1.1 Table of Figures
Figure 1. Engine Mount Point Locations....................................................................................................................................6
Figure 2: Throttle cable connections. ........................................................................................................................................7
Figure 3: Choke cable fitted ......................................................................................................................................................8
Figure 4: Choke cable end drawing...........................................................................................................................................8
Figure 5: Choke cable end parts in order of assembly..............................................................................................................8
Figure 6: Choke cable end assembled......................................................................................................................................9
Figure 7. Crankcase Breather Installation...............................................................................................................................10
Figure 8. Ignition and Alternator Detail....................................................................................................................................11
Figure 9. Electrics Installation to Firewall................................................................................................................................12
Figure 10. Regulator Plug Wiring Details ................................................................................................................................12
Figure 11. Ignition Coil Cooling Tube......................................................................................................................................13
Figure 12. Starter Wiring Details.............................................................................................................................................14
Figure 13: Example of engine wiring connections...................................................................................................................15
Figure 14. Tachometer Sender Installation .............................................................................................................................16
Figure 15. Inductive pickup to VDO Tachometer Connections................................................................................................17
Figure 16: Hall effect sender location on 2200 engine. ...........................................................................................................17
Figure 17: Hall effect sender mounting location on 3300 engine.............................................................................................18
Figure 18: Hall effect sender connections...............................................................................................................................18
Figure 19: Sender position......................................................................................................................................................19
Figure 20. Oil Temperature Sender.........................................................................................................................................20
Figure 21. Oil Pressure Sender...............................................................................................................................................21
Figure 22. Oil Pressure Connections ......................................................................................................................................21
Figure 23: VDO CHT sender...................................................................................................................................................22
Figure 24: CHT Sender (Thermocouple) Installation...............................................................................................................22
Figure 25: EGT sensor installation example............................................................................................................................23
Figure 26. RG400 Co-Axial Antenna Cable.............................................................................................................................24
Figure 27. Mechanical Fuel Pump...........................................................................................................................................25
Figure 28: 3300 cobra head. (other bends are available)........................................................................................................26
Figure 29: Balance tube connection on airbox........................................................................................................................26
Figure 30. Carburettor Installation...........................................................................................................................................27
Figure 31. Carburettor Intake and Balance Tube Detail..........................................................................................................27
Figure 32. Needle Jet (Jabiru Needle) ....................................................................................................................................28
Figure 33. Air Intake Connections...........................................................................................................................................30
Figure 34. Air Filter Box Plumbing –Incorrect.........................................................................................................................31
Figure 35. Air Filter Box Plumbing –Correct...........................................................................................................................31
Figure 36. Typical “Cobra Head” Installation on a Jabiru Aircraft ............................................................................................31
Figure 37. Ram Air Bleed........................................................................................................................................................32
Figure 38. Engine Accessory Pack Contents..........................................................................................................................36
Figure 39 Upper and Lower Engine Mount Detail ...................................................................................................................36
Figure 40. Engine Mount Detail...............................................................................................................................................37
Figure 41. Fuel Connections General .....................................................................................................................................38
Figure 42. SCAT Hose Detail..................................................................................................................................................38
Figure 43. Cowl Airflow (Best Viewed in Colour).....................................................................................................................41
Figure 44. Cowl Airflow (Black and White Version).................................................................................................................41
Figure 45. Flow Visualisation ..................................................................................................................................................42
Figure 46 - Position ram-air duct on engine ............................................................................................................................43
Figure 47 - Mark, Drill and sand holes and reliefs...................................................................................................................44
Figure 48 - Fitting stainless steel tags.....................................................................................................................................44
Figure 49 - Front tag installation..............................................................................................................................................45
Figure 50: Ignition coil cooling tubes.......................................................................................................................................45
Figure 51. Air Dam Installation...............................................................................................................................................46
Figure 52 - Attach insertion rubber strip..................................................................................................................................47
Figure 53. Oil Cooler Duct Design...........................................................................................................................................48
Figure 54. Oil Cooler Installation.............................................................................................................................................48
Figure 55: Lip to aid cooling as installed on a Jabiru...............................................................................................................49
Figure 56. Effect of Angle of Attack on Cowl Outlets...............................................................................................................49
Figure 57. Cowl Outlet Geometry............................................................................................................................................50
Figure 58. Outlet Restriction Caused By Flange On Lower FirewallCooling System Testing and Evaluation.........................50
Figure 59: Cooling pressure measurement.............................................................................................................................51
Figure 60: Ram Air duct pressure tapping...............................................................................................................................52
Figure 61. Augmentor Exhaust System...................................................................................................................................53
