Ives 112HD Series User manual

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829168-00(1) © 2006 Ingersoll-Rand Company Limited
112HD & 224HD Series Concealed Continuous Hinges
Installation Instructions
829168-00
CAUTION
Please follow the installation instructions carefully. Not doing so may result in improper installation and void
the manufacturers guarantee. These hinges have a permanent, factory applied lubricant. Removal or
alteration of this lubricant, anodizing or painting of the product in the field will void the guarantee.
Note: All standard length hinges are supplied slightly shorter than nominal door height to avoid threshold or carpet
ing clearance problems. All uncut hinges are templated and non handed. Use the same model for both right and left
hand openings. If hinge is longer than door and needs cut, follow instructions below. Once the hinge is cut it becomes
handed because the cut end must go on bottom.
Determine hinge height.
1
Cut hinge.
2
Fold hinge so that channel is up.
Starting on channel, cut through entire hinge
along line.
Debur all cut edges with file.
A.
B.
C.
If hinge is taller than door, hinge must be cut to match
door height. Hinge must not be taller than door height.
Mark hinge with line where cut is needed.
INSTALLATION NOTES
No reinforcing is necessary e cept on e tremely high frequency, e tremely heavy
or e tra-wide doors. Rivet nuts are required in the frame and door when door
weight e ceeds 450 pounds (up to 600 pounds).
If the mullion is between the doors, treat as a single door installation. If the
mullion is behind the doors, treat as a double door installation.
Reinforcing and Rivet nuts:
Pairs of Doors with Mullions:
3
If more than 13.5 is cut from
bottom of hinge, a set screw
bearings will be cut off. This
set screw bearing is required
for proper operation.
In this case remove the set
screw bearing from the cut off
section by loosening set
screw and sliding back
channel.
Loosen set screw(s) on
hinge, slide back channel,
and replace a non set screw
bearing with a set screw
bearing.
Slide channel back into place
and tighten all set screws.
A.
B.
C.
D.
Special note, when cutting off
more than 13.5 .
HINGE CUTTING (IF NECESSARY)
Set screw
bearing
Channel
C UTION
83, 85, and 95 hinges require 2 set
screw bearings.
120 hinges require 3 set screw bearings.
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Page 2 of 2 829168-00(1)
Mount hinge to door.
2
Mount door to frame
3
Check for proper operation
and clearances.
4
Place door leaf of hinge
against hinge edge of
door so that top of hinge
is flush with top of door.
Hinge aligment lip must
lay flat against full length
of door.
With hinge held firmly in place, mark all hole locations on
frame using center punch.
Drill all holes as in step 1.
Attach hinge leaf to door using fasteners provided and #3
phillips drive. See screw chart below.
Note: Fasten top screw first, and bottom most screw
second, making sure hinge is aligned correctly.
A.
B.
C.
D.
With door held securely,
position door 90 degrees to
opening and align mounting
holes in frame leaf of hinge
with marks on frame made
in step 1. Note: An angle
block, jack or shims will be
helpful in positioning the
door properly.
With hinge and door held
securely and accurately in
place, install #12-24 flat
head screw through top hole
in frame leaf of hinge and
into frame. Align other
holes and install all
other remaining screws.
A.
B.
Close door and check for
proper operation.
Check push side of door for
proper clearances. Clearance
for single door is shown to the
right and double door is
shown below.
Check with NFPA 80 manual
for clearance requirements
on FIRE-RATED openings.
A.
B.
C.
1/8”
Door
Frame
Mark frame hole locations.
1
Open hinge and place frame
leaf flat against surface of
frame leaving 1/8” gap
between top of hinge
and frame header.
Hinge lip should be
held tight against the
frame face from top
to bottom.
Mark all hole locations
on frame using center punch provided.
Drill all holes using #13 (.185”)
or 3/16” (.188”) drill for metal frame.
For wood frame use 5/32” (.156”) drill. Optional
wood screw pack required.
DO NOT install hinge to frame at this time.
A.
B.
C.
D.
1/8”
5/16”
1/8”
5/16”
1/8”
5/16”
3/16”
INSTALLATION
Flush
Door
Top view
Door
1/8”
Screw Chart
#12-24 flat head screws
#12-24 flat head screws (frame)
#12 x 1-1/2” flat head wood screws (door)
#12 x 1-1/2” flat head wood screws
Metal frame &
metal door
Metal frame &
wood door*
Wood frame* &
wood door*
Door & Frame
Material Screw Type
*Optional wood screw pack required.