANS BOARD 1 ASS'Y
19 7589350000 EGX-600 MAIN BOARD ASS'Y
20 7589353000 EGX-600 SPINDLE BOARD ASS'Y
21 12399313 FILTER(E) TR-20-10-10
12559570 FUSE 5X20 CEE-2AT WICKMANN
12559444 FUSE 5X20 SB4 (4A)
22135613 GUIDE,X-SCALE EGX-400 *
22135611 GUIDE,X-SCALE EGX-600 *
22135612 GUIDE,Y-SCALE EGX-400 *
22135609 GUIDE,Y-SCALE EGX-600 *
26 21655240 HOLDER,Y-IDLE PULLEY EGX-600
27 7559306100 JACK ASS'Y EGX-300
28 22535361 LABEL,N EGX-600 #LA453
21895145 L-BEARING,HSR15R2SSE+460L-2 *
21895144 L-BEARING,HSR15R2SSE+580L-2 *
30 22435425 MOTOR,XY EGX-600
31 2215352600 NUT
32 22055522 PLATE,INTERFACE EGX-600
22055530 PLATE,T-SLOT 1 EGX-400 *
22055523 PLATE,T-SLOT1 EGX-600 *
22055531 PLATE,T-SLOT 2 EGX-400 *
22055524 PLATE,T-SLOT2 EGX-600 *
22055532 PLATE,T-SLOT 3 EGX-400 *
22055525 PLATE,T-SLOT3 EGX-600 *
36 22055526 PLATE,T-SLOT4 EGX-600 *
37 22055527 PLATE,T-SLOT5 EGX-600 *
38 12429113U0 POWER UNIT,ZWS120PPF-36
39 21975151 PULLEY,100S2M0100
40 21975152 PULLEY,20S2M0100SF
41 21975153 PULLEY,30S2N0150SF
42 12179721 R-BEARING JIS6000ZZ (B8)
22295261 SHAFT,Y-DRIVE EGX-400 *
22295260 SHAFT,Y-DRIVE EGX-600 *
44 22175217 SPRING,SOLENOID MDX-500
45 22175316 SPRING,Y-DRIVE EGX-600
46 22715299 STAY,EMARGENCY SW EGX-600
47 22715311 STAY,TERMINAL BLOCK EGX-600
22715301 STAY,Y-DRIVE EGX-400 *
22715302 STAY,Y-DRIVE EGX-600 *
49 22135430 STOPPER,CABLE2 EGX-600
21965146 TABLE,T-SLOT EGX-400 *
21965145 TABLE,T-SLOT EGX-600 *
51 12729102 TERMINAL-BLOCK BTBH15LC2P
52 22455116U0 TRANSFORMER-PW1 EGX-600
53 22175687 X-IDLE PULLEY
54 22355796 BASE,Y-DRIVE EGX-600
22
48
50
33
34
35
43
11
24
25
29
2
5
6
10
EGX-400
EGX-600
PARTS LIST -Main Parts-

8
1 Structure & Spare Parts
1
1-5 Z AXIS
23
S5
S5
27 S5
S5
20
S4
15
13
S6
S5
S5 10
S5
12
25
S5
22
17
18
21
24
S12
11
A
B
A
B
S5
33
33
S2
S2
43
9
19
S19
S5
S1
5
29
S7
41
S12
S5 44
8
36
S16
S9
34
40
2
S5
S5
17
16
S14
26
7
28
1
S11
35
S17
3
39
S10
S5
S13
S13
S12
42
4
30
S5
S14 S20
S3
S18
37
6
S8
S12
S15
38
32 S5 S13
45
31

1 Structure & Spare Parts
9
1
EGX-400
EGX-600
PARTS LIST -Main Parts-
Parts No. Parts Name
1 22805456 ASS'Y,BASE Z SLIDE EGX-600
2 22805455 ASS'Y,SLIDER Z EGX-600
3 22355793 BASE,MICROMETER DIAL EGX-600
4 22355800 BASE,MOTOR Z EGX-600
5 22355798 BASE,SPINDLE MOTOR EGX-600
6 22355799 BASE,Z EGX-600
7 22355792 BASE,Z SLIDE EGX-600
8 22355797 BASE,Z0 SENSOR EGX-600
9 11929131 BELT,A-1CEBRF 5*170
10 21985134 BRACKET,X-CABLE EGX-600
11 23505771 CABLE-ASSY SENS EGX-600
23475182 CABLE-CARD 28P 1100L BB HIGH-V *
23475180 CABLE-CARD 28P 1300L BB HIGH-V *
13 22025647 COVER,BRACKET X-CABLE EGX-600
15 22025648 COVER,X-Z JUNCTIONBOARD EGX-600
16 22025645 COVER,Z-CABLE EGX-600
17 12239406 CUSHION,TM-96-6
18 W589356040 EGX-600 BRAKE BOARD 2 ASS'Y
19 7589320000 EGX-600 PULLEY M PP
20 7589359000 EGX-600 SPINDLE CABLE ASSY
21 W589356070 EGX-600 XZ BOARD ASS'Y
22 7589360000 EGX-600 BRAKE ASSY
7589407000 EGX-400 COVER,Z ASSY(1/5) *
7589307000 EGX-600 COVER,Z ASSY(1/5) *
24 7589319000 EGX-600 STAY,X-Z BOARD ASSY
21655235 HOLDER,X-CABLE EGX-400 *
21655233 HOLDER,X-CABLE EGX-600 *
26 22535213 LABEL,CAUTION TOOL MDX-15#LA58
27 22535355 LABEL,COVER LOCK EGX-600 #LA436
28 22395130 MAGNET PR1008P157B
29 22435427 MOTOR,SPINDLE EGX-600
30 22435426 MOTOR,Z EGX-600
31 22055535 PLATE,RUBBER Z EGX-600
32 11889107 R-BEARING,D10S6(B3FL)
33 11519107 RING,O P4
34 21495140 SCREW,Z ADJUST EGX-600
35 21495141 SCREW,Z-AXIS ASSY EGX-600
36 25095116 SENSOR,HALL AN9153 ASSY
37 22295262 SHAFT,Z EGX-600
38 22185125 SLIDER,X EGX-600
39 22175309 SPRING,MICROMETER DIAL EGX-600
40 22175311 SPRING,NOSE GUARD EGX-600
41 22175320 SPRING,SP MOTOR EGX-600
42 22715304 STAY,COVER SW EGX-600
43 22715305 STAY,COVER Z EGX-600
44 22715303 STAY,SENSOR EGX-600
45 22325440 SUPPORT,Z-SCREW EGX-600
12
25
23
PARTS LIST -Supplemental Parts-
Parts No. Parts Name
S1 31029820 BUSH,ROLL 3*2
S2 31029802 BUSH,ROLL 3*3.5
S3 31499101 CLAMP,BASE SKM-1
S4 31329601 CLAMP,INSULOK T-18S
S5 31289105 CUPSCREW, M3*6 BC
S6 31059110 CUTION,COVER CABLE 519M0433
S7 31279106 LABEL,CAUTION HOT SURF No.778
S8 31119115 PIN,PARALLEL 6*25 SUS H7
S9 31149503 RING,C CTW-14 SUS
S10 31049102 SCREW,CAP M2*6 BC
S11 31049103 SCREW,CAP M2*8 BC
S12 31049106 SCREW,CAP M3*8 BC
S13 31049113 SCREW,CAP M4*12 BC
S14 31049167 SCREW,CAP M4*35BC ALL THREADED
S15 31049111 SCREW,CAP M4*8 BC
S16 31169115 SCREW,FLAT M2*8 BC
S17 31199710 SCREW,SET WP M3*3 BC
S18 31199703 SCREW,SET WP M3*6 BC
S19 31199711 SCREW,SET WP M4*8 BC
S20 31049136 SCRWE,CAP M4*20 BC

2 Electrical Section
10
2
2-1 WIRING MAP
2 Electrical Section
XMOTOR
CENTRO
I/F I/F
RS2 3 2 C DRI VER
I/O
RS232C
CENT RO
I/O
XDriver
YDriver
XPOW
YPOW
XENC
YENC
ZDriver
ADriver
ZPOW
ZENC
AENC
APOW
CPU
CPU
H8 S 2 6 7 6
H8 S 2 6 7 6
FLASHROM
512Kbyt e
2Mbyt e
DRAM
SRAM
128Kbyt e
SRAM
128Kbyt e
SH7709A
CPU
D A T A
A D D R E S S
C O N T R O L L
16MHz
SDriver
SENC
CPU
H8 3048
I / O CON T ROL L
M4 A 5 3 2 / 3 2
EMERGENCY SW
A1 6 5 E- S- 0 1
omr om SPI NDL E
XLIM
ZLIM
Z MOT OR
YMOTOR
YLIM
I/O CONTROLL
M4A3 128/ 64
EGX- 6 00 XZ BOARD
EGX- 6 00 I / F BOARD EGX- 6 0 0 MAI N BOARD
EGX- 6 0 0 SPI NDLE BOARD
EGX- 3 0 0 J ACK ASSY
SPOW
EGX- 6 00 PANEL BOARD
EGX- 6 00 J OG BOARD
Z0 SEN
E GX- 6 0 0 X Y J UN CT I ON BOA RD
CN9 CN5 T X- 2 4 - 8 0 R
TX25- 8 0P
EGX- 6 0 0 MMC BOARD
MMC
LCD
JOG
PI C
CN3
CN1
CN8 CN1 1
CN2CN3CN1 2CN1CN6
CN1 1
CN1 4
CN1 5CN1 2 CN1 3
CN1 6
CN1 7
CN2 0
CN2 1
CN2 3
CN2 2
CN2 CN4CN1
CN6CN3CN5
CN8CN9
CN2 4
CN1 1 CN1 0 CN7
CN2 5
CN1 8
J
CN1 0
CN4
EGX- 6 00 BRAKE BOARD
BRAKE ASSY
AP3632K
COVE R SW
1 2
3
4
POWER SW
AC I NL ET
SUP- J 1 5 G- E 13429701
AJ 8201B
13129171
BTBH1 5L C2 P
12729102
JOI NT
ZWS1 2 0 PPF - 3 6
12429113U0
TRANSFORMER- PW
22455116U0
HOLDER HOLDER
BM- SS- I - 1 4
12189835
TRANSBOARD
EGX-600
POWER
+24V, +15V, +5V
+3. 3V/ 3A VM
CN9CN1 0
SPI NDLE MOT OR
R
R
R
Q
Q
A
E
B
C
D
F
G
H
K
L
M
N
P
O
S
T
U
V
Parts No. Parts Name EGX-600 EGX-400
A
23505776 CABLE-ASSY JUNBI1 EGX-600 * *
B 23505777 CABLE-ASSY JUNBI5 EGX-600 * *
C 23505778 CABLE-ASSY JUNBI6 EGX-600 * * D 23505779 CABLE-ASSY JUNBI7 EGX-600 * *
E 23505780 CABLE-ASSY GND EGX-600 * *
F 23505772 CABLE-ASSY POWER1 EGX-600 * *
G 23505773 CABLE-ASSY POWER2 EGX-600 * *
H 23505771 CABLE-ASSY SENS EGX-600 * *
Parts No. Parts Name EGX-600EGX-400
J 23505769 CABLE-ASSY LCD EGX-600 * *
K 23505764 CABLE-ASSY ENCODER EGX-600 * *
L 7589360000 BRAKE,ASSY EGX-600 * *
M 23475184 CABLE-CARD 30P 120L BB * *
23505768 CABLE-ASSY EMG EGX-600 * 23505767 CABLE-ASSY EMG EGX-400 * 23505775 CABLE-ASSY YM EGX-600 * 23505774 CABLE-ASSY YM EGX-400 *
N
O
Parts No. Parts Name EGX-600EGX-400
23505766 CABLE-ASSY Y LIMIT EGX-600 * 23505765 CABLE-ASSY Y LIMIT EGX-400 * 23475180 CABLE-CARD 28P 1300L BB HIGH-V * 23475182 CABLE-CARD 28P 1100L BB HIGH-V * 23475179 CABLE-CARD 28P 1740L BB HIGH-V * 23475181 CABLE-CARD 28P 1380L BB HIGH-V *
S 7589359000
A
SSY SPINDLE CABLE EGX-600 * *
T 13509781 CABLE-ASSY HLC-T5-1MP-BL 1M * *
U 23475138 CABLE-CARD 20P 1120L BB HIGH-V * *
V 7559306100 JACK ASS'Y EGX-300 * *
P
Q
R

2 Electrical Section
11
2
2-2 MAIN BOARD ASS'Y
Main Board_Arrangement Diagram / component side
Indicates revision of
the circuit board.

2 Electrical Section
12
2
Main Board_Component Diagram / component side

2 Electrical Section
13
2
Main Board_Arrangement Diagram / soldering side

2 Electrical Section
14
2
Main Board_Component Diagram / soldering side

2 Electrical Section
15
2
Main Board_1/4 Circuit Diagram
R37
0.1/1W
R61 100k0.1%
R62
100k0.1%
ZVPWM ZUPWM ZUCRNT ZWPWM
R63
100k0.1%
R64
100k0.1%
ZVCRNT
5 6
7
+ -
IC12B
3403
3 2
1
411
+ -
IC12A
3403
6V
6V
EN1
8
IN1
7
IN2
4
VREF 16
VBOOT 18
OUT1 6 OUT2 5
GND
1
SENSE1
2
VS 12
GND
20
EN2
3
EN3
13
IN3
14
OUT3 15
SENSE2
19 VCP 17
GND
10
VS 9
GND
11
IC1
L6234
EN1
8
IN1
7
IN2
4
VREF 16
VBOOT 18
OUT1 6 OUT2 5
GND
1
SENSE1
2
VS 12
GND
20
EN2
3
EN3
13
IN3
14
OUT3 15
SENSE2
19 VCP 17
GND
10
VS 9
GND
11
IC2
L6234
ZEN
R25 3.3k
R77
4.7k 0.1%
R38
0.1/1W
R80 4.7k 0.1%
R81 4.7k 0.1%
R82
4.7k 0.1%
R84 4.7k 0.1%
R78 4.7k 0.1%
R79 4.7k 0.1%
R83 4.7k 0.1%
R65 47k 0.1%
R67
47k 0.1%
R66 47k 0.1%
R68
47k 0.1%
6V6V
R85
4.7k 0.1%
R86 4.7k 0.1%
R87
4.7k 0.1%
R91 4.7k 0.1%
R92 4.7k 0.1%
R89 4.7k 0.1%
R90 4.7k 0.1%
R88 4.7k 0.1%
R39 0.1/1W R40
0.1/1W
AVPWM AUPWM AWPWM AEN
R27 3.3k
AUCRNT AVCRNT
24V
12 13
14
+ -
IC12D
3403
10 9
8
+ -
IC12C
3403
C7 CE0.1u
C56 CE1u
C42
CE0.22u/50V
C60 CE0.01u
VM
C40
CE0.22u/50V
13
2
D1
DAN217U
T4T2T1
C41
CE0.22u/50V
+
C64
220u/63V
C43
CE0.22u/50V
C57 CE1u
C46 CE0.22u/50V
C61 CE0.01u
VM
C44
CE0.22u/50V
13
2
D2
DAN217U
T15T13T12
C45
CE0.22u/50V
C47
CE0.22u/50V
55
4
4
66
3
3
77
2
2
88
1
1
RA25
EXBV8V470J
T14
T3
Y1
8.0MHz
C33 CE22p
31
2Q1
DTC114EK
VCC3
C31 CE15p
R9 10k
VCC3
R34 220
LED1
SEL-6414E
1110
IC6E 74LVC14
VCC3 39
P20/PO0/TIOCA3/(IRQ8) 52 P21/PO1/TIOCB3/(IRQ9) 53
P22/PO2/TIOCC3/(IRQ10) 54
P23/PO3/TIOCD3/(IRQ11) 55
P11/PO9/TIOCB0 44 P10/PO8/TIOCA0 43
P70/EDREQ0/(DREQ0)
34
P71/EDREQ1/(DREQ1)
35
WDTOVF 37
GND 99
P30/TXD0/IrTXD
139 P31/TXD1 138 P32/RXD0/IrRXD 137
P33/RXD1
135 P34/SCK0 134 P35/SCK1/(OE) 133
P80/EDREQ2/(IRQ0)
140
P81/EDREQ3/(IRQ1)
141
P82/ETEND2/(IRQ2)
142
P83/ETEND3/(IRQ3)
2
GND 76
PD0/D8 80
PD1/D9 79
PD2/D10 78
PD3/D11 77
PE0/D0 71 PE1/D1 70 PE2/D2 69 PE3/D3 68 PE4/D4 66 PE5/D5 65 PE6/D6 64 PE7/D7 63
VCC3 96
PB0/A8
15
PB1/A9
16
PB2/A10
17
PB3/A11
18
PB4/A12
20
PB5/A13
21
PB6/A14
22
PB7/A15
23
PLLVSS 92
PC0/A0
6
PC1/A1
7
PC2/A2
8
PC3/A3
9
PC4/A4
10
PC5/A5
11
MD2
1
MD1
144 MD0 143
PA4/A20
29
PA5/A21
30
PA6/A22
31
PA7/A23
32
VCC3 67
XTAL 98
EXTAL 97
GND 47
NMI 38
RES 93
STBY 100
PF7/CLKOUT 95
P75/EDACK1/(DACK1) 42
GND
19
P84/EDACK2/(IRQ4)
3
P85/EDACK3/(IRQ5)
4
PD4/D12 75
PD5/D13 74
PC7/A7
14 PC6/A6
13
PA1/A17
25 P65/TMO1/DACK1/IRQ13 84
P64/TMO0/DACK0/IRQ12 83
P63/TMCI1/TEND1/IRQ11 82
P17/PO15/TIOCB2/TCLKD/EDRAK3 51
P15/PO13/TIOCB1/TCLKC 49 P13/PO11/TIOCD0/TCLKB 46 P12/PO10/TIOCC0/TCLKA 45
GND
26
PA3/A19
28 PA2/A18
27
PA0/A16
24
P54/AN12/IRQ4
127
P53/ADTRG/IRQ3
110
AVS S
131
P47/AN7/DA1
126 P46/AN6/DA0 125 P45/AN5 124 P44/AN4 123
P43/AN3
120 P42/AN2 119 P41/AN1 118 P40/AN0 117
VREF
121
AVCC
122
PLLVCC 94
FWE 62
GND
12
P25/PO5/TIOCB4/(IRQ13) 57
P14/PO12/TIOCA1 48
VCC3
5
VCC3
116
P50/TXD2/IRQ0 107
GND
136
P51/RXD2/IRQ1 108
P52/SCK2/IRQ2
109
P24/PO4/TIOCA4/(IRQ12) 56
P26/PO6/TIOCA5/EDRAK0/(IRQ14) 58 P27/PO7/TIOCB5/EDRAK1/(IRQ15) 59
P73/ETEND1/(TEND1) 40
NC
33
P74/EDACK0/(DACK0) 41
P72/ETEND0/(TEND0)
36
P16/PO14/TIOCA2/EDRAK2 50
P60/TMRI0/DREQ0/IRQ8 60
P62/TMCI0/TEND0/IRQ10 81
P61/TMRI1/DREQ1/IRQ9 61
PD6/D14 73
PD7/D15 72
P56/AN14/DA2/IRQ6
129
P57/AN15/DA3/IRQ7
130
NC
132
PF0/WAIT 85
PF1/UCAS/IRQ14 86
PF2/LCAS/IRQ15 87
PF3/LWR 88
PF4/HWR 89
PF5/RD 90
PF6/AS 91
PG0/CS0 101
PG1/CS1 102
PG2/CS2 103
PG3/CS3 104
PH0/CS4 105
PH1/CS5 106
PH2/CS6/(IRQ6)
111
PH3/CS7/OE/(IRQ7)
112
PG4/BREQO
113
PG5/BACK
114
PG6/BREQ
115
P55/AN13/IRQ5
128
IC10 H8S/HD64F2676VFC33
R33 220
VCC3
VCC3
VCC3
C38 CE1.0u
ZVPWM ZUPWM
ZEN
AVPWM
AEN
AWPWM
/ZB /ZA /AA /AB
INT4KZ
/MTRERR
T37T36
/MTRRST
FWEZA
FWEZA
1
2
3
4
5
10
9
8
7
6
RA3 EXBA10E103J
1
2
3
4
5
10
9
8
7
6
RA1 EXBA10E103J
1
2
3
4
5
10
9
8
7
6
RA7 EXBA10E103J
1
2
3
4
5
10
9
8
7
6
RA8 EXBA10E103J
1
2 3 4 5
10
9 8 7
6
RA5
EXBA10E103J
1
2 3 4 5
10
9 8 7
6
RA6
EXBA10E103J
T35T34
T39 T38
C3 CE0.1u C6 CE0.1u
C4 CE0.1u
1
2
3
4
5
10
9
8
7
6
RA4 EXBA10E103J
VCC3
VCC3
Cmd_MtoS Cmd_StoM Cmd_StoM
Cmd_MtoS
ZACLK DDA_MtoS
AUPWM
/LESSTHAN_ZA
T41 T42 T43
VCC3
C5
CE0.1u
T11
R24 3.3k
ZWPWM
R1110K
C69
CE0.022u
R4 1.0K
VCC3
R56330
VCC3
VCC3
C2 CE0.1u
C68
CE0.022u
R3
1.0K
R55330
C67
CE0.022u
R2 1.0K
R54330
C66
CE0.022u
R53330
R1 1.0K
AUCRNT ZVCRNT ZUCRNT
5
544
6
633
7
722
8
811
RA33
EXBV8V103J
T40
/Cmd_HS /Cmd_HS
T7T6T5
AVCRNT
VCC
1 2 3 4 5
CN4
53014-05
R10 10K VCC3
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28
CN1
IL-FPC-28ST-N
R45 47
VCC
VCC3
VCC
56
IC5C 74LVC14
12
IC5A 74LVC14
8 9
IC5D 74LVC14
34
IC5B 74LVC14
10 11
IC5E 74LVC14
/ZA /ZB /ZHU /ZHW /ZHV
A B
U=C1 W=C2 V=C3
55
4
466
3
377
2
288
1
1
RA26 EXBV8V470J
R46 47
VCC
VCC
12
IC6A 74LVC14
12 13
IC5F 74LVC14
34
IC6B 74LVC14
56
IC6C 74LVC14
8 9
IC6D 74LVC14
/AA /AB /AHU /AHW /AHV
A B
U=C1 W=C2 V=C3
DDA_StoM
/MTRERR
/ZHU /ZHW /ZHV /AHU /AHW /AHV INT4K
T44 T45 T46
R26 3.3k
55
4
466
3
377
2
288
1
1
RA34 EXBV8V103J
C74
CE1000p
C77
CE1000p
C75
CE1000p
C76
CE1000p
INT4K
FL1
EXCML20A390U
FL3
EXCML20A390U
FL2
EXCML20A390U
FL5
EXCML20A390U
FL6
EXCML20A390U
FL4
EXCML20A390U
1 2 3 4 5 6 7 8 9 10 11 12 13
CN6 5267-13A
ZACLK DDA_MtoS DDA_StoM
55 4
466
3
377
2
288
1
1
RA36
EXBV8V103J
R109 22k
55
4
466
3
377
2
288
1
1
RA35 EXBV8V103J
C1
CE0.1u
T8
T9
T10
55 4
466
3
377
2
288
1
1
RA30 EXBV8V561J
55 4
466
3
377
2
288
1
1
RA29 EXBV8V561J
R50 560
R49 560
12 13
IC6F 74LVC14
24V
HEAD_SW HEAD_SW
/MTRERR
R122 Not use
R117 10k
R125 Non
R126 Non R118 10k
C90
CE1000p
C91
CE1000p
C93
CE1000p
C94
CE1000p
C92
CE1000p
C95
CE1000p
C96
CE1000p
C98
CE1000p
C99
CE1000p
C97
CE1000p
VCC3
C101
CE0.1u
RL_SOL

2 Electrical Section
16
2
Main Board_2/4 Circuit Diagram
D0 D1 D2 D3 D4 D5 D6 D7 D8 D9 D10 D11 D12 D13 D14 D15
VCC3
RA2 RA3 RA4 RA5 RA6 RA7 RA8 RA9 RA10 RA11 RA12 RA1
VCC3
D0 D1 D2 D3 D4 D5 D6 D7 D8 D9 D10 D11 D12 D13 D14 D15
A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15 A16 A17 A18 A19
/RESET /RD
/CS0
R_/CS3 R_/RAS R_/CASL R_/WR R_/CASU
DQMLL
C15 CE0.1u
C13 CE0.1u
VCC3
A25
VCC
1
2
3
JP3 DSP03-003-432T
D0 D1 D2 D3 D4 D5 D6 D7 D8 D9 D10 D11 D12 D13 D14 D15 /CS0
A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15 A16 A17 A18
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21
22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40
CN7 NOT USE
D0 D1 D2 D3 D4 D5 D6 D7 D8 D9 D10 D11 D12 D13 D14 D15
D16 D17 D18 D19 D20 D21 D22 D23 D24 D25 D26 D27 D28 D29 D30 D31
A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15 A16 A17
A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15 A16 A17
VCC3VCC3
/RD
/CS2
RD/WR /CS2
C19 CE0.1u
C18
CE0.1u
A0
21
A1
22
A2
23
A3
24
A4
27
A5
28
A6
29
A7
30
A8
31
A9
32
A10
20
A11
19
RAS
18
UCAS
34 LCAS 35
WE
17
OE
33
D0 2 D1 3 D2 4 D3 5 D4 7 D5 8 D6 9 D7 10 D8 41 D9 42
D10 43 D11 44 D12 46 D13 47 D14 48 D15 49
GND
26 VCC3 1
GND
45
GND
50 VCC3 6
VCC3 25
IC15 GM71V18163CT-6
A0 53 A1 54 A2 55 A3 56 A4 58 A5 60 A6 61 A7 62 A8 63 A9 64
A10 65 A11 66 A12 67 A13 68 A14 70 A15 72 A16 73 A17 74 A18 75 A19 76 A20 77 A21 78 A22 80 A23 82 A24 84 A25 86
CAP1 146
Vcc-PLL1 145
Vss-PLL1 147
XTAL 155
EXTAL 156
CKIO
162
CAP2 149
Vcc-PLL2 150
Vss-PLL2 148
XTAL2
4
TCLK/PTH[7]
159
VCC3
3
EXTAL2
5
GND
6
BACK 121
BREQ 122
IRQOUT
160
MD0 144
MD1
1
MD2
2
MD3
195
MD4
196
MD5
197
D0
52 D1
51 D2
50 D3
49 D4
48
D5
46
D6
44 D7
43 D8
42 D9
41 D10
40 D11
39 D12
38 D13
37 D14
36
D15
34
D16/PTA[0]
32 D17/PTA[1]
31 D18/PTA[2]
30
D19/PTA[3]
28
D20/PTA[4]
26 D21/PTA[5]
25 D22/PTA[6]
24 D23/PTA[7]
23 D24/PTB[0]
22
D25/PTB[1]
20
D26/PTB[2]
18 D27/PTB[3]
17 D28/PTB[4]
16 D29/PTB[5]
15 D30/PTB[6]
14 D31/PTB[7]
13
CS0 96
CS2/PTK[0] 98 CS3/PTK[1] 99 CS4/PTK[2] 100
BS/PTK[4] 87
RD/WR 93
RD 88
CS5/CE1A/PTK[3] 101
CS6/CE1B 102
CASLL/CASL/PTJ[2] 108
VCC1.9
29
VCC1.9 81
VCC1.9 134
VCC1.9 154
VCC1.9
175
VCC3
21
VCC3
35
VCC3
47
VCC3 59 VCC3 71 VCC3 85 VCC3 97
VCC3 111
VCC3
163
VCC3
183
VCC3
205
NMI
7
PTF[3]/PINT[11] 140
PTF[2]/PINT[10] 141
PTF[1]/PINT[9] 142
PTF[0]/PINT[8] 143
CKE/PTK[5] 105
WAIT 123
WE0/DQMLL 89
WE2/DQMUL/ICIORD/PTK[6] 91
WE1/DQMLU/WE 90
WE3/DQMUU/ICIOWR/PTK[7] 92
IOIS16/PTG[7] 126
CAS2H/PTE[3] 117
CAS2L/PTE[6] 116
CASHH/PTJ[5] 113
CASHL/PTJ[4] 112
CASLH/CASU/PTJ[3] 110
GND
27
GND 79
GND 132
GND 152
GND 153
GND
173
GND
19
GND
33
GND 57 GND 69 GND 83 GND 95
GND 109
GND
198
GND
208
GND
161
GND
181
STATUS1/PTJ[7]
158 STATUS0/PTJ[6] 157
RAS3L/PTJ[0] 106
RAS3U/PTE[2] 118
AN[5]/PTL[5]
204 AN[4]/PTL[4] 203 AN[3]/PTL[3] 202 AN[2]/PTL[2] 201 AN[1]/PTL[1] 200 AN[0]/PTL[0] 199
GND
45
AN[6]/DA[1]/PTL[6]
206
AN[7]/DA[0]/PTL[7]
207
CE2A/PTE[4] 103 CE2B/PTE[5] 104
RAS2U/PTE[1] 119
PTE[0] 120
ADTRIG/PTH[5] 125
PTG[6] 127
PTG[5] 128
PTG[4] 129
AUDSYNC/PTE[7] 94
RAS2L/PTJ[1] 107
RESETP
193
TxD0/SCPT[0]
164
SCK0/SCPT[1]
165
TxD1/SCPT[2]
166
SCK1/SCPT[3]
167
TxD2/SCPT[4]
168
SCK2/SCPT[5]
169
RTS2/SCPT[6]
170
RxD0/SCPT[0]
171
RxD1/SCPT[2]
172
RxD2/SCPT[4]
174
DREQ0/PTD[4]
191
DREQ1/PTD[6]
192
DRAK0/PTD[1]
189
DRAK1/PTD[0]
190
PTG[0] 135
PTG[1] 133
PTG[2] 131
PTG[3] 130
PTH[6] 151
CA
194
CTS2/IRQ5/SCP[7]
176
DACK0/PTD[5] 114
DACK1/PTD[7] 115
IRQ0/IRL0/PTH[0]
8
IRQ1/IRL1/PTH[1]
9
IRQ2/IRL2/PTH[2]
10
IRQ3/IRL3/PTH[3]
11
IRQ4/PTH[4]
12
PTC[0]/PINT[0]
188 PTC[1]/PINT[1] 187 PTC[2]/PINT[2] 186 PTC[3]/PINT[3] 185
PTC[4]/PINT[4]
180 PTC[5]/PINT[5] 179
PTC[7]/PINT[7]
177
PTC[6]/PINT[6]
178
RESETM 124
RESETOUT/PTD[2]
184
PTF[4]/PINT[12] 139
PTF[5]/PINT[13] 138
PTF[6]/PINT[14] 137
PTF[7]/PINT[15] 136
WAKEUP/PTD[3]
182
IC17 SH7709A-QFP208
VCC3
1
2
3
4
5
10
9
8
7
6
RA16 NOT USE
1
2
3
4
5
10
9
8
7
6
RA17 NOT USE
1
2
3
4
5
10
9
8
7
6
RA18 NOT USE
VCC3
VCC1.9
D0
D1
D2
D3
D4
D5
D6
D7
D8
D9
D10
D11
D12
D13
D14
D15
D16
D17
D18
D19
D20
D21
D22
D23
D24
D25
D26
D27
D28
D29
D30
D31
D0
D1
D2
D3
D4
D5
D6
D7
D8
D9
D10
D11
D12
D13
D14
D15
D16
D17
D18
D19
D20
D21
D22
D23
D24
D25
D26
D27
D28
D29
D30
D31
1
2
3
4
5
10
9
8
7
6
RA15 NOT USE
1
2
3
4
5
10
9
8
7
6
RA14
EXBA10E103J
/MTRERR INT4K /CRDY PANEL_CTS
1
2 3 4 5
10
9 8 7
6
RA13
EXBA10E103J
1
2 3 4 5
10
9 8 7
6
RA12
EXBA10E103J
1
2 3 4 5
10
9 8 7
6
RA10
EXBA10E103J
A23 A24 A25
A0 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15 A16 A17 A18 A19 A20 A21 A22 A23 A24 A25 R15
10K
R16
10K
VCC3
T58
T60 T61 T59
/DTR /CS0 /CS2
/RD
RD/WR
DQMUU DQMUL DQMLU DQMLL
H8RESET
T52
T51
T50
T49
/DACK0
/DACK1
X_LIM
Y_LIM
Z_LIM
A_LIM
PTF0
PTF1
PTF2
PTF3
PTF4
PTF5
PTF6
PTF7
VCC1.9
C83 CE470p
C11 CE0.1u
C10
CE0.1u
C82
CE470p
C34 CE22p C35 CE22p
VCC1.9
R12 10k
VCC3
Y3
16MHz
55 4
466
3
377
2
288
1
1
RA37 EXBV8V103J
R111 33
C36 CE22p
CLK64
Cmd_MtoS
Cmd_HS
RS232_T RS232_R
PANEL_T PANEL_R
Cmd_StoM
PTC0 PTC1 PTC2 PTC3 PTC4 PTC5 PTC6 PTC7
/RTS
/CRD
DRAK0 DRAK1
/DREQ0 /DREQ1
/RESET
R17
10k
VCC3
VCC3
VCC1.9
C8 CE0.1u
C9 CE0.1u
VCC3
/DSR
55
4
4
66
3
3
77
2
2
88
1
1
RA42 EXBV8V330J
55
4
4
66
3
3
77
2
2
88
1
1
RA43 EXBV8V330J
55
4
4
66
3
3
77
2
2
88
1
1
RA44 EXBV8V330J
55
4
4
66
3
3
77
2
2
88
1
1
RA45 EXBV8V330J
A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12
RA1 RA2 RA3 RA4 RA5 RA6 RA7 RA8 RA9 RA10 RA11 RA12
R112 33
T16 T17
START
VCC3
R13 10k
VCC1.9
VCC3
C12 CE0.1u C14
CE0.1u
C16 CE0.1u
C17 CE0.1u
1 2 3 4 5
CN8 53014-05
VCC
R18
Not use
VCC3
RS232_T RS232_R
For SH3monitor
HEAD_COVER
31
2
Q3
DTC114EK
/MTRERR
BHEU BLEU
BHEL BLEL
/CS4
/RD
A0
5
A1
4
A2
3
A3
2
A4
1
A5
44
A6
43
A7
42
A8
27
A9
26
A10
25
A11
24
A12
21
A13
20
A14
19
A15
18
OE
41
BHE
40
BLE
39
WE
17
CS
6
D0 7 D1 8 D2 9 D3 10 D4 13 D5 14 D6 15 D7 16 D8 29 D9 30
D10 31 D11 32 D12 35 D13 36 D14 37 D15 38
VCC3 11 VCC3 33
GND 12 GND 34
IC18 CY7C1021BV33-12ZC
A0
5
A1
4
A2
3
A3
2
A4
1
A5
44
A6
43
A7
42
A8
27
A9
26
A10
25
A11
24
A12
21
A13
20
A14
19
A15
18
OE
41
BHE
40
BLE
39
WE
17
CS
6
D0 7 D1 8 D2 9 D3 10 D4 13 D5 14 D6 15 D7 16 D8 29 D9 30
D10 31 D11 32 D12 35 D13 36 D14 37 D15 38
VCC3 11 VCC3 33
GND 12 GND 34
IC19 CY7C1021BV33-12ZC
Z0
R14 10K
1 2 3
4
SW1
KHS02E
RD/WR
1
2 3 4 5 10 9 8 7
6
RA11
NOT USE
T82 T86T84T80
T85T83T81T79
RD/WR /RD
H8RESET /CS4 /CS2 /CS0 /DTR DQMUU DQMUL DQMLU DQMLL
/MTRERR INT4K /CRDY PANEL_CTS HEAD_COVER
/RD BHEL BLEL RD/WR /CS2
/RD BHEU BLEU RD/WR /CS2
/RD DQMLL /RESET
/RAS /CASL /CASU RD/WR
/RAS
Cmd_HS
/CASL
/CASU
/DACK0
START
Z0
/DSR
A_LIM
Z_LIM
/DACK1
Y_LIM
X_LIM
CLK64
VCC3
Cmd_MtoS RS232_T PANEL_T Cmd_StoM RS232_R
PANEL_R
/RTS /CRD
DRAK0 DRAK1 /DREQ0 /DREQ1 /RESET
/MTRERR
RS232_T RS232_R
COVERSW
COVERSW
A0 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15 A16 A17 A18 A19 A20 A21 A22
55 4
466
3
377
2
288
1
1
RA9
EXBV8V103J
R115 10k
R116 10k
/LESSTHAN_ZA
/LESSTHAN_XY
R123 10k
R119 10k
R130 10k R131 10k R132 1.0K
VM
D0
29
D1
31
D2
33
D3
35
D4
38
D5
40
D6
42
D7
44
D8
30
D9
32
D10
34
D11
36
D12
39
D13
41
D14
43
D15
45
A1 24 A2 23 A3 22 A4 21 A5 20 A6 19 A7 18 A8 8 A9 7
A10 6 A11 5 A12 4 A13 3 A14 2 A15 1 A16 48 A17 17
RY/BY 15
A0 25
VCC3 37
CE
26
OE
28
WE
11
RP
12
BYTE 47
GND
27
GND
46
A18 16 A19 9
IC16 MBM29LV160BC-TSOP48
A20

2 Electrical Section
17
2
Main Board_3/4 Circuit Diagram
R41
0.1/1W
R69 47k 0.1%
R70
47k 0.1%
XVPWM XUPWM XUCRNT XWPWM
R71 47k 0.1%
R72
47k 0.1%
XVCRNT
5 6
7
+ -
IC13B
3403
12 13
14
+ -
IC13D
3403
6V
6V
EN1
8
IN1
7
IN2
4
VREF 16
VBOOT 18
OUT1 6 OUT2 5
GND
1
SENSE1
2
VS 12
GND
20
EN2
3
EN3
13
IN3
14
OUT3 15
SENSE2
19 VCP 17
GND
10
VS 9
GND
11
IC3
L6234
EN1
8
IN1
7
IN2
4
VREF 16
VBOOT 18
OUT1 6 OUT2 5
GND
1
SENSE1
2
VS 12
GND
20
EN2
3
EN3
13
IN3
14
OUT3 15
SENSE2
19 VCP 17
GND
10
VS 9
GND
11
IC4
L6234
XEN
R29 3.3k
R93
4.7k 0.1%
R42
0.1/1W
R96 4.7k 0.1%
R97 4.7k 0.1%
R98
4.7k 0.1%
R100 4.7k 0.1%
R94 4.7k 0.1%
R95 4.7k 0.1%
R99 4.7k 0.1%
R73
47k 0.1%
R75
47k 0.1%
R74 47k 0.1%
R76
47k 0.1%
6V6V
R101
4.7k 0.1%
R102 4.7k 0.1%
R103
4.7k 0.1%
R107 4.7k 0.1%
R108 4.7k 0.1%
R105 4.7k 0.1%
R106 4.7k 0.1%
R104 4.7k 0.1%
R43 0.1/1W R44
0.1/1W
YVPWM YUPWM YWPWM YEN
R31 3.3k
YUCRNT YVCRNT
24V
10 9
8
+ -
IC13C
3403
3 2
1
411
+ -
IC13A
3403
C26 CE0.1u
C58 CE1u
C50 CE0.22u/50V
C62 CE0.01u
VM
C48
CE0.22u/50V
13
2
D3
DAN217U
T21T19T18
C49
CE0.22u/50V
+
C65
220u/63V
C51
CE0.22u/50V
C59 CE1u
C54
CE0.22u/50V
C63 CE0.01u
VM
C52
CE0.22u/50V
13
2
D4
DAN217U
T33T31T30
C53
CE0.22u/50V
C55
CE0.22u/50V
55
4
4
66
3
3
77
2
2
88
1
1
RA27
EXBV8V470J
T32
T20
Y2
8.0MHz
C37 CE22p
31
2Q2
DTC114EK
VCC3
C32 CE15p
R19 10k
VCC3
R36 220
LED2
SEL-6414E
1312
IC8F 74LVC14
VCC3 39
P20/PO0/TIOCA3/(IRQ8) 52 P21/PO1/TIOCB3/(IRQ9) 53
P22/PO2/TIOCC3/(IRQ10) 54
P23/PO3/TIOCD3/(IRQ11) 55
P11/PO9/TIOCB0 44 P10/PO8/TIOCA0 43
P70/EDREQ0/(DREQ0)
34
P71/EDREQ1/(DREQ1)
35
WDTOVF 37
GND 99
P30/TXD0/IrTXD
139 P31/TXD1 138 P32/RXD0/IrRXD 137
P33/RXD1
135 P34/SCK0 134 P35/SCK1/(OE) 133
P80/EDREQ2/(IRQ0)
140
P81/EDREQ3/(IRQ1)
141
P82/ETEND2/(IRQ2)
142
P83/ETEND3/(IRQ3)
2
GND 76
PD0/D8 80
PD1/D9 79
PD2/D10 78
PD3/D11 77
PE0/D0 71 PE1/D1 70 PE2/D2 69 PE3/D3 68 PE4/D4 66 PE5/D5 65 PE6/D6 64 PE7/D7 63
VCC3 96
PB0/A8
15
PB1/A9
16
PB2/A10
17
PB3/A11
18
PB4/A12
20
PB5/A13
21
PB6/A14
22
PB7/A15
23
PLLVSS 92
PC0/A0
6
PC1/A1
7
PC2/A2
8
PC3/A3
9
PC4/A4
10
PC5/A5
11
MD2
1
MD1
144 MD0 143
PA4/A20
29
PA5/A21
30
PA6/A22
31
PA7/A23
32
VCC3 67
XTAL 98
EXTAL 97
GND 47
NMI 38
RES 93
STBY 100
PF7/CLKOUT 95
P75/EDACK1/(DACK1) 42
GND
19
P84/EDACK2/(IRQ4)
3
P85/EDACK3/(IRQ5)
4
PD4/D12 75
PD5/D13 74
PC7/A7
14 PC6/A6
13
PA1/A17
25 P65/TMO1/DACK1/IRQ13 84
P64/TMO0/DACK0/IRQ12 83
P63/TMCI1/TEND1/IRQ11 82
P17/PO15/TIOCB2/TCLKD/EDRAK3 51
P15/PO13/TIOCB1/TCLKC 49 P13/PO11/TIOCD0/TCLKB 46 P12/PO10/TIOCC0/TCLKA 45
GND
26
PA3/A19
28 PA2/A18
27
PA0/A16
24
P54/AN12/IRQ4
127
P53/ADTRG/IRQ3
110
AVSS
131
P47/AN7/DA1
126 P46/AN6/DA0 125 P45/AN5 124 P44/AN4 123
P43/AN3
120 P42/AN2 119 P41/AN1 118 P40/AN0 117
VREF
121
AVCC
122
PLLVCC 94
FWE 62
GND
12
P25/PO5/TIOCB4/(IRQ13) 57
P14/PO12/TIOCA1 48
VCC3
5
VCC3
116
P50/TXD2/IRQ0 107
GND
136
P51/RXD2/IRQ1 108
P52/SCK2/IRQ2
109
P24/PO4/TIOCA4/(IRQ12) 56
P26/PO6/TIOCA5/EDRAK0/(IRQ14) 58 P27/PO7/TIOCB5/EDRAK1/(IRQ15) 59
P73/ETEND1/(TEND1) 40
NC
33
P74/EDACK0/(DACK0) 41
P72/ETEND0/(TEND0)
36
P16/PO14/TIOCA2/EDRAK2 50
P60/TMRI0/DREQ0/IRQ8 60
P62/TMCI0/TEND0/IRQ10 81
P61/TMRI1/DREQ1/IRQ9 61
PD6/D14 73
PD7/D15 72
P56/AN14/DA2/IRQ6
129
P57/AN15/DA3/IRQ7
130
NC
132
PF0/WAIT 85
PF1/UCAS/IRQ14 86
PF2/LCAS/IRQ15 87
PF3/LWR 88
PF4/HWR 89
PF5/RD 90
PF6/AS 91
PG0/CS0 101
PG1/CS1 102
PG2/CS2 103
PG3/CS3 104
PH0/CS4 105
PH1/CS5 106
PH2/CS6/(IRQ6)
111
PH3/CS7/OE/(IRQ7)
112
PG4/BREQO
113
PG5/BACK
114
PG6/BREQ
115
P55/AN13/IRQ5
128
IC11
H8S/HD64F2676VFC33
R35 220
VCC3
VCC3
VCC3
C21 CE0.1u
C39 CE1.0u
XVPWM XUPWM
XEN
YVPWM
YEN
YWPWM
/XB /XA /YA /YB
INT4K
/MTRERR
T65 T66
/MTRRST
FWEXY
FWEXY
1
2
3
4
5
10
9
8
7
6
RA19 EXBA10E103J
1
2
3
4
5
10
9
8
7
6
RA2 EXBA10E103J
1
2
3
4
5
10
9
8
7
6
RA23
EXBA10E103J
1
2
3
4
5
10
9
8
7
6
RA24 EXBA10E103J
1
2 3 4 5
10
9 8 7
6
RA21
EXBA10E103J
1
2 3 4 5
10
9 8 7
6
RA22
EXBA10E103J
T67 T68
T64 T63
C22 CE0.1u C25 CE0.1u
C23 CE0.1u
1
2
3
4
5
10
9
8
7
6
RA20 EXBA10E103J
VCC3
VCC3
Cmd_MtoS Cmd_StoM Cmd_StoM
Cmd_MtoS
INT4K
XYCLK DDA_MtoS
YUPWM
/LESSTHAN_XY
T72 T73 T74
VCC3
C24
CE0.1u
C78
CE1000p
C79
CE1000p
C80
CE1000p
C81
CE1000p
T29
T70T69
T62
R283.3k
XWPWM
R20
10K
C73
CE0.022u
R7 1.0K
VCC3
R60330
VCC3
VCC3
C72
CE0.022u
R6
1.0K
R59330
C71
CE0.022u
R5 1.0K
R58330
C70
CE0.022u
R57330
R8 1.0K
YUCRNT XVCRNT XUCRNT
5
544
6
633
7
722
8
811
RA38
EXBV8V103J
T71
/Cmd_HS /Cmd_HS
T24T23T22
YVCRNT
VCC
1 2 3 4 5
CN5 53014-05 R21
10K VCC3
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28
CN2 IL-FPC-28ST-N
R47 47
VCC
VCC3
VCC12
IC7A 74LVC14
10 11
IC7E 74LVC14
34
IC7B 74LVC14
12 13
IC7F 74LVC14
56
IC7C 74LVC14
/XA /XB /XHU /XHW /XHV
A B
U=C1 W=C2 V=C3
55
4
466
3
377
2
288
1
1
RA28 EXBV8V470J
R48
47
VCC
VCC
12
IC8A 74LVC14
8 9
IC8D 74LVC14
34
IC8B 74LVC14
10 11
IC8E 74LVC14
56
IC8C 74LVC14
/YA /YB /YHU /YHW /YHV
A B
U=C1 W=C2 V=C3
DDA_StoM
/MTRERR
/XHU /XHW /XHV /YHU /YHW /YHV INT4K
T75 T76 T77
R30 3.3k
55
4
466
3
377
2
288
1
1
RA39 EXBV8V103J
8 9
IC7D 74LVC14
Z0SENS
Z0
FL7
EXCML20A390U
FL8
EXCML20A390U
FL9
EXCML20A390U
FL12
EXCML20A390U
FL10
EXCML20A390U
FL11
EXCML20A390U
XYCLK DDA_MtoS DDA_StoM
/MTRERR
55
4
466
3
377
2
288
1
1
RA40 EXBV8V103J
55 4
466
3
377
2
288
1
1
RA41 EXBV8V103J
C20 CE0.1u
R110 22k
T26 T28
T27T25
Z0SENSZ0
55 4
466
3
377
2
288
1
1
RA31 EXBV8V561J
R51 560
55 4
466
3
377
2
288
1
1
RA32
EXBV8V561J
R52 560
1 2 3 4 5 6 7 8 9 10 11 12 13 14
CN3 5267-14A
R124 Not use
R120 10k
R127
Non
R128 Non R121 10k
C100
CE1000p
C110
CE1000p
C103
CE1000p
C104
CE1000p
C111
CE1000p
C105
CE1000p
C106
CE1000p
C108
CE1000p
C109
CE1000p
C107
CE1000p
R129
10k
VCC3
VCC3
C102 CE0.1u