J. A. Roby ultimate 2015 User manual

ULTIMATE 2015
CAN /ULC S627-00
UL 1482-2011
CAN/CSA STD B415.1-10
Instruction Manual
490, rue de l'Argon
Québec, CANADA G2N 2C9
Tél.: [phone] Fax : [phone]

1. Table of Content
1. Introduction......................................................................3
2. Nameplate. ......................................................................4
3. Appliance Dimension.......................................................5
4. Specifications. .................................................................5
5. Installation. ......................................................................6
Floor protection....................................................................6
Floor protection plate minimum dimensions. ...................6
Clearances of the stove until the floor plate protection....6
Minimums clearances to combustible material.....................7
Assembly before installation............................................8
Legs installation...............................................................8
Fan and Snap disc box installation..................................8
Firebricks installation............................................................9
Floor firebricks installation...............................................9
Back firebricks installation. ..............................................9
Side firebricks installation..............................................10
Firebricks installation on the pipes.................................10
General stove installation steps.....................................12
Chimney connector installation..........................................13
Chimney installation, General steps...................................14
Inside Masonry Chimney, Vertical Installation ...............15
Outside Vertical Installation...........................................15
Cathedral Vertical Installation........................................15
Offset Installation...........................................................16
Vertical Installation.........................................................17
6. External combustion air source. ....................................18
Exterior Air Intake pipe....................................................18
Installation of Air Intake Pipe. ........................................18
Air Inlet Obstruction.......................................................18
Stainless steel deflector replacement.................................19
Front deflector Add-on Replacement.............................19
Stainless steel tubes Installation....................................19
Tube support installation....................................................20
7. Operating Instructions ...................................................21
Primary and secondary air admission control..............21
Lightning fire....................................................................21
First fire..............................................................................21
Keep a fire. ........................................................................21
Fans Controls. ...................................................................22
Wood storage ....................................................................22
8. Maintenance..................................................................22
Ash Removal. ....................................................................22
Ash Disposal......................................................................22
Creosote Formation...........................................................22
Chimney Inspection. ..........................................................22
Chimney Sweeping............................................................23
Door care...........................................................................23
Air Tighten Adjustment.......................................................23
Door adjustment (hinges side).......................................23
Door adjustment (right side) ..........................................23
Cleaning up glass..........................................................23
Uninstalling and installing door......................................23
Broken glass replacement.............................................23
Fiberglass rope replacement.........................................24
What to do in case of Chimney Fire. ..............................24
9. Appendix 1.....................................................................25
Door assembly...................................................................25
Square Door..................................................................25
Arc Door........................................................................26
10. Appendix 2................................................................27
Fans electric wiring diagram..............................................27
Therm-O-disk Box parts description...................................27
11. Appendix 3................................................................28
Parts that can be replaced.............................................28
12. J. A. ROBY LIMITED LIFE WARRANTY – WOOD
BURNING STOVES & FIREPLACES.....................................29

3
1. Introduction
Read all instructions carefully before install your new J.A. Roby
stove. A good installation is very important for a safe and
effective use of J.A. ROBY INC stove. In the doubt about the
instruction step to install your appliance correctly, we suggest to
call a professional master installer. A wrong installation may
result with a fire, burns and possible death.
Keep these instructions.
This appliance must be connect to
•A HT type factory-built chimney approved UL103 or ULC
629 with 6 inches diameter (15.24 cm)
•A code-approved masonry chimney with a flue liner with a
6 inches diameter (15.24cm)
WARNING
N.B: BE WARNED THAT THE LOCAL’S CODES AND
RULES CAN HAVE MORE SPECIFIC REQUIREMENT THAN
THIS MANUAL. YOU CAN CONSULT A MASTER
INSTALLER, FIRE OFFICIALS OR LOCAL BUILDING ABOUT
RESTRICTION AND INSTALLATION INSPECTION IN YOUR
AREA AND TO DETERMINE IF YOU NEED TO OBTAIN A
PERMIT
DO NOT CONNECT THIS APPLIANCE TO A CHIMNEY FLUE
SERVING ANOTHER APPLIANCE.
DO NOT CONNECT TO OR USE IN CONJUNCTION WITH
ANY AIR DISTRIBUTION DUCTWORK UNLESS
SPECIFICALLY APPROVED FOR SUCH INSTALLATIONS.
THIS APPLIANCE IS BUILT FOR BURNING SEASONED
CORDWOOD ONLY.
USE OF ANY OTHER TYPE OF FUEL LIKE COAL/
CONSTRUCTION WOOD/ TREATED WOOD/ FLAMABLE
LIQUID/ TRASH/ OR ANY FLAMABLE THING CAN
OVERFIRE AND DAMAGE THE STOVE.

4
2. Nameplate.

5
3. Appliance Dimension.
4. Specifications.
Option Ultimate 2015 Magnum
Combustible Wood Wood
Recommended
surface area
3800 ft²
3800 ft²
Capacity 120 000 BTU/h 120 000 BTU/h
Flue pipe
diameter
6 Inches
15.4 cm
6 inches
Minimal chimney
height 12 feet 365 cm 12 feet 365 cm
Exterior Height 37 13/16 inches
96 cm 29 inches 73.6 cm
Exterior Width 29 inches
73.6 cm
29 inches
73.6 cm
Exterior Depth 37 7/16inches
95. cm
37 7/16inches
95. cm
Door Opening 16 inches x 9.5
inches
40.6 cm x 25.4 cm
16 inches x 9.5
inches
40.6 cm x 25.4 cm
Interior Height 15 ½ inches
38 cm 15 ½ inches 38 cm
Interior Width 20 ½ inches
50.8 cm 20 ½ inches 50.8 cm
Interior Depth 25 ¼ inches
64 cm 25 ¼ inches 64 cm
Maximum log
length 24½ inches 62.2 cm 24½ inches 62.2 cm
Average
combustion time 3 to 8 hours 3 to 8 hours
Weight 507 pounds
230 Kg 507 pounds 230 Kg
Clearances to combustible
material
Ultimate 2015 Magnum
Back 10 inches
25.4 cm
10 inches
25.4 cm
Beside 20 inches
50.8 cm 20 inches 50.8 cm
Front 48 inches
121.9 cm 48 inches 121.9 cm
Minimum Ceiling
Height 84 inches 213.4 cm 84 inches 213.4 cm
Back of Flue
Collar 17 inches 43.18 cm 17 inches 43.18 cm
Side of Flue
Collar 31 1/8 inches 79.09 cm 31 1/8 inches 79.09 cm

6
5. Installation.
Floor protection.
Your stove must be installed on a non-combustible material
plate to protect the floor and avoid fire would be caused by:
•Projections of sparks when door opening or loading
logs
•The heat radiation when stove runaway should have
an ignition to the floor and the coating.
•Flow of creosote when there is a fire chimney
The coating used must be non-combustible and approved
according to standard UL1618 for USA or approved to the
locals codes (Example: cement, brick, ceramic tiles…)
Floor protection plate minimum
dimensions.
The following dimensions are the minimums values and it can
be higher.
Canada:
•44 ¾ (113.73 cm)
•53 ¾ (136.53 cm)
•3/8 in thickness (1 cm)
USA:
•44 ¾ (113.73 cm)
•51¾ (131.44 cm)
•3/8 in thickness (1 cm)
•
It’s necessary to protect the floor behind the horizontal
connecting pipe section to the chimney of 2 inches (5cm)
besides connecting pipe and up to the vertical connecting pipe.
You can extend the protection plate while respecting the
clearances of each side of stove.
Clearances of the stove until the floor
plate protection.
The following dimensions are the minimums values and it can
be higher.
Canada:
•8 in (20.3 cm) behind
•8 in (20.3 cm) beside
•18 in (45.7 cm) in front of the door opening.
United States:
•8 in (20.3 cm) behind
•8 in (20.3 cm) beside
•16 in (40.64 cm) in front of the door opening.

7
Minimums clearances to combustible
material.
With these reduced clearances, this appliance take a minimum
of space where is installed. Whether in the living room or the
dining room, the Cook stove will complete your decorate by his
originality and heating, it requires a minimum clearance of 10
inches to the back (for a smoke simple pipe with a heat
shield ) and a 20 inches lateral MINIMUM clearance.
•In the case with a smoke simple pipe without heat
shield, you must installed the cooker stove that
the smoke pipe is to 18 inches of all combustible
material therefore the MINIMUM clearance at the
back of the stove will be 16¼ inches (41.3cm).
•For a 45° corner installation, or other corner
installation, the minimum clearance between the
stove and combustible material must be 6 inches.
•To know how to reduce that dimension you have
to contact your local authority to know how to
install heat shield on a wall. Installation with
reduced clearances must comply with standard
NFPA211 or CAN/CSA-B365.

8
Assembly before installation
According to chosen option, to save more storage space and
shipping. The stove leg couldn’t be assembled in the shop, you
must assembly before install the cooker stove.
Legs installation.
1) Remove legs and bricks from combustion chamber to
lighten the stove.
2) Unscrew the stove from the skids.
3) Put the stove on the back and be careful to protect the
paint.
4) Unscrew the nut not completely
5) Install the legs (#1) like the illustration and secure it with
nut and washer (#2, #3) (Attention: Be sure the legs are
in place, correctly positioned and in contact with the
bottom of the stove.)
Fan and Snap disc box installation.
1) Screw fan putting electrical wire in the centered bottom
of both Fan
.
2) Screw snap disc box into the holes made for that at the
back side near the vent box.
WARNING: NEVER ROUTE POWER CORD UNDER OR
IN FRONT OF THE APLIANCE

9
Firebricks installation.
Floor firebricks installation.
1) Put 4 bricks «A» in the bottom like the picture.
2) After, insert 5 bricks «A» in front the 4 bricks previously
placed.
3) Insert 2 brick «A» each side of the pilot.
4) Insert brick «A» and «B» to finish under the door.
Back firebricks installation.
1) Put 4 bricks «A» on the back wall.
2) Begin to screw the 3 bricks screws in the hole for this
purpose, after insert split washer through the screw and do
not tight the screws now

10
3) Add two horizontal bricks «A» above de 5 previously placed.
4) To finish, put the slotted washer and tighten the 3 bricks
screw
Side firebricks installation
1) Put 3 bricks «A» and 1 angled brick «C» beside the right air
corridor. ».
2) Start to screw the brick screw just enough to install the
slotted washer.
3) Put 2 horizontal « D » bricks over the screws and another in
front of the bricks like illustration. Put the slotted washer
and finish screwing it.
4) Repeat steps1 2 and 3 to do the other side of the stove.
Firebricks installation on the pipes.
The firebricks must be put on the 5 pipes from the bottom of
combustion chamber. Bricks keep a maximum of heat inside the
combustion chamber and help the air ratio to burn the most of
wood pollution gas made by wood steam and wet wood.
Put the rockwool above the brick, it prevent leakage between the
bricks and keep a maximum heat inside combustion chamber. It
must cover up all the bricks and the each side of top of the air
corridor.
IMPORTANT: The rockwool must not obstruct the smoke exit
way. Check in the flue collar and make sure that is in the good
position.
1) Put 4 « A » bricks over the last tree top pipes and push it to
the back brick. Be sure to eliminate any gap space between
the back bricks previously placed and the brick you install.

11
2) Put four (4) bricks « E » over the two front pipes. It must be
placed like the illustration. Be sure to eliminate any gap
space between back bricks previously placed.
3) Put the rockwool over the bricks and assume then the
smoke exit way is not obstructed.
4) Put two half metal disk over the rockwool near the rear
deflector already in place. Be sure to put it under the rear
deflector to maximise the clearance between rockwool and
the rear deflector. You can look by flue collar to be sure the
rockwool is not obstructig the space.
WARNING: Obstructing smoke exit way under
deflector can force fume to exit by the door when
open it and the stove must not work properly.

12
General stove installation steps.
1) Read the entire owner and installation manual before
install and use your stove.
2) Chose a spot where to install your cook stove. Read
section about floor protection dimension and about
localisation of stove over the floor protection plate, and
for combustible material clearance. Once you have
decided where to install the stove, mark the roof at the
center of chimney
oTo be sure that the vertical center of the
chimney is set. Use a plumb line and mark the
center on the floor.
3) Check if it possible to pass chimney without damaged
the structural integrity of your house, if so, you have to
move the location of the stove while keeping the
minimum clearance or more to be sure. If you can’t
move the stove and have to cut through a beam. Be
sure to keep the structural integrity of your house by
following state of the art and National building code.
•We recommend to install this appliance by a certified
installer
Note: This appliance have to be connected to 6 inches
(15.24 cm) factory build chimney HT UL 103 or CAN/ULC
S629 compliant or a 6 inches (15.24 cm) masonry chimney
with a homologated sleeve inside.
4) Install the chimney following the manufacturer
instruction.
5) Put the stove directly on the floor aligned vertically with
the center of chimney, and trace the side of the stove
on the floor and remove it.
6) Trace the protection floor 8 inches (20.3 cm) to the
offset clearance from the side and the back of the stove
and then trace the front offset clearance at 16 inches
(40.6 cm) In US and 18 inches (45 cm) in Canada.
From the front of the door opening.
7) Install the floor protection plate inside the last mark. (It
must be non-combustible)
8) Put the stove on the protection floor plate and respect
the offset clearance set at step 6. Be sure to centering
chimney with the flue collar. We recommend to fix the
stove to the floor with bolt in the slot make for that.in
the legs.
9) If you have an outside air inlet you must use 4 inches
(10.16 cm) flexible aluminum pipe. The pipe must be
sealed with thermal resistant sealant
10) Install the chimney connector on the stove collar first
and screw it with 3 screws, then continue with the next
chimney connector section up to the chimney support
collar. Always use 3 screw on each joint section.
Note:
•The single wall or double wall chimney connector
must be 6 inches diameter and have a minimum
thickness of 24 gauge (0.025 inches 0.64 mm)
•Do not use galvanised steel chimney connector.
.

13
Chimney connector installation.
The chimney connector is a set of single wall or double wall flue
pipes and elbow installed between the stove collar and the
chimney collar. The single wall chimney connector is sold into
any hardware store and are not homologated and certified.
Some rules must be followed to install it and can be found in the
installation codes for wood heater.
•Double wall chimney connector.
The stove was design and tested with a single wall
chimney connector with heat shield but it is possible to
install a 6 inches (15.2 cm) double wall certified chimney
connector
ATTENTION:
•For the clearance between combustible materials
and double wall chimney connector, see
manufacturer manual.
•Single wall chimney connector..
For the single wall chimney connector you must use The
single wall or double wall chimney connector and it must be
6 inches diameter and have a minimum thickness of 24
gauge (0.025 inches 0.64 mm) For the single wall section
and elbow. Install a metal heat shield, 1 inches (25.4
mm) offset.
ATTENTION:
•If heat shield is not present you must move away
the stove to keep 18 inches (45.7 cm) clearance
between combustibles materials and the chimney
connector.
•Any horizontal section must have a 1/4 inches
(6.35 mm) by feet (30 cm) slope toward the
chimney collar.
•Clearance between roof and horizontal single wall
chimney connector must be 18 inch (45.7 cm) or
more.
•Clearance between roof and horizontal double
wall chimney connector, follow chimney connector
manufacturer indication
ALL SECTION AND ELBOW MUST BE CLEAN AND
IN GOOD CONDITION AND MUST BE APROVED
FOR A CORDWOOD FUEL.
1. Chimney connector assembly installation.
Make a summary installation of all sections and elbows (if
necessary) to ensure that you meet the clearances and
inclinations of the horizontal sections and check that you have
all the necessary parts to final installation.
oFor direct vertical installation you will need.
1 adequate length for vertical section
1 x adequate length of telescopic chimney
connector section allowing you to connect
the last chimney connector section to the
roof support collar.
Note: Additional section can be used for higher roof.
oFor horizontal run installation you will need
1 adequate length of vertical section
1 x 90° elbow or 2 x 45°elbow.
1 x adequate length of telescopic chimney
connector section
Note: For better performance two 45 degree elbow, with or
without straight section between are preferable.
2. Disassemble the whole thing and start screwing the pieces
from the stove to the roof chimney collar
3. Insert entirely the roll formed end into the stove collar and
screwing it with a minimum of 3 screws.
WARNING: It is mandatory to screw the pipe to the
stove collar and also at each joints with a minimum of
3 screws.
4. Install all the next section up to the roof chimney
support and screw every chimney connector parts with
3 screws
WARNING: It’s mandatory to screw all joint with a
minimum of 3 screw.
5. Install all the next section and screw it to the last
6. Screw the last section to the ceiling chimney collar.
DO NOT CONNECT CONECT THIS UNIT TO A CHIMNEY
FLUE SERVING ANOTHER APPLIANCE..
CONNECTOR PIPES SHOULD NEVER PASS THROUGH
THE CEILING, THROUGH A WALL, IN A CLOSET, IN AN
ATTIC OR OTHER ENCLOSED AREA THAT COULD
CAUSE HEAT BUILDUP. IF YOU NEED TO PASS
THROUGH COMBUSTIBLE MATERIAL, MAKE SURE
THAT YOUR INSTALLATION COMPLIES WITH CAN /
CSA-B365.
.

14
Chimney installation, General steps
Use only approved chimneys. The same size as the output
collar. 6 inches in this case. The chimneys used must be tested
according to CAN/ULC S629 M87 in Canada and to UL 103
(type HT) In USA. The Cook stove can be install with a masonry
chimney according to ULC S635, ULC S640 and UL 1777. The
masonry chimney must be equipped with a stainless steel
sleeve and meet the standards for the masonry chimney with
inner sleeve.
Provide a place to sweeping.
When possible, it is preferable to avoid an outside chimney or
built on an exterior wall, and this is even more important for
colder areas. Outside chimneys generally have a less efficient
draught. They can even have an inverse draught because it is
hard to heat them enough so that they can reach their operating
temperature. A greater accumulation of creosote, a less efficient
draught and a lesser performance are some characteristics of
cold chimneys. Draught is proportional to the total chimney
height as well as its temperature. It is therefore possible to get a
better draught by increasing the chimney's height and by
reducing the heat loss with an insulated lining. The chimney has
to be installed with a stainless steel lining. Make sure that all
smoke pipe joints are really airtight. A leak reduces the efficiency
of the appliance and could even make its utilization dangerous.
Note: This is a general chimneys installation method.
Always refer to the manufacturer’s manual of the chimney
for a more detailed method for your chimney.
1) Determine the total length needed for your chimney..
2) Cut the holes into all floor and roof
3) If you need to cut a joist, be sure to strengthen the
adjacent joists and frame hole respecting the
minimum dimensions to be maintained between
combustible materials and the firewall. Follow the
manufacturer's instructions in the manual supplied
with the firestop. Never cut a structural beam.
4) Frame the holes in each level and attic respecting the
minimum distance recommended by the
manufacturer's manual of your chimney. And install
firestop in each level.
5) Frame the hole into the roof.
6) Install the chimney support at the ceiling where Cook
stove is installed.
7) Stack and lock the factory built chimney section on
the support and above the roof.
•The chimney must be over 36 inches (91.4
cm) over the higher point into the roof
opening.
•The chimney must also be 24 inches over
the highest point on the roof inside 10 ft
(304 cm) radius around chimney.
•The minimum length of chimney is 12 feet
(365.8 cm).
•ATTENTION: Be sure the chimney
section are lock together and lock onto
the chimney support.
•Note: More lengthen chimney than the
minimum can add more draft and help to
the good working operation of the cook
stove Try the minimum length first then
add section if you need more draft.
8) Put the roof flashing over the chimney and seal it with
roof caulking.
9) Nail roof flashing, and reinstall roof covering.
10) Slide the storm collar over the chimney and seal it
with high temperature caulking.
11) Lock the chimney cap and install the spark arrestor if
necessary

15
Inside Masonry Chimney, Vertical
Installation
The wood appliance must be installed in accordance with the
applicable local laws or the CAN/CSA-B365, NFPA211 (USA)
norms. Follow the chimney manufacturer’s instructions to install
the chimney.
The chimney masonry must have inside a certified metallic
sleeve cover up all the chimney height. The sleeve must be at
the same diameter of the flue collar; 6 inches (15.2 cm). The
junction between sleeve and the chimney connector must be
tight and sealed to avoid fume to go indoor.
To pass into a combustible wall between stove and the masonry
chimney. The installation method have to be safe toprevent fire.
Find the lasts information to your local authority to be sure of the
manner you have to.
To install the stove onto an abandoned masonry fireplace and
use the good condition masonry chimney the chimney must
have inside a certified metallic sleeve cover up all the chimney
height. The sleeve must be at the same diameter than the flue
collar 6 inches (15.2 cm). The junction between sleeve and the
chimney connector must be tight and sealed to avoid fume to go
indoor. Don’t forget to add a sweep opening.
Outside Vertical Installation.
The wood appliance must be installed in accordance with the
applicable local laws or the CAN/CSA-B365, NFPA211 (USA)
norms. Follow the chimney manufacturer’s instructions to install
the chimney.
To pass into a combustible wall between stove and the chimney.
The installation method have to be safe to prevent fire. Find the
lasts information to your local authority to be sure of the manner
you have to. An internal fire stop and an external fire stop must
be used.

16
Cathedral Vertical Installation
The wood appliance must be installed in accordance with
the applicable local laws or the CAN/CSA-B365, NFPA211
(USA) norms. Follow the chimney manufacturer’s instructions
to install the chimney.
Always pass chimney between joists. If a joist need to be cut,
referring to the National Building code to know how to do it
safely to avoid structural integrity fail. Call a carpenter or a
certified Installer.
Always frame around chimney. Keep minimal clearances
written into your chimney manual.
Do not fill the gap between the fire stop and the chimney.
Nothing must be in contact with the chimney.
Always install a fire stop at each level, in a Floor, in a ceiling,
attic and in a Roof.
Always pass with a straight section into a level joist.
The chimney should be support by the cathedral roof. Build a
box around it to install ceiling support at is base.
Weight of the chimney never be allow to be support by the
stove.
Offset Installation
The wood appliance must be installed in accordance with the
applicable local laws or the CAN/CSA-B365, NFPA211 (USA)
norms. Follow the chimney manufacturer’s instructions to
install the chimney.
Always pass chimney between joists. If a joist need to be cut,
referring to the National Building code to know how to do it
safely to avoid structural integrity fail. Call a carpenter or a
certified Installer.
Always frame around chimney. Keep minimal clearances
written into your chimney manual.
Do not fill the gap between the fire stop and the chimney.
Nothing must be in contact with the chimney.
Always install a fire stop at each level, in a Floor, in a ceiling,
attic and in a Roof.
A special fire stop need to be install into the attic. It keep
isolation and avoid the attic isolation to be in contact with the
chimney.
Always pass with a straight section into a level joist.
Chimney weight have to be support by the lower level with a
Ceiling support.
Chimney weight have to never be onto the elbows. Install a
support band to support the upper straight section over the
elbow.
Weight of the chimney never be allow to be support by the
stove.
Some restriction have to be respect regarding the maximum
angle and lenght of the offset. See chimney manual for this
restriction. Or local building code.

17
Vertical Installation
The wood appliance must be installed in accordance with
the applicable local laws or the CAN/CSA-B365, NFPA211
(USA) norms. Follow the chimney manufacturer’s instructions
to install the chimney.
Always pass chimney between joists. If a joist need to be cut,
referring to the National Building code to know how to do it
safely to avoid structural integrity fail. Call a carpenter or a
certified Installer.
Always frame around chimney. Keep minimal clearances
written into your chimney manual.
Do not fill the gap between the fire stop and the chimney.
Nothing must be in contact with the chimney.
Always install a fire stop at each level, in a Floor, in a ceiling,
attic and in a Roof.
A special fire stop need to be install into the attic. It keep
isolation and avoid the attic isolation to be in contact with the
chimney.
Always pass with a straight section into a level joist.
Chimney weight have to be support by the lower level with a
Ceiling support.
Weight of the chimney never be allow to be support by the
stove.

18
6. External combustion air
source.
In conventional designed house, natural ventilation is enough
to operate the wood stove.
In some new energy saving house, natural ventilation is not
enough to good operation of your stove. To avoid reverse
circulation of smoke caused by negative pressure when turning
on some fan on like: Bathroom fan, Cooking fan or a drying
machine. Open slightly a window in the same room than the
appliance to compensate the depressurisation, or install
optional exterior air inlet.
WARNING: DO NOT INSTALL IN MOBILE HOME
A mobile home on a foundation is considered like a
conventional house.
Exterior Air Intake pipe.
This appliance is not certified for the mobile home installation.
An external optional air intake is need to be installed. Call you
sale representative to buy one.
We recommend to use a 4 inches (10.7 cm) aluminum flexible
pipe, a damper and a caped air inlet equipped with grate
Other pipe material must be complied with ULC-S110 norms or
UL-181 Class1 norms, equipped with thermal resistant isolation
and must be corrosion resistant
The stove must be fix to the structure when a exterior air intake
is installed.
Installation of Air Intake Pipe.
1) To install the exterior air intake pipe, find the hole
under the cook stove back and fold the 3 tabs outside
the Intake box. Insert the pipe into the hole and screw
the pipe using the 3 holes in the tabs. Put a generous
layer of high temperature latex caulking onto the joint
to ensure the pipe is sealed.
2) Cut the exterior wall and install Air Inlet kit following
the manufacturer installation instructions. Be sure to
seal it correctly to preserve the vapour barrier of your
house.
3) Install a small rigid section with a damper onto the
interior end of the Air Inlet (The damper is to reduce
the cold air circulation into the stove when it is not in
service.)
4) Plug the flexible air inlet pipe onto the damper section
and seal it.
5) Put a thermal resistant isolation onto the pipe if the
pipe is not isolated.
Air Inlet Obstruction
If the stove extinguish after closing is door, it’s possible than
the air inlet is obstruct by something.
After a long unused period, insects or animals can build a nest
into the air inlet.
In winter, after a storm, snow can accumulate over the air inlet
and obstruct it.
Before warming season, always inspect air inlet pipe to be sure
nothing is obstructed the outside air inlet.

19
Stainless steel deflector replacement.
Add-on stainless-steel plate are used into combustion chamber
to protect the steel from wear corrosion cause by extreme
temperature and extreme conditions into combustion chamber.
When it’s too wear they have to be replaced.
Front deflector Add-on Replacement.
Remove the rockwool, half round plate, and the 2 front
tubes.(see Stainless steel tubes replacement section.
Replacement of the add-on deflector.
•Remove all the screws of the add-on stainless steel
deflector.
•Install the new deflector and screw it in place. Pay
attention to put all screw.
•Install previously disassembled tube, rockwool and
half round plate. Following instruction into the
stainless steel tubes replacement section.
Stainless steel tubes replacement.
Although the tubes are in stainless steel. With extreme
temperature and conditions the tubes are eventually corroding
and perforating by normal deterioration. They must be replaced
by a new one to ensure performance of your stove.
Stainless steel tubes Installation.
Two type of tubes is used into the stove. Three of this are a
single holes perforation and are in the back of heat chamber.
The front heat chamber is covered by the two other and are
double sided perforated
To ensure proper tubes orientation, a groove is cut at one end
of tubes, and a corresponding emboss is cut into the hot air
side channel.
Step to install a tube.
1) Insert the tube into the round hole into the hot air side
channel.

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2) Align and insert the groove into the other side.
3) Push completely the grooved end and insert the cotter
pin into the last hole at the other side.
.
4) Split the cutter pin to lock it
5) Install the next tube
To remove tubes, do steps in reverse order
Tube support installation.
Put the support over the tube and fix it with the screw into the
top of combustion chamber like the next illustration.