Jäger ADwin-Pro II Operating and installation instructions

ADwin-Pro II
System and hardware description
ADwin-Pro II Hardware, manual Dec. 2018

ADwin-Pro II Hardware, manual Dec. 2018
For any questions, please don’t hesitate to contact us:
Hotline: [phone]
Fax: [phone]
E-Mail: [e-mail]
Internet www.ADwin.de
Jäger Com-
putergesteuerte
Messtechnik GmbH
Rheinstraße 2-4
D-64653 Lorsch
Germany

ADwin-Pro II Hardware, manual Dec. 2018 III
Table of contents
ADwin
Table of contents
Table of contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . III
Typographical Conventions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . IV
1 The ADwin-Pro II system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
2 How to Install an ADwin-Pro II System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
3 Operating Environment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
4 Enclosures for the ADwin-Pro II System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
4.1 ADwin-Pro II . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
4.2 ADwin-Pro II-DC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
4.3 ADwin-Pro II-BM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
4.4 ADwin-Pro II-light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
4.5 ADwin-Pro II-light-DC. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
4.6 ADwin-Pro II-mini . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
5 ADwin-Pro Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
5.1 Unsupported Pro I modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
5.2 Setting the module’s addresses (Pro I modules, too) . . . . . . . . . . . . . . . . . . . . . . . 11
5.3 Processor modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
5.4 Pro II: Multi-IO Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
5.5 Pro II: Analog Input Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
5.6 Pro II: Analog Output Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
5.7 Pro II: Digital-I/O Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104
5.8 Pro II: Extension and Interface Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 146
6 Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 219
6.1 General information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 219
6.2 Calculation basis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 220
6.3 Calibrating a module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .221
7 Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .223
7.1 LEMO Cable Sets for ADwin-Pro Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 223
7.2 LEMO Adapter sets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 223
7.3 Cables / Terminal blocks for OPT-16 and TRA-16. . . . . . . . . . . . . . . . . . . . . . . . .224
7.4 Enclosure Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .224
7.5 Reference addresses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 224
Annex . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-1
A.1 RoHS Declaration of Conformity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-1
A.2 List of Modules. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-1

Typographical Conventions ADwin
IV ADwin-Pro II Hardware, manual Dec. 2018
Typographical Conventions
"Warning" stands for information, which indicate damages of hardware or soft-
ware, test setup or injury to persons caused by incorrect handling.
You find a "note" next to
– information, which absolutely have to be considered in order to guaran-
tee an error free operation.
– advice for efficient operation.
"Information" refers to further information in this documentation or to other
sources such as manuals, data sheets, literature, etc.
<C:\ADwin\ …> File names and paths are placed in <angle brackets> and characterized in the
font Courier New.
Program text Program commands and user inputs are characterized by the font Courier
New.
Var_1 Source code elements such as commands, variables, comments and other
text are characterized by the font Courier New and are printed in color.
Bits in data (here: 16 bit) are referred to as follows:
BitNo. 151413…0100
Bit value 215 214 213 …21=2 20=1
Synonym MSB----LSB

ADwin-Pro II Hardware, manual Dec. 2018 1
The ADwin-Pro II system
The ADwin-Pro II system
ADwin
1TheADwin-Pro II system
The ADwin-Pro II system is an external processing system with modular
expansion options. Depending on applications, the different enclosures can be
equipped with classic ADwin-Pro I and new ADwin-Pro II modules.
When the ADwin-Pro II system was developed great attention was paid to the
electromagnetic compatibility. The ADwin-Pro II system and all available input
and output modules have the CE sign and can therefore be configured diffe-
rently later if necessary.
Applicable modulesEach ADwin-Pro II system needs a processor module. It communicates via
Ethernet with the PC or notebook.
In order to meet the various requirements for measurement and control tasks,
the system can be equipped with the following modules:
– analog input modules and analog output modules
– digital input modules and digital output modules
– counters
– filters, isolation amplifiers
– amplifiers for thermocouples and resistance thermometers
– serial communication interfaces (CAN, RSxxx, Fieldbus)
– storage / read module for PCMCIA storage media
Revision IdentifierAll modules have a revision identifier written on the module front, e.g. Rev. A2,
Rev. B3, Rev. C3. Earlier delivered modules have no identifier; they are to be
considered as revision "Rev. A". ADwin-Pro II modules have the revision iden-
tifier Rev. E1 or higher.
Different revision characters mean different module properties and are
described separately.
The revision identifier is followed by a minor counting number, which is mainly
used for internal purposes of Jaeger Computergesteuerte Messtechnik GmbH.

How to Install an ADwin-Pro II System
How to Install an ADwin-Pro II System ADwin
2ADwin-Pro II Hardware, manual Dec. 2018
2 How to Install an ADwin-Pro II System
Please keep strictly to the following order:
1. Start with the manual "ADwin installation":
• Install software and interface drivers from the ADwin-CDROM.
• Initialize the data connection from PC to ADwin system and do an
operational test.
The power connectors are described in chapter 4 "Enclosures for
the ADwin-Pro II System".
• Follow the notes in chapter 3 "Operating Environment".
2. Set module addresses, see chapter 5.2 on page 11.
3. Do your first steps with the ADbasic Tutorial.
4. Programming in ADbasic:
The ADbasic manual describes the real-time development environment,
the structure of an ADbasic program and gives hints for optimizations.
The ADbasic instructions are described in the online help of the de-
velopment environment or in these documents:
•ADbasic manual: Basic instructions for calculation, program
structure and process control.
•ADwin-Pro II software manual: Instructions and hints for
accessing the Pro modules.
For operation, please pay attention to the notes in this manual concerning the
respective modules.
Please note:
For ADwin systems to function correctly, follow strictly the information provided
in this documentation and in other mentioned manuals.
Qualified personnel Programming, start-up and operation, as well as the modification of program
parameters must be performed only by appropriately qualified personnel.
Qualified personnel are persons who, due to their education, experience
and training as well as their knowledge of applicable technical stan-
dards, guidelines, accident prevention regulations and operating condi-
tions, have been authorized by a quality assurance representative at the
site to perform the necessary acivities, while recognizing and avoiding
any possible dangers.
(Definition of qualified personnel as per VDE 105 and ICE 364).
Availability of the
documents
This product documentation and all documents referred to, have always to be
available and to be strictly observed. For damages caused by disregarding the
information in this documentation or in all other additional documentations, no
liability is assumed by the company Jäger Computergesteuerte Messtechnik
GmbH, Lorsch, Germany.
Legal information This documentation, including all pictures is protected by copyright. Reproduc-
tion, translation as well as electronical and photographical archiving and mod-
ification require a written permission by the company Jäger Computergesteu-
erte Messtechnik GmbH, Lorsch, Germany.
OEM products are mentioned without referring to possible patent rights, the
existence of which may not be excluded.
Subject to change.
Hotline address: see inner side of cover page.

ADwin-Pro II Hardware, manual Dec. 2018 3
Operating Environment
Operating Environment
ADwin
3 Operating Environment
Earth protectionThe ADwin-Pro II device must be earth-protected, in order to
– build a ground reference point for the electronic
– conduct interferences to earth.
Connect the GND clamp / plug via a short low-impedance solid-type cable to
the central earth connection point of the controlled system. The GND plug is
internally connected with ground and the enclosure.
Galvanic connectionIn the Ethernet cable, the data lines are galvanically isolated, but the ground
potentials are connected, because the shielding of the Ethernet connector
(RJ-45) is connected to GND.
Excluding transient
currents
Transient currents, which are conducted via the aluminum enclosure or the
shielding, have an influence on the measurement signal.
Please, make sure that the shielding is not reduced, for instance by taking
measures for bleeding off interferences, such as connecting the shielding to
the enclosure just before entering it. The more frequently you earth the shield-
ing on its way to the controlled system the better the shielding will be.
Use cables with shielding on both ends for signal lines. Here too, you should
reduce the bleeding off of interferences via the enclosure by using screen clips.
Supply voltageOperate the device with the defined and fitting supply voltage. For operation
with an external power supply, the instructions of the manufacturer apply.
Close the device for operation, use cover plates to cover gaps between built-in
modules.
Ambient atmosphereADwin-Pro II is designed for operation in dry rooms with an ambient tempera-
ture of +5°C … +50°C and a relative humidity of 0 … 80% (no condensation).
The device may be operated in a control cabinet or mobile (e.g. in a car).
Chassis temperatureThe temperature of the chassis (surface) must not exceed +60°C, even under
extreme operating conditions – e.g. in a control cabinet or if the system is
exposed to the sun for a longer period of time. You risk damages at the device
or not-defined data (values) are output, which can cause damages at your
measurement device under unfavorable circumstances.
For use in a control cabinet, please note:
– The device shall not pe placed above strong heat sources, e.g. a high
power transformer.
– Ventilation inside the control cabinet towards and from the ADwin-Pro II
device mus be provided.
Especially, the ventilation slots of the device must be kept free, so that
the device can lead off its generated heat completely.
– If the device is mounted at the front side with mounting angles
Pro II-Mount (see chapter 7.4), i.e. in a 19“ rack, we recommend to addi-
tionally support the enclosure at the rear side on a bearing for safety rea-
sons.

Enclosures for the ADwin-Pro II System
Enclosures for the ADwin-Pro II System ADwin
4ADwin-Pro II Hardware, manual Dec. 2018
4 Enclosures for the ADwin-Pro II System
The different sizes for the enclosures depend on the number of slots and the
kind of power supply.
The number of slots is given for Pro II modules. If Pro I modules be used–in
combination with Pro II modules or not–less modules fit into the enclosure.
For the slot area (including power supply slot) the following dimensions apply:
The slots mostly have a width of 5 HP = 1 inch.
Plug-in a module You plug-in a module into the enclosre like this:
– Switch off the ADwin device! A module may sustain damage if you plug
it in or out with the power supply switched on.
– Remove one or more cover plates at the wanted position, until the bear-
ings be seen at the left edge: one upper and one lower bearing.
• Pay attention to the color of the bearings. There are different,
offset bearings for Pro I and Pro II modules:
White bearings: Pro II modules.
Black bearings: Pro II modules.
• The processor module has a fixed position, no other position can
be used.
– Insert the board carefully into both bearings, plug ahead. If positioned
correctly the module cannot be skewed.
– Push the module into the enclosure. At the end the push gets harder
while the module plug slides into the female connector of the back plane.
The module’s front panel should butt against the enclosure.
– Fix the module with the screws at top and bottom of the front panel.
– If there are, close the gaps between plugged-in modules using the cover
plates. There are plates with 2, 3 or 5 HP width.
Enclosure Number of
Slots Power supply
ADwin-Pro II 16 100V…240V AC
ADwin-Pro II-DC 16 10V…35V DC
ADwin-Pro II-BM 15 100V…240V AC
ADwin-Pro II-light 7100V…240V AC
ADwin-Pro II-light-DC 710V…35V DC
ADwin-Pro II-mini 510V…36V DC
1 HP = 1/5 inch = 5.08mm 1 U = 1¾ inch = 44.45mm

ADwin-Pro II Hardware, manual Dec. 2018 5
ADwin-Pro II
ADwin-Pro II
ADwin
4.1 ADwin-Pro II
16 slotsThe standard enclosure for the ADwin-Pro II systems. The backplane of the
enclosure connects the processor module with the other modules.
The system fuse is located in a slot in the power supply unit above the female
connector for the power supply cable (rear of the enclosure).
At the rear of the enclosure, above the power supply connector you will find a
label with the revision number:
The Pro II enclosure is designed for both Pro I and Pro II modules: The back
plane comprises the Pro I bus as well as the Pro II bus. The processor module
runs both buses in parallel.
Fig. 2 – Enclosure ADwin-Pro II
Please note that modules for Pro I bus (grey in fig. 2) and for Pro II bus have
different plug-in positions. You recognize the right position easily by the color
of the bearings:
– White bearings: Modules for Pro II bus.
– Black bearings: Modules for Pro I bus.
Output modules Pro-AOut-x with Rev. A may not be used for technical
reasons.
The processor module must be plugged-in at the middle position (white bear-
ings).
There is a gap of half a slot between processor module and Pro I modules
(cover plates accompanied), while Pro II modules fit directly besides the pro-
cessor module.
Number of Slots 16
Main dimensions (l x w x h)
Slot area (w x h)
336mm × 447.5mm × 146mm (incl. feet)
84 HP × 3 U
Power supply unit 100V…240V AC at 50/60Hz
switching-mode power supply
upper power limit >70W
Fuse 5A, slow-blow fuse
Fig. 1 – Enclosure ADwin-Pro II: Specification
Revision Release Previous versions
E1 Jun. 2006 ADwin-Pro II: New enclosure design and new back
plane with Pro I and Pro II bus.
74 5 61 2 3
POWER
ADwin-Pro II
CPU-T
ADwin-
ST
AC
ETHERNET
DIG I/O
Modules for Pro II-BusModules for Pro II-Bus
Modules for Pro I-Bus Modules for Pro I-Bus

ADwin-Pro II-DC
ADwin-Pro II-DC ADwin
6ADwin-Pro II Hardware, manual Dec. 2018
4.2 ADwin-Pro II-DC
Pro II-DC
with 16 slots
The ADwin-Pro II-DC enclosure is similar to the standard enclosure
ADwin-Pro II, but is equipped with a DC power supply.
If a current-limited power supply unit is used, it should be able to supply a mul-
tiple of the idle current during power-up to maintain proper performance of the
system.
Fig. 3 – Enclosure ADwin-Pro II-DC:
Detailed view of the pin assignment
At the rear of the enclosure, above the power supply connector you will find a
label with the revision number:
Number of Slots 16
Main dimensions (l x w x h)
Slot area (w x h)
336mm × 447.5mm × 146mm (incl. feet)
84 HP × 3 U
Power supply unit DC-DC converter 10V…35V
upper power limit >80W
Fig. 4 – Enclosure ADwin-Pro II-DC: Specification
Revision Release Änderung zur Vorgänger-Version
E1 Jun. 2005
ADwin-Pro II: New enclosure design and new back
plane with Pro I and Pro II bus.
New power supply female connector.
12
3
4
5
PE
10V…36V
GND