ITT Hydrovar User manual

ITT
HYDROVAR
Pump Control
Quick Start Guide
Startup of a Hydrovar drive or Packaged Hy-
drovar Pump/Drive. Consult IM223 for recom-
mended system design, including pump, valves,
transducer, and diaphragm tank. For additional
applications, consult IM223.
Must be installed by qualified personnel.
1. Align drive on 3 Ph/TEFC motor and attach to mo-
tor using 4 clamps and screws provided. Remove
cover.
2. Verify power is off before connecting to drive.
Attach power wires to pump mounted fused
disconnect (if packaged product) or from wall
mounted fused disconnect or breaker box. Use
fast acting Class T fuses. Route wires through
cable gland, conduit plate – large opening –and
through cable gland nut.
3. Attach Power wires to drive: Attach ground wire
to ground screw. If 1 Ph, attach L and N to ap-
propriately labeled terminals. If 3 Ph, attach wires
to appropriate L1, L2, L3 terminals. See IOM for
terminal locations.
1 Ph 2, 3 HP 3 Ph 3, 5 HP 3 Ph 7.5, 10, 15 HP
(A) Power supply (B) Motor (C) Terminal block:
connections - START/STOP
(D) RS-485 Interface (E) Status-Relays - SOLORUN
- User interface - RS-485 Interface
- Internal interface (F) Optional
Relay Card
4. Drive connection to motor: Route wires through
cable gland and other large conduit opening as
above. Connect wires to appropriate terminals.
Use crimp-on spades for sizes 2, 3, 5 HP. Termi-
nate wires at terminals U, V, W for sizes 7.5 HP
and up.
*** Route the following low voltage wires
through small conduit glands and openings as
needed. ***
5. Attach transducer wires to terminals X3: 1-3;
Shield, White, Brown respectively.
6. Attach thermal overload switch to motor body at
conduit box screw, and terminate at the 2 termi-
nals labeled X1 PTC. If not using Thermal over-
load switch, place jumper between PTC terminals.
7. Provide Emergency stop switch, or jumper be-
tween terminals X3: 7, 8.
8. Provide additional on/off switch or jumper be-
tween terminals X3: 11, 12
9. If using multiple communicating drives, attach
RS485 wires to terminals X4: 4-6, (-, +, Shield
respectively) on Master drives; X2: 1-3 on Basic
drives. Daisy chain communication wires starting
at Master drive to all additional drives.
10. Verify all connections are secure with no stray
wires. Attach ground wire from drive to cover
and replace cover. Note: Be sure cover sits secure-
ly on drive without pinching any wires. Securely
HAND TIGHTEN cover screws. Cover must be
firmly attached for buttons to function properly.
11. Connect power. The display should look as
follows:
12. See attached flowchart for available program-
ming options to change.
13. Push Right arrow to next screen to change Set-
point. Use Up/Down arrows to change setpoint,
(Required value).
14. Push left arrow once to get back to main screen.
Push left arrow again to get to Main menu. Use
Down arrow to scroll through menu options. To
change any parameter other than set point, you
must first enter a password. From main menu,
scroll down to Group 60, and push right arrow
once to parameter 61. Enter password using up
arrow key, (password = 66).
15. For multipump programming, change the high-
lighted parameters in the flowchart. Change:
Parameter 105 to “Cascade Serial”; set the pump
address to 1, 2, etc in parameter 106.
16. From main screen, press up arrow to start drive.
Check rotation on pump. Switch 2 of 3 line wires
from the drive at motor if reverse rotation.
ITT 0.0 Hz
STOP XXX.X PSI

ITT
SPECIFICATIONS ARE SUBJECT TO CHANGE WITHOUT NOTICE.
Copyright (c) 2009 ITT Corporation
Goulds Pumps and the ITT Engineered Blocks Symbol are
registered trademarks and tradenames of ITT Corporation.
Engineered for life
HYDROQSG July, 2009
www.goulds.com
100 SUBMENU
BASIC SETTINGS
200 SUBMENU
CONF INVERTER
300 SUBMENU
REGULATION
400 SUBMENU
SENSOR
500 SUBMENU
SEQUENCE CNTR
100 SUBMENU
BASIC SETTINGS
60 SUBMENU
SETTINGS
200 SUBMENU
CONF INVERTER
300 SUBMENU
REGULATION
400 SUBMENU
SENSOR
500 SUBMENU
SEQUENCE CNTR
61 PASSWORD 0000 105 MODE Controller 202 SOFTWARE HV V01.3
205 MAX. UNITS 6
210 INVERTER ALL
215 RAMP 1 4 sec
225 RAMP 3 70 sec
260 FMIN TIME 0 sec
265 BOOST 5 %
310 WINDOW 10 % 510 ACT.VAL.DEC 2 PSI 540 DROP FREQ 42.0 Hz
410 CONF SENSOR Sensor 1
315 HYSTERESIS 80 % 515 ENABLE FREQ 48 Hz 545 OVERVALUE disabled
415 SENSOR TYPE analog I 4-20mA
320 REG. MODE normal 520 ENABLE DLY 5 sec 550 OVERVAL DLY 0 sec
420 SENS. RANGE 300 PSI
325 FRQ. LIFT 30.0 Hz 525 SWITCH DLY 2 sec 555 SWITCH INTV 24 hours
425 SENS. CURVE linear
330 LIFT AMOUNT 0.0 % 530 DISABLE FRQ 30.0 Hz 560 SYNCH.LIM. 0.0 Hz
565 SYNCH.WIN. 2 Hz
570 MSTPRIORITY ON
430 SENS1 CAL 0 0 % = x,xx PSI
440 SENS2 CAL 0 0 % = x,xx PSI
435 SENS1 CAL X 0 % = xx,xx PSI
445 SENS2 CAL X 0 % = xx,xx PSI
285 SKIPFRQ CTR 0.0 Hz
270 KNEE FREQ. 60 Hz 286 SKIPFRQ RNG 60 Hz
275 POWER RED. OFF 290 CURR. LIMIT OFF
280 SEL.SW.FRQ. Auto 291 CURR. LIMIT 100 %
230 RAMP 4 70 sec
235 RAMP FMIN A 2 sec
240 RAMP FMIN D 2 sec
245 MAX. FREQ 60 Hz
250 MIN. FREQ 20 Hz
220 RAMP 2 4 sec
203 SET VER INV sel. 01 act. 01 106 PUMP ADDR 1
110 SET PASSW. 0066
115 LOCK FUNCT. 0066
120 DISP. CONTR. 75 %
125 DISP. BRIGHT 100 %
62 JOG Hz 50 PSI
305 JOG Hz 50 PSI 505 ACT.VAL.INC 5 PSI 535 DISABLE DLY 5 sec
405 DIMENS. UNIT PSI
255 CONF. FMIN F > 0
1000 SUBMENU
TESTRUN
800 SUBMENU
REQUIRED VALUES
700 SUBMENU
OUTPUTS
1000 SUBMENU
TESTRUN
1100 SUBMENU
SETUPS
1100 SUBMENU
SETUPS
605 MIN.THRESH. disabled 705 ANALOG OUT1 Output frequency
1005 TESTRUN 100 hours
610 DELAY TIME 2 sec
1010 TESTRUN FREQ. 30 Hz
710 ANALOG OUT2
Actual value
810 C.REQ.VAL.2 OFF
1120 PASSWORD 2 0000
907 OFFS.INPUT 100
1210 BAUDRATE 9600
1215 FORMAT RTU N81
830 ACTUAT.FRQ1 0.0 Hz
1220 PUMP ADDR 1
835 ACTUAT.FRQ2 0.0 Hz
805 C.REQ.VAL.1 digital
1110 FACTORY SET USA
905 OFFS.INPUT OFF
1205 ADDRESS 1
615 ERROR RESET ON
1015 TESTR.BOOST 10 %
715 CONF REL 1 Running
815 SW REQ.VAL Setpoint 1
1125 CLR ERRORS ALL
910 LEVEL 1 0 915 LEVEL 2 100
1020 TESTR.TIME 5 sec
720 CONF REL 2 Errors
820 REQ.VAL.1 50 PSI
1130 CLR MOTORH. ALL
912 OFFSET X1 0
917 OFFSET X2 100
1025 SEL.DEVICE 01
1030 TESTRUN MAN Press > 3 sec
825 REQ.VAL.2 50 PSI
1135 CLR OPERAT. Press > 3 sec
913 OFFSET Y1 0 PSI
918 OFFSET Y2 0 PSI
800 SUBMENU
REQUIRED VALUES
600 SUBMENU
ERRORS
600 SUBMENU
ERRORS
700 SUBMENU
OUTPUTS
1200 SUBMENU
RS485-INTERFACE
1200 SUBMENU
RS485-INTERFACE
900 SUBMENU
OFFSET
900 SUBMENU
OFFSET