Jay electronique Jump User manual

Jump - 332970D - 29 -
DE FREN
Installation and user
manual
Secure active radio repeater
Jump
- translated from FR original version -

- 30 - Jump - 332970D
FR DEEN
Table of contents
1 - General safety rules............................................................................p. 31
2 - Overview of Jump radio repeater ......................................................p. 32
3 - Operating principle .............................................................................p. 33
4 - Configuration.......................................................................................p. 35
4.1 Delivery configuration ................................................................................... p. 35
4.2 Configuration of Jump radio repeater ........................................................... p. 35
4.2.1- Configuration of radio channel ............................................................................. p. 36
4.2.2- List of available radio channels and frequencies .................................................p. 37
4.2.3- Configuration of radio transmit power .................................................................. p. 38
4.2.4- Choice of operating mode (choice of transmission channel relative to the reception
channel) ...............................................................................................................p. 39
4.2.5- Learning transmitter identity code........................................................................p. 40
5 - Commissioning and use.....................................................................p. 41
5.1- Warning regarding the repeater Jump «battery» version .............................. p. 41
5.2- Power supply................................................................................................. p. 42
5.3- Indicator light functions.................................................................................. p. 43
5.3.1- Jump «Fixed power supply» version.................................................................... p. 43
5.3.2- Jump «Battery» version .......................................................................................p. 44
5.3.3- Troubleshooting ...................................................................................................p. 45
6 - Installation ...........................................................................................p. 46
6.1- Mechanical mounting of Jump repeater ........................................................ p. 46
6.2- Physical position of Jump repeater................................................................ p. 46
7 - Technical characteristics....................................................................p. 47
7.1- Secure active radio repeater Jump................................................................ p. 47
7.2- JUCU Voltage adapter................................................................................... p. 47
8 - Safety parameters ...............................................................................p. 48
8.1- Conducted test .............................................................................................. p. 48
8.2- Parameter according to EN 61508 and EN 62061 ........................................ p. 48
9 - Dimensions ..........................................................................................p. 49
9.1- Secure active radio repeater Jump................................................................ p. 49
9.2- BNC-type plug-in antennas ........................................................................... p. 49
10 - Servicing ..............................................................................................p. 50
11 - Warranty...............................................................................................p. 51
12 - Environmental data .............................................................................p. 52
13 - Residual risks......................................................................................p. 52
14 - Foreseeable misuse............................................................................p. 52
15 - Waste recycling and management.....................................................p. 52
16 - Contraindication..................................................................................p. 53
17 - Products references............................................................................p. 53
18 - Warning, avoid any mutual disturbance ...........................................p. 53
19 - Countries limitation of the use...........................................................p. 53
20 - Manufacturer information...................................................................p. 53
21 - CE declaration of conformity .............................................................p. 54

Jump - 332970D - 31 -
DE FREN
1 - General safety rules
IMPORTANT :
When installing, be sure to take account of the 100ms processing delay which
you must add to the total passive stopping time of the system. See «Operating
principle» section.
Before use, you must configure the radio channel on which the repeater will
be operating. See «Configuration» section.
Service your equipment and perform all the periodic checks as
may be required by the intensity with which your equipment is used.
If several « transmitter / repeater Jump / receiver » systems must be installed
in the same area, it is mandatory to configure them with different working
(receiving) frequency channels. See «Configuration» section.
It is essential to «learn» the identity code of the equipment with which the
repeater Jump will be used. See «Configuration» section.
Only use one repeater Jump within a «transmitter / receiver» pair, if the
transmission frequency is the same as the reception frequency.
It is possible to use several repeaters Jump for a «transmitter / receiver» pair.
In this case, the reception frequency and the transmission frequency of the
repeater must be different. See «Configuration» section.
!
!
!
!

- 32 - Jump - 332970D
FR DEEN
2 - Overview of Jump radio repeater
For any recommendations or questions concerning installation of the
Jump radio repeater, contact us at our customer service department
(Monday to Friday).
Tel : [phone]
Fax : [phone]
Email : customer[email protected]
Thank you for choosing our Jump secure active radio repeater.
The Jump radio repeater is designed for use with the following series of JAY Electronique
industrial radio remote controls :
- UD, UC, UR, RS (64 possible frequencies, 433-434MHz bands)
The Jump repeater is implemented to ensure the highest level of safety of the product line in
which it is integrated.
The Jump radio repeater integrates the following safety concepts (for each radio «Transmitter
/ Receiver» pair) :
- SIL 3 per EN 61508
- PL e per EN 13849-1
when used with following Transmitter / Receiver pairs :
Transmitter URE / Receiver RSRA
Transmitter RSEF4x-0 / Receiver RSRA
Emetteur RSEP40-x / Récepteur RSRBx4xx-x
Emetteur RSEP41-x / Récepteur RSRBx4xx-x
Emetteur RSEP4A-x / Récepteur RSRBx4xx-x
Emetteur RSEP4B-x / Récepteur RSRBx4xx-x
Emetteur RSEP40-x / Récepteur RSRC4xx-xx
Emetteur RSEP41-x / Récepteur RSRC4xx-xx
Emetteur RSEP4A-x / Récepteur RSRC4xx-xx
Emetteur RSEP4B-x / Récepteur RSRC4xx-xx
- SIL 2 per EN 61508
- PL d per EN 13849-1
when used with following Transmitter / Receiver pairs :
Transmitter UCE / Receiver UCR
Transmitter UDE / Receiver UDR
Transmitter URE / Receiver URR

Jump - 332970D - 33 -
DE FREN
The Jump radio repeater is designed for use with the JAY Electronique
radio control solutions implementing unidirectional transmission.
The Jump radio repeater is used to relay a radio signal on a channel
chosen by the user.
The Jump radio repeater provides a solution for applications in difficult
environments (obstacles, troughs, bumps) where a direct link is not
possible, and in situations where radio performance must be extended to
cover a greater distance or greater area.
The repeater is paired with a device by «learning» procedure (registration
in the repeater of identification code of the equipment with which it is
operating).
The repeater waits for correct radio frames generated by a radio
transmitter, stores them for 100ms, then re-transmits the n (1 ≤n ≤6)
correct received frames. No radio transmission takes place if any incorrect
frame is received, or if the ID code sent has not been programmed into
the repeater Jump.
Important : This operating principle naturally creates a delay of around
100 ms which must be taken into account and added to the system
passive stopping time.
It is possible to select:
- If the repeater transmits on the same radio channel on which it is
receiving (see example of use # 1 on next page)
- If the repeater transmits on a different radio channel than the one
on which it is receiving, in this case, transmission radio channel No =
reception radio channel No +10. See example of use # 2 on the next
page.
3 - Operating principle

- 34 - Jump - 332970D
FR DEEN
M
Receiver
Radio-controlled
equipment
Repeater
Jump
Transmitter
Fx : radio frequency, channel nb x
Fx
Fx
transmission
trans.recept.
réception
Fx
Fx
M
Receiver Radio-controlled
equipment
Transmitter Fx : radio frequency, channel nb x
Fy : radio frequency, channel nb y
Fx
transmission
reception
Repeater
Jump 4
Fx
trans.recept.
Fy
Repeater
Jump 1
Fx
trans.recept.
Fy
Repeater
Jump 3
Fx
trans.recept.
Fy
Repeater
Jump 2
Fx
trans.recept.
Fy
Fy
Example of use nb.1 :
Example of use nb.2 :

Jump - 332970D - 35 -
DE FREN
4.1 Delivery configuration
The Jump radio repeater is configured on delivery with the following
settings :
Radio channel 64 (434,675 MHz)
(thumbwheel A : 6, thumbwheel B : 4)
Radio transmit power level 4(10 mW)
(DIPswitch OFF-OFF-OFF-OFF)
Choice of transmitting channel
relative to the receiving channel
Radio transmission channel =
Channel radio reception
Identity code no pre-programmed
4.2 Configuration of Jump radio repeater
The repeater has 2 thumbwheels and a 8-cursor DIPswitch by which the
system is configured :
1) Thumbwheels : for radio channel configuration
2) DIPswitch : for radio transmit power configuration, identity code configuration
and operating mode configuration.
3) Red indicator light (LD5) : for «radio channel configuration error» indication.
4 - Configuration
Jump
(«Battery» version shown)
1
2
3
AB
LD1
LD5
CHARGE
ERROR
CONFIG
ERROR
CONFIGURATION
TENS UNITS
LD2
LD3
LD4

- 36 - Jump - 332970D
FR DEEN
4.2.1- Configuration of radio channel
The Jump repeater radio channel (reception) must be configured to the
same channel used by the radio control system.
IMPORTANT : each repeater Jump operating nearby must be absolutely
configured with a different radio frequency channel.
For the UD, UC, UR and RS series, 64 radio channels are available in the
433-434MHz band (see list of frequencies on next page).
If a radio channel is programmed outside the range of possible channels,
the programming error is indicated by the red indicator light LD5.
The radio channel is configured using the two thumbwheels :
AB
LD1
LD5
CHARGE
ERROR
CONFIG
ERROR
CONFIGURATION
TENS UNITS
LD2
LD3
LD4
CONFIGURATION
0
1
2
3
4
5
6
7
8
9
A
0
1
2
3
4
5
6
7
8
9
B
TENS UNITS
Example 1 :
Radio channel nb. 8
Example 2 :
Radio channel nb. 63
Example 3 : Programming error
Radio channel nb. 65
LD5
0
1
2
3
4
5
6
7
8
9
A
0
1
2
3
4
5
6
7
8
9
B
TENS UNITS
0
1
2
3
4
5
6
7
8
9
A
0
1
2
3
4
5
6
7
8
9
B
TENS UNITS
0
1
2
3
4
5
6
7
8
9
A
0
1
2
3
4
5
6
7
8
9
B
TENS UNITS
CONFIG
ERROR
Jump
(«Battery» version shown)
!

Jump - 332970D - 37 -
DE FREN
4.2.2- List of available radio channels and frequencies
Channel
nb.
Frequency
MHz
Channel
nb.
Frequency
MHz
01 433,100 33 433,900
02 433,125 34 433,925
03 433,150 35 433,950
04 433,175 36 433,975
05 433,200 37 434,000
06 433,225 38 434,025
07 433,250 39 434,050
08 433,275 40 434,075
09 433,300 41 434,100
10 433,325 42 434,125
11 433,350 43 434,150
12 433,375 44 434,175
13 433,400 45 434,200
14 433,425 46 434,225
15 433,450 47 434,250
16 433,475 48 434,275
17 433,500 49 434,300
18 433,525 50 434,325
19 433,550 51 434,350
20 433,575 52 434,375
21 433,600 53 434,400
22 433,625 54 434,425
23 433,650 55 434,450
24 433,675 56 434,475
25 433,700 57 434,500
26 433,725 58 434,525
27 433,750 59 434,550
28 433,775 60 434,575
29 433,800 61 434,600
30 433,825 62 434,625
31 433,850 63 434,650
32 433,875 64 434,675

- 38 - Jump - 332970D
FR DEEN
4.2.3- Configuration of radio transmit power
The Jump repeater can be configured for different radio transmit
power levels.
The radio transmit power setting is defined by the user and is chosen
to limit or adapt the range in accordance with the application and the
desired endurance. It must respect the laws in force in the country
where used.
The average range in open space depends on the environment
conditions, the position of the antenna and the orientation of the
components of the radio remote control system.
The power level is adjusted using the «configuration» DIPswitch, with
cursors No. 1, 2 and 3.
Cursor position table :
Cursor
nb.1
Cursor
nb.2
Cursor
nb.3
Corresponding power
level
ON ON OFF 1(<1mW / -5dBm)
OFF ON OFF 2(≈1mW / 0dBm)
ON OFF OFF 3 (6,6mW / 5dBm)
OFF OFF OFF 4(10mW / 10dBm)
AB
LD1
LD5
CHARGE
ERROR
CONFIG
ERROR
CONFIGURATION
TENS UNITS
LD2
LD3
LD4
CONFIGURAT
ION
Jump
(«Battery» version shown)
1
ON
23
CONFIGURATION
«ON»
position
«OFF»
Position
cursor

Jump - 332970D - 39 -
DE FREN
4.2.4- Choice of operating mode (choice of transmission channel
relative to the reception channel)
Two radio operating modes are available. The choice of operating mode is
performed using the DIPswitch «configuration» and cursor No. 5.
Mode 1 :
«Transmitter / repeater Jump / Receiver» system operates with the same radio
channel.
The received radio signal on the radio channel No. xis repeated on the radio
channel No. x. This operating mode is limited to a single repeater.
Caution: Never use multiple repeaters in mode 1 on the same «Transmitter
/ Receiver» pair.
Mode 2 :
«Transmitter / reception Jump and transmission Jump / Receiver» system
operates with two different channels.
The received radio signal on the radio channel No. xis retransmitted on channel
No. ywhere y= x+10.
This mode allows multiple repeaters with a « Transmitter / Receiver» pair.
Caution : Considering the frequency jump performed, only the first 54
channels are available. If the channel is set above No. 54, a configuration
error is indicated by the Led LD5.
Configuration and example : Transmitter on channel No. 22, repeater Jump on channel No.
22 and receiver on channel 32.
1. Turn on the «Transmitter / Receiver» pair.
2. Change the radio channel of the pair onto channel No. 32 (see procedure on product
technical manuals).
3. Turn off the receiver.
4. Change the radio channel of the transmitter onto channel No. 22.
5. Turn on and configure the repeater onto radio operating mode 2 and radio channel No. 22.
Enabling this mode is transcribed by a continuously flashing of the LED LD5.
6. Perform the «identity code learn» procedure (see Section 4.2.5).
7. Turn on the «Transmitter / Receiver» pair, the radio message travels through the repeater
from radio channel No. 22 to radio channel No. 32.
8. Verify proper operation by turning off the repeater Jump. The safety relays of the receiver
must be deactivated in the duration of the passive shutdown of the system.
AB
LD5
CONFIGURATION
TENS UNITS
LD2
LD3
LD4
CONFIGURATION
1
ON
2345678
CONFIGURATION
«ON» position = MODE 2
(trans. channel = reception channel + 10)
Position «OFF» = MODE 1
(trans. channel = reception channel)
cursor No. 5
1
ON
ON
ON
ON
2
3
4
6
7
8
!
!

- 40 - Jump - 332970D
FR DEEN
4.2.5- Learning transmitter identity code
The repeater Jump can only operates with a single «Transmitter / Receiver»
pair. It is therefore necessary for the repeater to «learn» the transmitter
identity code.
The repeater Jump memory can only store one identity code.
For this procedure, the repeater must be configured with the same radio
channel as the transmitter.
The learning procedure is performed using the DIPswitch «configuration»
and cursor No. 4.
Learning procedure of the transmitter identity code :
1. Turn off the repeater Jump.
2. Place the cursor No. 4 on «ON» position.
3. Turn the repeater Jump.
4. The LEDs LD2 and LD3 flash continuously and synchronously. The
repeater is waiting for a radio message.
5. Emit radio frames using the transmitter to be associated (send a «Start /
Horn» signal, or command).
6. LD2 and LD3 LEDs flash alternately. The identity code is stored.
7. Place the cursor No. 4 on «OFF» position.
AB
LD5
CONFIGURATION
TENS UNITS
LD2
LD3
LD4
CONFIGURATION
1 2 3 4 5 6 7 8
CONFIGURATION
«ON» position = Learning the transmitte
r
identity code
«OFF» position
cursor No. 4
1
2
3
5
6
7
8
ON

Jump - 332970D - 41 -
DE FREN
5 - Commissioning and use
5.1- Warning regarding the repeater Jump «battery» version
• There is a risk of explosion if battery is replaced by a battery of an incor-
rect type. Only battery ref.: PWB supplied by JAY Electronique is suitable.
• Only the repeater Jump «battery» version is suitable for recharging the
batteries.
• Do not expose the battery to temperature above 50°C (122°F).
• Do not open or attempt to modify the battery.
Failure to follow instructions may cause fire or explosion.
• Please respect the dispose of used batteries as directed.
• Do not charge the battery when the Jump repeater is operating (may
degrade radio performance).
• Do not use the voltage adapter ref.: JUCU for charging outdoors.
• The charging must be performed in a dry, sheltered and protected place.
!
!
!
!
!
!
!
!

- 42 - Jump - 332970D
FR DEEN
5.2- Power supply
The Jump repeater comes in 2 versions :
- a «battery» version (internal battery, ref: PWB)
- a «fixed power supply» version (supplied by M12 connector)
With the « battery » version, an ON/OFF pushbutton is provided to switch on
and off the repeater. When the repeater is switched off, the battery is charged
by a supply cable on the M12 connector.
Reminder : Do not charge the battery when the Jump repeater is
operating (may degrade radio performance).
0v
9-28Vdc
(black)
(brown)
AB
LD1
LD5
LD2
LD3
LD4
CHARGE
ERROR
CONFIG
ERROR
CONFIGURATION
TENS UNITS
CONFIGURATIO
N
ON/OFF button
M12 Connector
OFF
Jump
«fixed power supply» version
Jump
«Battery» version
Battery PWB
0v
9-28Vdc
= Jump repeater off.
(Internal battery charged by
cable on M12 connector)
= Jump repeater supplied by
internal battery
(Battery charging must be
stopped)
n
AB
LD5
CONFIG
ERROR
CONFIGURATION
TENS UNITS
LD2
LD3
LD4
CONFIGURATIO
N
ON
M12 Connector
(black)
(brown)

Jump - 332970D - 43 -
DE FREN
5.3- Indicator light functions
The Jump repeater has indicator lights with functions and messages
defined according to product version :
5.3.1- Jump «Fixed power supply» version
AB
LD5
CONFIG
ERROR
CONFIGURATION
TENS UNITS
LD2
LD3
LD4
CONFIGURATION
LED Color Function State Description
LD2 GREEN Radio signal
reception
Off No radio signal received or reception of incorrect frames
On steady Radio signal reception with correct frames
Flashing Low radio signal reception rate with correct frames
LD3 RED Jump repeater
startup
Off Repeater does not start up
On steady Jump repeater is in normal operation
LD2 +
LD3
GREEN +
RED
During the learning
transmitter identity
code procedure
Synchronized
continuous flashes
The repeater is waiting for a radio signal from the
transmitter to «learn» the identity code
Flashes alternately The identity code is «learned»
LD4 YELLOW
Information
concerning Jump
repeater power
supply
Off No external power supply on M12 connector
On steady External power supply present on M12 connector
LD5 RED Radio channel
configuration error
Off No configuration error
On steady Radio channel configuration error detected
flashing
The repeater is configured with the radio operating
mode nb 2 (reception radio channel is different from
transmission radio channel)

- 44 - Jump - 332970D
FR DEEN
5.3.2- Jump «Battery» version
AB
LD1
LD5
LD2
LD3
LD4
CHARGE
ERROR
CONFIG
ERROR
CONFIGURATION
TENS UNITS
CONFIGURATIO
N
LED Color Function State Description
LD1 RED Battery charge
error
Off No battery charge error
On steady Battery charge error (Electronic fault or inappropriate
charging temperatures)
LD2 GREEN Radio signal
reception
Off No radio signal received or reception of incorrect radio
frame
On steady Radio signal reception with correct frames
Flashing Low radio reception rate with correct frames
LD3 RED Indicates internal
battery endurance
Off ON/OFF pushbutton set to OFF
On steady or internal battery entirely discharged
1 flash Internal battery endurance > 90%
2 flashes (ON/OFF pushbutton set to ON)
Fast flashing Internal battery endurance between 90% and 50%
LD2 +
LD3
GREEN +
RED
During the learning
transmitter identity
code procedure
Synchronized
continuous flashes
The repeater is waiting for a radio signal from the
transmitter to «learn» the identity code
Flashes alternately The identity code is «learned»
LD4 YELLOW Internal battery
charge
Off No external power supply on M12 connector
On steady Battery charged
Flashing Battery charging in progress
LD5 RED Radio channel
configuration error
Off No configuration error
On steady Radio channel configuration channel detected
Flashing
The repeater is configured with the radio operating
mode nb 2 (reception radio channel is different from
transmission radio channel)

Jump - 332970D - 45 -
DE FREN
5.3.3- Troubleshooting
LED Color Function State Description
LD2 +
LD3
GREEN +
RED Error indication
1-6 synchronized
flashes self test error
7 synchronized
flashes
No identity code stored (see chapter «Learning the
transmitter identity code»)

- 46 - Jump - 332970D
FR DEEN
6 - Installation
6.1- Mechanical mounting of Jump repeater
178 mm
60 mm
4 x Ø5.5 mm
Jump
6.2- Physical position of Jump repeater
The Jump radio repeater must be placed in a location which is sheltered from impacts
and weather.
Metal
Metal
Metal
OKOK Wrong OK
metal
cabinet metal cabinet
Wrong
RF waves do not cross metal walls. The antenna must not be placed in an enclosure
forming a shield (metal cabinet, reinforced concrete wall, metal framework or wall, etc.).
Any obstacle located between the components of the system (transmitter / receiver /
receiver) will produce a loss of range.
Insofar as possible, the repeater antenna should :
be placed in the most appropriate location to be best seen by the transmission and
reception points,
be directed downward, upward, or horizontally, referring to the fact that the best radio
lobe is indicated on the diagrams given above.
be pointed directly or, if not possible, with a minimum number of obstacles between the
transmission and reception points.
It should never cross a wall, even an insulating wall.

Jump - 332970D - 47 -
DE FREN
7 - Technical characteristics
Housing material Fiberglass-charged PA6
Housing colour Yellow (black housing seal)
IP protection IP65
Weight Jump radio repeater «Battery» version : 662g
Jump radio repeater «Fixed power supply» : 500g
Power supply
«Battery» version : by internal battery Li-ion 3,7 V,
ref.: PWB, charged by external power supply on M12
connector (9-28VDC) / 6 W min.
«Fixed power supply» version : by external power
supply on M12 connector (9-28VDC) / 6 W min.
Endurance at 25°C
(For «Battery» version)
On standby for radio frame = 51H
Radio power level 1 (<1mW | -5dBm) = 46H
Radio power level 2 (~1mW | 0dBm) = 44H
Radio power level 3 (6,6mW | 5dBm) = 42H
Radio power level 4 (10mW | 10dBm) = 38H
Note : Loss of endurance of around 20% when ambient
temperature is less than -20°C
Charging time
(For «battery» version)
3 H (endurance > 80%)
20 minutes of charging provides 4 h of endurance
RF output (depending on model) BNC-type or N-type connector
Temperatures
Operating : -20°C to +50°C
Storage (without battery) : -30°C to +70°C
Battery storage : -20°C to +50°C
Battery charge («Battery» version) = 0°C to + 40°C
Displays
- 1 green indicator light (all versions) : radio reception
- 1 external yellow indicator light : repeater supplied
or battery charging in progress
- 1 red indicator light : Battery charge status («battery»
version) or repeater in operation («fixed power supply»
version)
- 2 internal red indicator lights : error indication
Dimensions (not including
antenna) 190 x 120 x 60 mm
7.1- Secure active radio repeater Jump
7.2- JUCU Voltage adapter
Input voltage
100-240 Vac
50-60 Hz, 0.3 A
EU, UK or US plugs
Output voltage 12 Vdc, 0.5 A
M12 connector

- 48 - Jump - 332970D
FR DEEN
8 - Safety parameters
8.1- Conducted test
Tests according to the test principles were conducted. Detailed reports are held in the
laboratories files.
EN ISO 13849-1:2008 and EN 61508:2010 / EN 62061:2005
Function tests, error simulation, a review of the source code and documents are performed.
The following parameters are calculated:
EN ISO 13849-1:2008
MTTFD> 100 Years
Category 4
DCAVG = 99%
CCF = 75 points
Result : Performance Level e
For details see checklist EN ISO 13849-1.
8.2- Parameter according to EN 61508 and EN 62061
Parameter calculated according to EN 61508 with T1 = 1 year, ß = 2%, ßD = 2%, MRT = 0
and MTTR = 0.
PFH = 2, 2·10
-8
1/h
SFF = 99, 10%
HFT1
SIL3
System containing 1oo2D structure.
For details see checklist EN 61508.