ION All-Star Guitar User manual

Confidential ION Audio Service Manual
ION Audio
All-Star Guitar
[iGT06]
Service Manual
v1.0
2012.11.05
The information in this document contains privileged and confidential information. It is intended
only for the use of those authorized by ION Audio. If you are not the authorized, intended
recipient, you are hereby notified that any review, dissemination, distribution or duplication of this
document is strictly prohibited. If you are not authorized, please contact ION Audio and destroy
all copies of this document. You may contact ION Audio at [email protected].
Copyright ION Audio
ATTENTION!
THIS DOCUMENT CONTAINS SENSITIVE
PROPRIETARY INFORMATION.
ALL RECIPIENTS MUST HAVE A CURRENT
NON-DISCLOSURE AGREEMENT ON FILE
WITH ION AUDIO.
DO NOT MAKE ILLEGAL
COPIES OF THIS DOCUMENT

Confidential ION Audio Service Manual
PREFACE
This document is intended to assist the service technician in the operation, maintenance and
repair of the ION Audio device. Together with the User Reference Manual, this document
provides a complete description of the functionality and serviceability of the Device. Any
comments or suggestions you may have pertaining to the document are welcome and
encouraged.
READ THIS!
In addition to any purchase price that ION Audio may charge as consideration for ION Audio
selling or otherwise transferring this service manual (“Manual”) to you, if you are not a service and
repair facility (“Service Center”) authorized by ION Audio in writing to be an authorized Service
Center, ION Audio sells or transfers the Manual to you on the following terms and conditions:
Only Service Centers authorized by ION Audio in writing are authorized to perform service and
repairs covered by an ION Audio warranty (if any), and transfer of the Manual to you does not
authorize you to be an authorized Service Center. Therefore, if you perform, or if the Manual
is used to perform, any service or repairs on any ION Audio product or part thereof, any
and all warranties of ION Audio as to that product and any service contract with ION Audio
for that product shall be voided and shall no longer apply for such product, even if your
services or repairs were done in accordance with the Manual.
All service or repairs done by you or with reference to the Manual shall be solely your
responsibility, and ION Audio shall have no liability for any such repairs or service work. All such
service or repairs are performed at the sole risk of the person performing the service or
repairs. You agree that all such work will be performed in a competent, professional and safe
manner at all times and to indemnify and fully hold ION Audio and its successors and assigns
harmless in the event of any failure to so perform.
Your purchase of the Manual shall be for your own ultimate use and shall not be for purposes of
resale or other transfer.
As the owner of the copyright to the Manual, ION Audio does not give you the right to copy the
Manual, and you agree not to copy the Manual without the written authorization of ION Audio.
ION Audio has no obligation to provide to you any correction of, or supplement to, the Manual, or
any new or superseding version thereof.
ION Audio shall have the right to refuse to sell or otherwise transfer repair parts or materials to
you in its sole discretion. You shall not use, sell or otherwise transfer spare or replacement parts
supplied by ION Audio to you (i) to repair or be used in products manufactured for or by third
parties or (ii) to any third parties for any purpose.
You shall not make any warranties or guarantees with respect to the products of ION Audio or the
use thereof on behalf of ION Audio or in your own name.
The foregoing describes the entire understanding related to sale or transfer of the Manual to you,
and no other terms shall apply unless in a writing signed by an authorized representative of ION
Audio.
All Trademarks are property of their respective companies.

Confidential ION Audio Service Manual
WARNINGS
TO REDUCE THE RISK OF ELECTRIC SHOCK OR FIRE, DO NOT EXPOSE
THIS PRODUCT TO WATER OR MOISTURE.
The arrowhead symbol on a lightning flash inside a triangle is
intended to alert the user to the presence of uninsulated "dangerous
voltage" within the enclosed product which may be of sufficient
magnitude to constitute a risk of electric shock to persons.
The exclamation point inside a triangle is intended to alert the user
to the presence of important operating, maintenance and servicing
instructions in the literature which accompanies the product.
REPAIR BY ANY PERSON OR ENTITY OTHER THAN AN AUTHORIZED ION
AUDIO SERVICE CENTER WILL VOID THE ION AUDIO WARRANTY.
PROVISION OF THIS MANUAL DOES NOT AUTHORIZE THE RECIPIENT TO
COMPETE WITH ANY ION AUDIO DISTRIBUTOR OR AUTHORIZED REPAIR
SERVICE CENTER IN THE PROVISION OF REPAIR SERVICES OR TO BE
OR MAKE REPAIRS AS AN AUTHORIZED SERVICE CENTER.
ALL REPAIRS DONE BY ANY ENTITY OTHER THAN AN AUTHORIZED ION
AUDIO SERVICE CENTER SHALL BE SOLELY THE RESPONSIBILITY OF
THAT ENTITY, AND ION AUDIO SHALL HAVE NO LIABILITY TO THAT
ENTITY OR TO ANY OTHER PARTY FOR ANY REPAIRS BY THAT ENTITY.
Regarding the Power Supply Fuse
CAUTION: The product under service may employ the use of a
replaceable fuse. Danger of fire or electrocution if fuse is incorrectly
replaced. Replace with only the same type or equivalent type
recommended by the equipment manufacturer.
Regarding the Internal Battery
CAUTION: The product under service may employ the use of a
internal battery. Danger of explosion if battery is incorrectly
replaced. Replace only with the same or equivalent type
recommended by the manufacturer. Dispose of used batteries
according to the manufacturer's instruction.

Confidential ION Audio Service Manual
Safety Instructions
Carefully read the applicable items of the operating instructions and these safety suggestions
before using this product. Use extra care to follow the warnings written on the product itself and in
the operating instructions. Keep the operating instructions and safety suggestions for reference in
the future.
1. Power Source. The product should only be connected to a power supply which is described
either in the operating instructions or in markings on the product.
2. Power Cord Protection. AC power supply cords should be placed such that no one is likely to
step on the cords and such that nothing will be placed on or against them.
3. Periods of Non-use. If the product is not used for any significant period of time, the product's
AC power supply cord should be unplugged from the AC outlet.
4. Foreign Objects and Liquids. Take care not to allow liquids to spill or objects to fall into any
openings of the product.
5. Water or Moisture. The product should not be used near any water or in moisture.
6. Heat. Do not place the product near heat sources such as stoves, heat registers, radiators or
other heat producing equipment.
7. Ventilation. When installing the product, make sure that the product has adequate
ventilation. Improperly ventilating the product may cause overheating, which may damage the
product.
8. Mounting. The product should only be used with a rack which the manufacturer
recommends. The combination of the product and rack should be moved carefully. Quick
movements, excessive force or uneven surfaces may overturn the combination which may
damage the product and rack combination.
9. Cleaning. The product should only be cleaned as the manufacturer recommends.
10. Service. The user should only attempt the limited service or upkeep specifically described in
the operating instructions for the user. For any other service required, the product should be
taken to an authorized service center as described in the operating instructions.
11. Damage to the Product. Qualified service personnel should service the unit in certain
situations including without limitation when:
a. Liquid has spilled or objects have fallen into the product,
b. The product is exposed to water or excessive moisture,
c. The AC power supply plug or cord is damaged,
d. The product shows an inappropriate change in performance or does not operate
normally, or
e. The enclosure of the product has been damaged.

Confidential ION Audio Service Manual
iGT06
BOM (Bill of Materials)

No. Description unit QTY Remark
1SMD IC NJU7223DL1-33 3pin TO-252 PCS 1.0
2SMD IC LMV358SG-13 8Pin SOP-8L PCS 1.0
3SMD IC MSS-PAM8003 16pin SOP-16 PCS 1.0
4SMD DIODE IN4001 PCS 2.0
5SMD Transistor MBT4403 PCS 1.0
6SMD BSS138 SOT-23 PCS 2.0
7SMD Resistor1K 0603 ±1% PCS 5.0
8SMD Resistor1.50K 0603 ±1% PCS 1.0
9SMD Resistor10.0K 0603 ±1% PCS 8.0
10 SMD Resistor20K 0603 ±1% PCS 2.0
11 SMD Resistor28.0K 0603 ±1% PCS 1.0
12 SMD Resistor75K 0603 ±1% PCS 2.0
13 SMD Resistor10Ω(10R)0603 ±5% PCS 1.0
14 SMD Resistor10K 0603 ±5% PCS 3.0
15 SMD Resistor100K 0603 ±5% PCS 2.0
16 SMD Capactor 10P(0603) ±5%NPO 50V PCS 2.0
17 SMD Capactor 33P(0603) ±5%NPO 50V PCS 4.0
18 SMD Capactor 47P(0603) ±5%NPO 50V PCS 6.0
19 SMD Capactor 100P(0603) ±5%NPO 50V PCS 1.0
20 SMD Capactor 104（0.1uF）0603 ±10% 50V PCS 6.0
21 SMD Capactor 224 (0.22uF)0603 ±10% 50V PCS 2.0
22 SMD Capactor 474（0.47uF）0603 ±10% 50V PCS 2.0
23 SMD Capactor 1uF（0603) ±10% 50V PCS 1.0
24 SMD Electrolytic Capactor 22UF（0805) ±10% 16V PCS 3.0
25 SMD Inductor 102±10%(0805) PCS 2.0 L4, L14
26 SMD Inductor 120 uH±10%(0805) PCS 4.0
27 SMD Inductor 160 nH±10%(0805) PCS 4.0
28 SMD 102±10% SA75-102M PCS 1.0 L1
29 SMD 10 uH±10% SA43-100M PCS 2.0 L10 - L13
30 Electrolytic Capactor 10UF ±10% 16V(4*7mm) PCS 3.0
31 Electrolytic Capactor 150UF ±10% 25V PCS 2.0
IPAD GUITAR B.O.M-20120321
（Mainboard)- Electronic parts

32 10k P1 PCS 1.0
33 Switch 16*14MM PCS 1.0
34 PTC Resistor250mA PCS 1.0
35 2PIN+250MM wires∮1.2mm PCS 1.0 For SPEAKER
36 2PIN+280MM wires∮1.2mm PCS 1.0 For ON/OFF
37 3PIN +280MM wires∮1.2mm PCS 1.0 For VR
38 wires (50mm∮1.2mm) PCS 1.0 For ON/OFF
39 2PIN PH2.0 PCS 2.0
40 3PIN PH2.0 PCS 1.0 For VR
41 8PIN PH2.0 PCS 1.0
42 9PIN PH2.0 PCS 1.0
43 Speaker L=77MM 4Ω3W PCS 1.0
44 30pin _ipad (DRM ipad CABLE CON) MFI517-0433 PCS 1.0
MFI870-1281 PCS 1.0
MFI870-1282 PCS 1.0
45 9Pin 2.0 30pin(ipad), L=250MM PCS 1.0
46 Double sides glass-fiber PCB 22*5.2*0.8MM PCS 1.0 For 30pin
47 Double sides glass-fiber PCB45*85*1.6MM PCS 1.0
連接線塑膠殼 SET 1.0
PCS
1 SMD IC MF1341S2162 20pin PCS 1.0
2 SMD IC STM32F102R8T6 64pin LQFP64P PCS 1.0
3 SMD IC 74HC138 16pin SOIC-16P PCS 3.0
4 SMD Transistor MBT4401 PCS 12.0
5 SMDTransistor MBT4403 PCS 8.0
6 SMD LL4148 PCS 84.0
7SMD Resistor22Ω(22R)0603 ±5% PCS 2.0
8SMD Resistor100Ω(101)0603 ±5% PCS 8.0
9 SMD Resistor1K(102)0603 ±5% PCS 8.0
10 SMD Resistor10K(103)0603 ±5% PCS 28.0
11 SMD Resistor 68Ω*8Pin 0603 ±5% PCS 3.0
12 SMD Capactor 18P(0603) ±5%NPO 50V PCS 2.0
13 SMD Capactor 103(0603) ±10%X7R 50V PCS 1.0
14 SMD Capactor 104(0.1uF)0603 ±10%X7R 16V PCS 10.0
15 SMD LED 0603 Red PCS 84.0
(Guitar neck) - Electronic parts

16 Dip 3
∮
LED Red (LED1---LED6) PCS 6.0
17 8MHZ crystal PCS 1.0
18 2PIN degree 90 PH2.0 PCS 1.0 for 12pin A
19 6PIN degree 90 PH2.0 PCS 1.0 for 12pin A
20 20PIN degree 90 JTAG-20Pin PCS 1.0
21 12pin Male PCS 1.0
22 12pin Female PCS 1.0
23 6PIN 2.0 L=60MM wires∮1.2mm PCS 1.0 for 12pin A
24 2PIN 2.0 L=60MM wires∮1.2mm PCS 1.0 for 12pin A
25 8PIN 2.0 L=280MM wires∮1.2mm PCS 1.0 for 12pin B
26 Single sides glass-fiber PCB 50*10*1.0MM PCS 1.0 for 12pin A
27 Single sides glass-fiber PCB 28*23.5*1.0MM PCS 1.0 for 12pin B
28 Double-sides glass-fiber PCB51*437*1.6MM PCS 1.0
Headstock parts (琴頭部分)
1Tunning peg ABS 5g 吉它琴紐 PCS 1.000
2Headstock top cover Black ABS20g 琴頭上蓋 PCS 1.000
3Headstock bottom cover Black ABS30g 琴頭下蓋 PCS 1.000
4Headstock latch knob ABS Black 1g 琴頭推動鍵 PCS 1.000
532.7*32.3*1mm (metal plate)吉它琴標固定鐵片 PCS 1.000
6Spring
∮
4.7*
∮
0.5*8T*12L 彈簧 PCS 1.000
7 Screw2*6PB PCS 1.000
8 Screw3*8FB PCS 5.000
Guitar fret parts 琴杆部分
1Fret top cover 4625C ABS75g 琴標上蓋 PCS 1.000 printing
2Fret bottom cover Black ABS90g 琴標下蓋 PCS 1.000
3Fret button ABS 6g 琴標按鍵1PCS 12.000
4Fret button3 ABS 6g 琴標按鍵3PCS 12.000
5Fret button5 ABS 6g 琴標按鍵5PCS 12.000
6Fret button7 ABS 6g 琴標按鍵7PCS 12.000
7Fret button9 ABS 6g 琴標按鍵9PCS 12.000
8Fret button11 ABS 6g 琴標按鍵11 PCS 12.000
9Fret button13 ABS 6g 琴標按鍵13 PCS 12.000
10 support plate - leftside Black ABS5g 左壓板 PCS 1.000
11 support plate - rightside Black ABS5g 右壓板 PCS 1.000
12 Screw3*7FB PCS 3.000
13 Screw3*8PB PCS 12.000
Mechanical parts

14 Screw2.3*8*8PWB PCS 2.000
15 Screw2.6*5*8PWB PCS 2.000
16 Rubber conduct pad A102*42.7*2.9mm 18key PCS 1.000
17 Rubber conduct pad 111.7*45.7*2.9mm 24key PCS 1.000
18 Rubber conduct pad C108*48.5*2.9mm 30key PCS 1.000
19 Rubber conduct pad D40*50.7*2.9mm 30key PCS 1.000
20 Fret board support metal-leftside 76.5*8.7*3mm PCS 1.000
21 Fret board support metal-rightside 89*8.7*6.5mm PCS 1.000
22 Yellow Glue（102H） KG 0.005
23 PS3 301 glue 瓶0.015
Guitar body 主體部分
1Guitar Body bottom cover Black ABS310g 吉它主體后蓋 PCS 1.000
2Ipad holder top Black ABS190g IPAD壓上蓋 PCS 1.000
3Ipad holder bottom Black ABS105g IPAD壓下蓋 PCS 1.000
4Border TPE33g 框架 PCS 1.000
5slide block Black ABS17g 滑塊 PCS 1.000
6Ipad holder leftside latch Black ABS 9g IPAD蓋子左開關 PCS 1.000
7Ipad holder rightside latch Black ABS 9g IPAD蓋子右開關 PCS 1.000
8latch plate Black ABS10g 滑塊蓋子 PCS 1.000
9Latch Black ABS4g 推動開關 PCS 1.000
10 Latch cover Black ABS3g 推動開關蓋 PCS 1.000
11 Battery cover Black ABS10g 電池蓋 PCS 1.000
printing 烙印 PCS 1.000
12 Guitar Body top cover Black ABS260g 吉它主體前蓋 PCS 1.000
13 Speaker cover ABS15g 喇叭罩 PCS 1.000
14 Volume knob ABS 4.5g 旋鈕 PCS 1.000
15 VR housing ABS5g VR固定罩 PCS 1.000
16 Spring plate ABS2g 彈簧壓片 PCS 2.000
17 Spring plate ABS2g 彈塊 PCS 2.000
18 30pins cable housing Black ABS 7g 30PIN母蓋子 PCS 1.000
19 Strap button ABS 1.4g 背帶螺旋扣 PCS 1.000
20 Strap button) ABS 1.4g 背帶扣 PCS 1.000
21 Iphone holder top Black ABS 100g IPHONE轉換殼上蓋 PCS 1.000
22 Iphone holder bottom Black ABS 60g IPHONE轉換殼下蓋 PCS 1.000
23 Iphone holder cover Black ABS 40g IPHONE外套 PCS 1.000
24 Ipad protect sponge IPAD保護墊 PCS 1.000
25 Battery Spring - + PCS 1.000

26 Battery Spring - PCS 1.000
27 Battery Spring + - PCS 2.000
28 Battery Spring + PCS 1.000
29 Label 90*44MM PCS 1.000
30 Spring
∮
5.5*
∮
0.5*7T*15L PCS 2.000
31 Yellow Glue（102H） PCS 0.008
32 Oil 7092 PCS 0.001
33 PS3 301 glue PCS 0.025
34 Black EVA25*55*3mm PCS 1.000
35 Speaker cloth cover
∮
75 *1mm PCS 1.000
36 Screw2.6*8PB PCS 20.000
37 Screw2.3*6PB PCS 2.000
38 Screw3*10PB PCS 12.000
39 Screw2.6*8+6PWB PCS 4.000
40 Spring
∮
6*
∮
0.8*15L*8N PCS 2.000
41 Spring
∮
8*
∮
0.8*50L*20N PCS 1.000
42 Spong
∮
45*35*20mm PCS 1.000
43 Core axis
∮
4*38mm PCS 2.000
4. Packing parts
1 Master Carton 54*7.25*39.6cm PCS 1
2 Gift Box 485*350*90mm PCS 1
3 Blister 475*345*85mm 0.8MM PCS 1
4 insert card 600*80mm PCS 1
5 insert card 350*220mm PCS 1
6 PE bag 550*100mm PCS 1
7 PE bag 220*120mm PCS 1
8Strap（Include PE bag ）PCS 1
9 Energizer battery PCS 4
10 Drier 20g PCS 2
11 Tape 60*100Y PCS 0.015
12 Quick start Guide PCS 1
14 safey & Warranty manual PCS 1
15 CODE39 PCS 1
16 Serial number PCS 4
17 PE Paper PCS 1
18 Plus Gig Bag PCS 1

Confidential ION Audio Service Manual
iGT06
Guitar neck assembly