Italkero Fiammella User manual

2GENERAL
COMPLIANCE
Our appliance are compliance at:
Gas directive 90/396/CEE
Electromagnetic directive compatible 89/336/CEE
Low-tension directive 73/23/CEE 0694
RANGE
Fiammella
MODEL CODE
FM40R2 M0000

Kind Technical
We thank you for choosing the appliance. We can assure you its performance will be long lasting,
reliable when it is installed and used properly (manufacturer’s guidelines are followed).
Good work and thanks
The Manufacturer.
3
GENERAL
WARRANTY
Provided that it is fitted in accordance with the Manufacturer's instructions, this
appliance benefits from the statutory warranty.

GENERAL
General informations pag.5
Safety rules pag.5
Appliance description pag.6
Identification pag.6
Structure pag.7
Technical data pag.8
Accessories pag.8
Electrical scheme pag.9
Control panel pag.10
INSTALLATION
Receiving the product pag.11
Weight and dimension pag.13
Installation
- Apparatus choice location pag.14
- Intake & exhaust tube fumes assemblage pag.16
-- Tube Kit Ø 54 mm with unique term. (Standard) pag.17
-- Tube Kit Ø 54 mm with single term. (Speciale) pag.18
- Appliance assemblage pag.23
Electrical collegaments pag.25
Gas connection pag.26
CUSTOMER SERVICE
Preliminary operations pag.26
First service start pag.27
Processor control box malfunction pag.28
Controls during the first & after starting service pag.28
Gas transformation pag.29
Regolation pag.30
Ordinary maintenance pag.31
Appliance clean out pag.31
Components replacement pag.32
Disassembly & reassembly of the skirt pag.36
Eventual anomalies & remedies pag.36
Useful information pag.38
This Manual is composed by 40 pages.
4GENERAL
In same parts of the book there are used these symbols:
Attention: it used to underline particular caution or actions.
Prohibited: it used to underline the actions that don’t half to
be executed.
INDEX

We like to remember that, products that use combustion
or electrical energy there is security rule to observe
before operating.
Do not allow children to be near the appliance.
It is prohibited to turn on an electrical device if there
is a gas smell.
In this case:
- Open windows and door.
- Close the gas tap.
- Call a Technical Service Assistance.
It is prohibited to touch the appliance with wet hand
or other parts of your body.
-Electrical Hazard: Do not touch the appliance with
wet feet or other part of your body.
It is prohibited to clean the appliance when it is run-
ning.
It is prohibited to pull, remove and wring electric
wires outside the appliance also if the electrical
supply is turned off.
It is prohibited place over the appliance, towels, tea
clothes and other could be cause of inefficiency or
also source of hazard.
It is prohibited to leave paper, plastic, or other things
of the appliance box outside within a child’s reach.
After removing the packaging, check the integrity of
the contents. In case of discrepancies, contact the
Agency that sold the appliance.
The appliance must be installed by an authorised
company pursuant to Law no. 46 dated 5 March
1990. After installation, such company should issue
the owner with a declaration of conformity of proper
installation, according to current national regulations
and any local regulations pursuant to Art. 17 of law
no. 46/90 and the instructions provided by the
Manufacturer in the installer's booklet that accompa-
nies the product.
The APPLIANCE must be used as intended by the
Manufacturer and for the purpose for which it was
expressly built.
The Manufacturer disclaims any contractual and
non-contractual liability for injury to persons and ani-
mals and damage to things caused by installation,
adjustment and maintenance errors or improper
appliance use.
If the APPLIANCE is not used for a long period of
time, the following operations will have to be perfor-
med:
- position the master switch of the appliance on
"OFF"
- position the master switch of the system, if fitted, on
"OFF" or disconnect the plug from the power socket.
- close the gas tap
The appliance should be serviced at least once a
year.
This booklet is an integral part of the appliance and
must therefore be carefully looked after and
ALWAYS accompany the APPLIANCE, including
when this is sold to another user or transferred to
another system.
In case of damage or loss, ask the Area After Sales
service of the Manufacturer for another copy.
Always make sure that curtains or other objects do
not obstruct the suction filter and the room air outlet
vent.
Only connect the appliance to properly earthed
power sockets.
Only install the appliance in dry environments (pro-
tection IP 20)
The appliance must not be operated wherever there
are hazardous materials, vapours or liquids.
Install the appliance on a flat surface to prevent any
malfunction.
5
GENERAL
GENERAL INFORMATIONS
SAFETY RULES

The appliance is identified through:
- Packed label:
A label that indicates the code and the combustion it
uses to identifies the appliance.
- Technical label:
The technical label reports the matrices numbers,
the gas prearrangement, and technical observation.
-Gas prearrangement label:
It reports the kind of gas the appliance has to use,
and if there is a transformation from one kind of gas
to another you have to change the old label.
Spare parts, or technical operation require, a
precise identification of the type of model.
If there is going to be any tampering of the technical
label, this will not consent the right identification of
the apparatus.
The appliance is a gas radiator that heat up the
atmosphere.
It has an intake of air that goes in the combustion
chamber type C.
The appliance is made with an aluminium body that
allows a high efficiency of heat; it also has a fan that
allows the dispersal of air faster in the rooms.
The convectors are arranged in factory for the func-
tion at gas methane and they can be transformed to
GPL(G30/G31) using the furnished nozzle kit.
Note: At request the apparatus can be furnished
already arranged at GPL.
It also has an electrical device that allows you to do
a series of things.
There also is a Processor Control Box (P.C.B
assy) that controls all the principals’ function of
the apparatus.
After there is the Control Panel that has other
options.
6GENERAL
Metano
Methane
G.P.L.
L.P.G.
APPLIANCE DESCRIPTION
IDENTIFICATION

7
GENERAL
1 Safety thermostat
2 Heat exchanger
3 Upper cover
4Technical data plate
5 Exchanger cover
6 Glass pipe
7 Gas valve
8 Power plug
9 Gas tap
10 Condenser
11 Convection fan
12 Combustion chamber
13 Pressure switch
14 Battery holder (buffer batteries)
15 Control unit
16 Combustion fan
17 Ignition electrode
18 Detection electrode
19 Air extraction pipe
20 Digital control
21 “Split” environment heat probe
22 “Integrated” environment heat probe
23 Display
24 ON/OFF key
4
5
6
7
8
9
10
11121314
15
16
17
18
19
3
20 21 22
2324
1
2
STRUCTURE

The following options are available upon request:
8GENERAL
Terminal capacity nomination (Qn)
Right efficiency
Nozzle pressure
Gas consumption (15°C) (nom./red.)
Type of apparatus
Combustion category
Efficiency class
Nozzle
Max/min value Atmospheric
heated by a convector
Quantity of air heated
Electrical alimentation
Power absorbed when in function
Protection degree
Weight with the convector in box
MODEL
kW
kW
%
mbar
m
3
/h
kg/h
n°
Ø
m
3
m
3
/h
V~Hz
W
kg
Terminal capacity reduction (Qn)
kW
kW
Terminal power convector nomination (Pn)
kW
Terminal power convector reduction (Pn) kW
Reduce nozzle pressure mbar
fiammella
4,5
88
C13 - C33 - C53
II
2H 3+
1
3
230~50
135
IP20
3,96
3,41
2,9
LPG
28,8/36,4
0,354/0,228
0,62
95
160
17/21
Methane
12,0
0,407/0,285
1,10
95
160
43
7,5
Methane
G30
G31 kg/h
0,349/0,225
Main pressure (nomination) mbar 29/3720
DESCRIPTION CODE
90°curve _Ø 54mm pipe union
Extension Ø 54mm L = 500mm
Extension Ø 54mm L = 1000mm
90°__curve Ø 54mm cast
Outer protection grille "GP" for separate end piece Ø 54mm
Recessed screen "SDP" for separate end piece Ø 54mm
Stack for pipe Ø 54mm
INSULATION for pipe Ø 54mm L= 1000mm (pack of 4 pcs.)
Inlet/Outlet end piece Ø 54mm L = 6 cm
135°curves _Ø 54mm
Outer protection grille "GPu" for combined end piece Ø 54mm
70000370 00
70000390 00
70000380 00
70000755 00
70000350 00
70000365 00
70000740 00
70000850 00
70000465 00
70000375 00
70000610 00
TECHNICAL DATA
ACCESSORIES

9
GENERAL
II I O
V.T.C.
TA
T1
CN1
3 2 1
CN2
1 2
CN6
3 2 1
CN3
4 3 2 1
VC
S I T
7530108_0B
CN9
1 2 3 4 5 6 CN7 1 2 CN8 1 2 3 CN5 1 2 3 4
1
2
EV2
4
3
TX
+RX
-
PP
SAS
SE
PS
F 1AT 250V
TL
LN
CL
230V~
EV1
SAI
CR
DDS 174
II
I
0
BL
RD
WH
SAI INTEGRATED ENVIRONMENT PROBE
SAS SPLIT ENVIRONMENT PROBE
SE EXTERNAL PROBE (optional)
VC COMBUSTION FAN
VTC TANGENTIAL-CENTRIFUGAL FAN
CN... CONNECTOR
T1 POWER TERMINAL
VT TANGENTIAL FAN
TA IGNITION TRANSFORMER
GND/+24V REMOTE CONTROL POWER SUPPLY
TX/RX SIGNAL TRANSMISSION/RETURN
BL BLUE LEAD
WH WHITE LEAD
RD RED LEAD
PP BATTERY HOLDER
SIT CONTROL BOARD
EA IGNITION ELECTRODE
ER DETECTION ELECTRODE
EV1 GAS SOLENOID VALVE
F“1AT 250V” FUSE
CL LINE CONNECTOR
EV2 POWER MODULATOR
LPHASE LINE
NNEUTRAL LINE
CRD DIGITAL REMOTE CONTROL
PS PRESSURE SWITCH
TL LIMIT THERMOSTAT
ER
ELECTRICAL SCHEME

12345
DESCRIPTION OF KEYS
a - Switch on the appliance (key 3);
b - Press MENU key (key 5);
c - Press DOWN key (key 2) to move the cursor onto the required menu line;
d - Press SELECT key (key 5);
note: keys 1, 2, 4 and 5 acquire different functions in the different menus.
• required setting
e - Press keys 1 and 2 to set the required parameter;
f - Press key 4 to store the parameter just set and pass onto the next;
g - Press OK key (key 5) to store all the set parameters and return to main menu;
10 GENERAL
CONTROL PANEL

The appliance is supplied protected by cardboard
packaging containing:
n. 1 Appliance
n. 1 Digital chronothermostat
n. 1 STANDARD pipe kit
n. 1 Metal template
n. 2 Bracket
n. 1 Documents envelope:
n. 1 User instruction booklet
n. 1 Installer booklet
n. 1 Gas transformation KIT
n. 1 Spare parts catalogue
n. 1 Warranty certificate
n. 1 Warranty labels
n. 1 Power socket
- PARALLEL PIPE KIT WITH SINGLE END PIECE
(STANDARD)
- STANDARD Ø 54 pipe KIT with single end piece
The Kit consists of:
Q.ty Description
1Gas tap with connections
1Adapter union for Ø 54 mm pipes
4Ø3.9 mm screws for fastening adapter
4Ø8 mm screw anchors for fastening template
2Ø54 mm pipes, L = 500 mm
1Single end piece with integrated rosette
4Ø6 mm screw anchors for fastening
single end piece
2Diaphragms
4O-Ring for pipes
For installation see INSTALLER section.
If the STANDARD Pipe KIT inside the appliance
packaging fails to satisfy the desired installation cha-
racteristics, new parts can be added (pipes, curves,
etc.) from the Manufacturer’s List.
To avoid any type of breakage or malfunc-
tion that could damage the appliance, we
suggest always using the Manufacturer’s original
accessories and spare parts.
11
INSTALLER
RECEIPT OF PRODUCT
500
nr. 4
O-Ring
nr. 4
3,9 x 9,5 nr. 4
(Ø 8mm)
nr. 4
(Ø 6mm)
Ø110

12 INSTALLER
Verify Tube kit
When the appliance is being installed be sure that all
the tubes are adjusted for the installation you want
done. The tube kits available are:
fiammella
MODEL CODE
TP540P 00000
description
KIT std. EXHAUST & INTAKE Ø 54mm (1 INDIVIDUAL)
TP54SP 00000 KIT special EXHAUST & INTAKE Ø 54mm (2 SINGLES)
KIT special EXHAUST & INTAKE Ø 54mm (1 INDIVIDUAL) INTERNAL Installation TP5410A5 00
500
nr. 4
O-Ring
nr. 4
3,9 x 9,5 nr. 4
(Ø 8mm)
nr. 4
(Ø 6mm)
Ø110
1000
mm
500 mm
500 mm
nr. 8
O-Ring
nr. 4
3,9 x 9,5
nr. 4
(Ø 8mm)
Cod. TP54OP 0000
Cod. TP5410A5 00
Cod. TP54SP 0000

Height ( B )
mm
1070
Width ( C )
mm
542
Depth ( A )
mm
351
Weight kg 43
DESCRIPTION
fiammella
13
INSTALLER
WEIGHT & DIMENSION
c
b
a

14 INSTALLER
GENERAL INFORMATIONS
This apparatus is tin respect to the environment; the
air is intake from the outside.
-When the appliance is being installed do not use
other pieces that are not give from the manufacturer.
-Don’t let the electrical cable touch heated parts, like
the grill or the intake & exhaust tubes.
Is the installation duty to tell the owner the behaviour
to keep during the apparatus function.
- To avoid problems don’t place cloth or other things
on top of the grill.
-Don’t block with cloths or rug the apparatus intake &
exhaust tubes.
APPARATUS CHOICE LOCATION
Before you’re going to install the appliance, check if
there is enough space for the correct function of the
appliance.
Check if around the appliance tubes there are mate-
rials that can support the heath, second check if the
wall is made of the right material and can support the
appliance weight.
Verified if around the exhaust fumes tubes, there is
no wood or plastic but there is the right material that
can support the heath.
The material where the appliance it going to be pla-
ced has to resist the exhaust tube heath (about
180°C).
In case of low resistant wall material it’s possi-
ble to realize a cavity around the exhaust fume
tube, and insulate with strong material for the pre-
sent temperature, otherwise execute a hole with a
larger diameter at least 4 cm respect to the exhaust
fume tube.
Its prohibited settles the appliance in rooms like
bath, or showers. For this installation you need
to realize special protections that make the appara-
tus consistent to the Electrical security rules.
INSTALLATION
Min.
150
Min.
150

Installation stage
The appliance installations stages are:
- Apparatus choice location
- Tube installation
- Parallel tube kit Ø 32 mm or Ø 54 mm with unique
terminal (standard)
- Separated pip kit Ø 32 mm o Ø 54 mm with single
terminal (special)
- Appliance installation
- Electrical collegaments
- Gas connection
TYPE OF INSTALLATION SECOND UNI CIG 7129
As we go on we are going to show you the types of
installation second by the Uni Cig 7129 rule.
INTAKE AND EXHAUST TUBE FUMES ASSEM-
BLAGE
The intake & exhaust tubes can be embedded insi-
de the wall, or in sight, they have to be protected to
avoid, risk condition.
We recommend that the unloaded tubes have to
have a good insulation using materials that have
also a resistant of more 200° C° (ex. HT/-
Armaflex) of temperature. Realize the holes for
fastening the tubes, after establish the hangers’
length; insert it in the right position.
Before assembling the tubes kit verifying that the
Max tube length has been respected, even the
Max loaded loss provided (See table).
15
INSTALLER
Ø unloaded intake tubes
Ø Wall hole single terminal tubes
Max single terminal tube length
Min comprehensive tube length
Loaded loss tube l 500 mm
Loaded loss tube l 1000 mm
Loaded loss single terminal
Loaded max loss permissible
MODEL
Fiammella
80
Loaded loss tube curve 90∞
mm
mm
m
mm
Pa
Pa
Pa
Pa
Pa
54
110
10
0,4
0,8
1
0,5
16
Loaded loss tube dye-cast curve 90∞C** Pa3
Single terminal Pa1
(*) - Sum of the pressure leak both
air suction and gas exhaust pipes.
(**) - MAX two dye-cast curve: 1
for intake and 1 for the unloaded.
C 53
C 13 C 33
A B
LATO DESTRO - RIGHT SIDE
L
h
C
32 mm
D
mm
A
B
C
134
134
54
D
h
L
765
1038
268
mm

FITTING THE METAL TEMPLATE
To establish the position of the metal template of the
APPLIANCE, use the same template moving it up
against the chosen wall or corner.
WALL installation:
- move the template (1) up against the wall and level;
- mark and make the holes A (Ø 8 mm);
- mark the centre point C on the wall and then make
the hole for the extraction and exhaust pipes;
- make a Ø 110 mm hole in the wall ( Ø 54 mm
pipes);
- place the template on the wall again and, with the
aid of a spirit level, check correct positioning and
fasten with screw anchors (holes A);
CORNER installation:
- fasten the two brackets (2) to the template (1);
- position the template in the corner and level;
- mark the holes B (Ø 8 mm) to fasten the template
to the two corner walls;
- mark the centre point C on the wall and then make
the hole for the extraction and exhaust pipes;
- make a Ø 110 mm hole in the wall ( Ø 54 mm
pipes);
- reposition the template in the corner and, with the
aid of a spirit level, check correct positioning and
fasten with screw anchors (holes B);
Tubes group adapter connection
To realize the group is necessary adapter tube
lengths so that it will increases a space from the wall
of 25 mm.
The cut has to be perpendicular to the axes tube,
being carefully do not deform the tube, then cut them
at measure for the connection adepter.
To fasten the tubes assemblage, use silicone grease
and verified that the O-ring don’t come out from there
seating.
Mi
n
15
0
Min.
150
770
C
A
A
B
1
2
Min.
150
Min.
150
770
C
A
A
1
16 INSTALLER

Outside grill assemblage (cod 7000000350)
To assemble the grill you only need the inserts, and
the steeliness steel flange.
Assemblage SDP protection (cod 7000000365)
The assembling is execute in the following way:
-After you have drilled on the outside wall put the
protection with mortar
-Assemblage the terminal tube with the equipment
screws
-Adapt the terminal to the tube length and grill pro-
tection between the walls.
The tube cuts have to be perpendicular being real
careful do not deform.
Kit parallel tube Ø 54 mm with unique terminal
(standard)
This kind of system is used when the unloaded fume
and the intake of air are next to the apparatus.
Assemblage the adapter tubes connection uni-
que terminal, from the out side.
-Insert in the wall the assembled group adapter con-
nection, angles, and curves.
Position the unloaded/intake tubes at thread outside
wall, being real careful that the short tube is always
up (unloaded tube)
-Fasten the group adepter connection to the templa-
te with the screw set.
-Insert the unique terminal until the plastic ring tou-
ches the wall.
-Mark with a punch the holes for the fastening
-Cut the terminal then make the hole for the inserts
Ø 6 mm
-Fasten the unique terminal to the wall using the
inserts Ø 6mm seeing that the unloaded tube is
toward up.
Ascertain that the adapter tubes connections
are correctly inserted. To fasten the tubes
assemblage, use silicone grease and verified that
the O-ring don’t come out from there seating.
Before you wall up the tubes, provide to insulate the
exhaust fume tube with material resistant to the 200°
C° (ex. HT/-Armaflex)
17
INSTALLER
Ø 54
SDP
GP
Ø 54

How to mount special pipes kit from inside the
room to be warmed.
Drill the hole on the wall. Shorten the special
pipes in order to match the real thickness of the
wall (see picture).
IMPORTANT: Cutting must be perpendicular to
the pipe axis, please handle with care in order not
to deform the pipes.
Before you insert the pipes through the hole you
must fix the SPECIAL KIT to the fitting connector by
screws on issue.
Insert the whole assembling (Special kit + fitting con-
nector) through the hole on the wall. Fix it on the
metal mounting template by screws on issue.
Tube kit Ø 54 mm with unique terminal
(SPECIAL).
This kit, uses separate tubes and are indicated when the
exhaust fumes and intake are fore way the apparatus.
The type of installation are more than one kind, but
they can be lead to the 3 example described in this
chapter.
Before pipes kit assemblage, verifying maxi-
mum pipes length be respected, considering
the maximum pressure leak consented (see
below chart).
Ø unloaded intake tubes
Ø Wall hole single terminal tubes
Max single terminal tube length
Min comprehensive tube length
Loaded loss tube l 500 mm
Loaded loss tube l 1000 mm
Loaded loss single terminal
Loaded max loss permissible
MODEL
Fiammella
80
Loaded loss tube curve 90°
mm
mm
m
mm
Pa
Pa
Pa
Pa
Pa
54
110
10
0,4
0,8
1
0,5
16
Loaded loss tube dye-cast curve 90°C** Pa3
Single terminal Pa1
(*) - Sum of the pressure leak both
air suction and gas exhaust pipes.
(**) - MAX two dye-cast curve: 1
for intake and 1 for the unloaded.
18 INSTALLER

Chances A1/A2 tube assemblage in wall.
This solution can be adapted when the wall thick-
ness consent to execute the trace for the connection
tubes, and can be realize in two ways:
CASE A1 (with Ø 54 mm pipes)
To install the fume exhaust and air extraction pipes:
- mark the centre (A) and make the hole B (Ø 65 mm
for the Ø 54 mm pipe).
- make the recess in the wall to house the curve and
remaining pipes.
- WALL installation: fasten the template to the wall
using the Ø 8 mm screw anchors provided. Use the
holes C.
- CORNER installation: rest and fasten the brackets
(D) above the template using the holes C. Fasten the
Template+Brackets to the corner walls, using the
holes E on the brackets.
With hard coverings, to house the fastening
screws of the adapter union, two recesses are
required. Use the template to mark the holes to be
made with Ø 6 mm drill.
In the case of normal plaster, simply pass a 3mm
diameter drill bit through the holes.
Before you wall up the tubes, provide to
insulate the exhaust fume tubes, with strong
materials resistant at a greater temperature of
200 °C (ex. HT/-Armaflex).
Min.
150
Min.
150
770
AB
C
C
D
D
E
E
A1 A2
MIN
200
mm
19
INSTALLER

Group adapter connection tube
-- With Ø 54 mm tubes
- Adapting the length tube; to the wall space so it
increases 25 mm, then cut it.
- Open the group adepter connections disassemble
the two flanges (1) unscrew the screws (2) take off
the reductions (3 only for the 0 32mm tubes) then
assemble the group.
- Assemble the unique terminal (4) to tube (5).
The cut has to be perpendicular to the axe
tubes, being real careful don’t deform.
At the cut, take away real carefully the featheredge,
after make the fastening holes.
+25mm
L
L
1
2
34
1
Ø 54
5
2
4
36
20 INSTALLER