Jayco 2004 Conventional Travel User manual

Model Year 2004
Conventional Travel Trailer &
Fifth-Wheel Travel Trailer
Owner’s Manual

IWARNING: Read all instructions in this manual and component part
manufacturer supplied information before using your RV.
This manual has been provided by Jayco, Inc. for the sole purpose of providing instructions
concerning the operation and maintenance of this vehicle and its component parts. Nothing
in this manual creates any warranty, either expressed or implied. The only warranty
offered by Jayco, Inc. is the limited, express warranty applicable to this vehicle.
The owner’s failure to provide required service and/or maintenance results in the loss of
warranty. The owner should review Jayco’s limited, express warranty and the warranties
that apply to specific component parts that are offered with this vehicle.
Instructions are included in the manual for operating various component parts which are
optional on some vehicles. In addition, the owner should refer to individual
manufacturer’s operating instructions contained in the owner’s packet.
IWARNING:
VReview the compatibility of your tow vehicle with the trailer you will be
towing. You, as the owner, are responsible for the safety and compatibility
of your tow vehicle and trailer selections.
VYou must not exceed the gross vehicle weight rating (GVWR) of the
trailer. Include all additions, cargo and tank fluids when calculating the
weight of your trailer.
VDo not exceed the towing or cargo capacity of your tow vehicle. You must
clearly understand how your tow vehicle’s capacities are calculated.
VDo not load your trailer so that it is unbalanced from front to rear or from
side to side.
VKnow your loaded hitch weight and select a hitch that is adequate for that
weight. Consult your hitch and tow vehicle manufacturers with any
questions before you tow your trailer.
VYou are responsible for the maintenance of your tow vehicle and trailer.
Make sure your tow vehicle is mechanically sound for your intended usage.
Pay particular attention to suspension components, tires and tire pressure.
VWe recommend the use of sway control devices and weight distributing
hitches with all Jayco towable products (excluding fifth-wheels, which use
a different type of hitch).
VObey all traffic laws and use your seatbelts at all times. Many states have
lower speed limit requirements for tow vehicle/trailer combinations. We
recommend that you do not exceed 55 MPH when towing a trailer.
Consult an expert for specific driver education when towing a trailer. There are private RV
driving schools, and some RV clubs, which offer driving seminars as part of their club
activities. Recreation vehicle publications and the Internet can be a source of information
regarding RV driver education, as well as many other topics to help you learn to safely use
your recreation vehicle.
© 2003 Jayco, Inc. LITHO USA 06/03**04-1 Part # 0177623

YOUR NEW JAYCO IS YOUR PASSPORT TO A WHOLE WORLD OF NEW FRIENDS,
CAMPING FUN AND TRAVEL ADVENTURE WHEN YOU JOIN THE THOUSANDS OF
JAYCO FAMILIES WHO MAKE UP THE . . .
JAYCO JAFARI INTERNATIONAL TRAVEL CLUB
You will find us enjoying the friendship and fellowship of JAFARI CAMPING as we join our
local area FLIGHTS at hundreds of weekend camp-outs all over North America each month . . .
WE’RE THE FAMILIES OF JAYCO!
There are special STATE, REGIONAL and INTERNATIONAL RALLIES where you can join
with your fellow JAFARIANS and their flights to enjoy a special kind of togetherness . . . fun,
games, and entertainment provide memories to last a lifetime.
And . . . how about the exotic surroundings of NEW ORLEANS, the sounds and color of
NASHVILLE and the GRAND OLE OPRY, the roar and rush of the INDIANAPOLIS 500, the
quiet surroundings of the CANADIAN ROCKIES, the color of the SMOKY MOUNTAINS in
the Fall. These and many other adventures can be yours when you join the. . .
JAYCO JAFARI INTERNATIONAL TRAVEL CLUB
Fill in the blanks on the reverse side, cut along dotted line and mail along with a check to:
JAYCO JAFARI INT’L TRAVEL CLUB
ATTN: Membership Coordinator
P.O. Box 192
Osceola, IN 46561-0192

Yes, it’s for everyone with a JAYCO RV; young couples just starting out, families spending
quality time together, the young at heart expanding their life experiences. Whether you belong
to another camping club, have always traveled alone, or are just starting, don’t miss out on one
of the most priceless benefits of being an RV family . . . meet new friends and spend a bit of your
camping life with some of the finest people you will ever have the opportunity to share a
campfire or treasure a moment of golden living with a . . FIFTH-WHEEL TRAVEL TRAILER.
. .SPORT UTILITY TRAILER . . . TYPE A MOTORHOME...CONVENTIONAL TRAVEL
TRAILER . . . TYPE C MOTORHOME . . . FOLDING CAMPING TRAILER ...itdoesn’t
matter. If you are a JAYCO RV FAMILY, then you are eligible to become a Jayco Jafari
Member.
YOU WILL NEVER BE SORRY YOU MADE THE DECISION!
In addition to the special international decals for your unit, the Hitch newsletter with schedules
of upcoming events and activities, your membership entitles you to the following special
benefits. A membership roster - containing the names and addresses of current members of the
club will be sent bi-yearly. Discount Cards for several national theme parks including Six Flags
and Busch Corp. Parks. A special price is available on Wheeler’s Campground Guides.
Discounts with Hertz Rental Car are offered, as well as discounts with Coach Net, and
emergency roadside service. Farm & City Insurance has RV insurance available at discounted
rates to current Jayco Jafari International Club members. All of this, plus the joy of meeting
new friends and enjoying Jafari adventures around the country. Start with the first phase of your
camping life...just complete the application and forward it to the Jayco Jafari International
Travel Club office.
WELCOME TO THE JAFARI FAMILY!
TO: Membership Coordinator for the Jayco Jafari International Travel Club
Please enroll us as members in the Jayco Travel Club. We are ready to roll to where the “friends we just haven’t
met yet” have the coffee on the fire and are waiting for us to arrive: We are ...
Name: Spouse:
Address: Phone:
City: State: Zip:
Email:
Ages of Children at Home:
Our JAYCO is a: Our Dealer
(type & size)
Membership Dues:
One year $25.00 Amount enclosed. $
Two years: $40.00 Check #:
Three years: $55.00
(signature) (date)
"

Table of Contents
Welcome ............................................1
Safety .............................................3
Safety Considerations. . . . . . . . . . . . . . . . . . ..................3
Reporting Safety Defects . . . . . . . . . . . . . . . . ................3
Safety in Using LP Gas . . . . . . . . . . . . . . . . .................4
Checking for Leaks . . . . . . . . . . . . . . . . . . . ................4
To Leak Test the LP Gas System:. . . . . . . . . . . . . ..............4
If a Leak is Detected: . . . . . . . . . . . . . . . . .................5
Electrical System Safety . . . . . . . . . . . . . . . . .................5
Fire Extinguisher . . . . . . . . . . . . . . . . . . ..................5
Inspection and Maintenance . . . . . . . . . . . . . . ...............5
Carbon Monoxide Detector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Smoke Detector . . . . . . . . . . . . . . . . . . . . . . . . . . . . .........7
Safety When Emergency Stopping . . . . . . . . . . . . . ..............7
Additional Safety Considerations . . . . . . . . . . . . . ...............7
Cold Weather/Extended Use . . . . . . . . . . . . . . . . ................8
Condensation . . . . . . . . . . . . . . . . . . . . . . . . . ...............9
Insurance . . . . . . . . . . . . . . . . . . . . . . . . . . ................9
Before you travel... . . . . . . . . . . . . . . . . . . . . . .................11
Weights and Cargo Capacity . . . . . . . . . . . . . ..................11
Loading Cargo. . . . . . . . . . . . . . . . . . . . . . . . . . . ............12
Rear Bumper . . . . . . . . . . . . . . . . . . . . . .................13
Holding Tank(s) and Trailer Weight. . . . . . . . . . . . . . . . ............13
Weighing Instructions . . . . . . . . . . . . . . . . . . . . . . .............14
To Determine the Wheel Position Weight: . . . . . . . . . . . . . . . . .....14
Equipment . ........................................15
Tow Vehicle . . . . . . . . . . . . . . . . . . . . . .................15
Conventional Travel Trailer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Hitches . ........................................16
Weight Distributing System. . . . . . . . . . . . . . . . . . . . .........16
Sway Control . . . . . . . . . . . . . . . . . . . . . . . . . ...........16
Hitch Height and Hitch Ball Specifications. . . . . . . . . . .............17
The Hitching Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
The Safety Chain . . . . . . . . . . . . . . . . . . . . . . . . . ...........18
Fifth-Wheel Travel Trailers Only . . . . . . . . . . . . . . . . . . . . .........19
Hitches . ........................................19
Hitch Height . . . . . . . . . . . . . . . . . . . . . .................19
Hitching Procedures . . . . . . . . . . . . . . . . . . . . . .............19
Towing ..........................................20
Towing Behind Your Trailer . . . . . . . . . . . . . . . . . . ............20
Tires . . ..........................................21
Wheel Lugs . . . . ....................................22
Brakes ...........................................23
Pre-Travel Checklist. . . . . . . . . . . . . . . . . . . . . . . . . ...........24
Setting up Camp... . . . . . . . . . . . . . . . . . . . . . .................27
i

Selecting your Campsite . . . ...............................27
Setting Up Your Trailer . . . ...............................28
Un-Hitching - Fifth-Wheel Travel Trailer . . . . . . . . . . . . ...........28
Un-Hitching - Conventional Travel Trailer. . . . . . . . . . . . ...........28
Leveling Your Trailer . . . . . . . . . . . . . . . . . . . . . . ...........29
Additional Set Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Stabilizer Jacks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Slideout Room Option . . . . . . . . . . . . . . . ................30
Components . . . . . . . . . . . . . . . . . . . . . . ...........30
Extending Room . . . . . . . . . . . . . . . ................30
Retracting Room . . . . . . . . . . . . . . . ................31
Awning Set Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Television ......................................31
Antenna....................................31
Cable .....................................31
Satellite ....................................31
Utility Hookups ......................................31
Electricity .......................................31
Water ..........................................32
To utilize the city water connection:. . . . . . . . . . . . . . . . . . . ......32
To utilize the installed tank: . . . . . . . . . . . . . . . . . . . ..........32
Gravity Fill Tank . . . . . . . . . . . . . . . ................32
Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..........32
12 Volt DC Demand Pump . . . . . . . . . . . . . . . . . . . ..........33
Water Pressure Regulator . . . . . . . . . . . . . . . . . . . . . . . .......33
LP Gas Connections and Start Up . . . . . . . . . . . . . . . . . . . . . ......33
Waste Disposal .....................................34
To Connect the Trailer for Waste Disposal: . . . . . . . . . . . . . . . . . . 34
No-Fuss Flush System . . . . . . . . . . . . . . . . . . . . . .......34
At Camp... ..........................................35
Appliances. ........................................35
Kitchen . ........................................35
Range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..........35
Microwave .....................................35
Refrigerator .....................................35
Furnace . ........................................35
Water Heater ......................................36
Bathroom . ........................................36
Toilet ..........................................36
Faucets ..........................................36
Outside Shower (Option) . . . . . . . . . . . . . . . . . . . . . . ...........37
Operation ......................................37
Water Purification System (Option) . . . . . . . . . . . . . . . . . . . . . .......37
To replace the filter: . . . . . . . . . . . . . . . . . . . . . . ...........37
Entertainment .......................................38
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Air Conditioner . . . . . . . . . . . . . . . . . . . . . .................38
Washer and Dryer - Stackable . . . . . . . . . . . . . ..................38
Washer/Dryer Prep . . . . . . . . . . . . . . . . . . . . .............38
Washer/Dryer . . . . . . . . . . . . . . . . . . . . . . . . . ...........38
Generator . ........................................39
Refueling Generator . . . . . . . . . . . . . . . . . . . . . .............39
Ceiling Fan . . . . ....................................40
Security Lights . . . . . . . . . . . . . . . . . . . . . .................40
Floor Safe . ........................................40
Monitor Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . ............40
Operation . . . . . . . . . . . . . . . . . . . . . .................40
BBQ Grill (Option) . . . . . . . . . . . . . . . . . . . . . . . . . ...........41
Utilities & Systems . . . . . . . . . . . . . . . . . . . . . .................43
Plumbing System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ......43
Sanitizing the Potable Water System . . . . . . . ...................43
Drainage . . . . ....................................44
To Drain System: . . . . . . . . . . . . . . . . . . . . . .............44
Sanitation System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ......45
Using Toilet and Tank System . . . . . . . . . . . . . . . . . . . . .........45
Vents ..........................................45
Holding Tanks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ......45
Waste (Black) Tank Preparation . . . . . . . ...................45
Gray Water Holding Tank. . . . . . . . . . . . . . . . . . ............45
LP Gas System. . . . . . . . . . . . . . . . . . . . . . . . . . . ............46
LP Gas Container. . . . . . . . . . . . . . . . . . . . . . . . . ...........47
Servicing and Filling LP Containers. . . . . . . ..................48
OPD Overfill Protection. . . . . . . . . . . . . ..................49
Dual Cylinder Assembly with Bottle Rack . . . . . . . . . . . . . . . . . . 49
Two Cylinders - 20# or 30# (44 or 66 kilograms) . . . . . . . . .......50
Main Supply Hose – Low Pressure . . . . . . . . . . . . . . . . ...........51
Regulator . . . . ....................................51
LP Gas Consumption . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
LP Detector. . . . . . . . . . . . . . . . . . . . . . . . . . . ............52
Electrical System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ......53
General . ........................................53
120-Volt AC System . . . . . . . . . . . . . . . . . . . . . .............54
Power Cord . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ......54
Ground Fault Current Interrupter (GFCI) . . . . . . . . . .............55
Testing Instructions. . . . . . . . . . . . . . . . . . ............55
30-amp Service . . . . . . . . . . . . . . . . . . . . . . .............56
50-amp Service . . . . . . . . . . . . . . . . . . . . . . .............56
Consumption of 120-volt AC Power . . . . . . . . . . . .............57
12-Volt DC System. . . . . . . . . . . . . . . . . . . . . . .............57
Power Converter . . . . . . . . . . . . . . . . . . . . . .............57
Auxiliary Battery (Independent, Authorized Dealer Installed Option) . . . . 58
iii

Battery Isolator (For Tow Vehicle) . . . . . . . . . . . . . . . . . . . ......58
Lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..........59
Exterior ....................................59
Porch .....................................59
Interior ....................................59
Bulbs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..........59
Fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..........59
DC Fuse Panel Layout. . . . . . . . . . . . . . . . . . . . ............60
Television Cable . . . ...............................60
Brakes . ........................................60
Changes, Modifications and Additions . . . . . . . . . . . . . . . . . . . ......60
Preparing to Travel Home.... . . ...............................61
Departing Camp Checklist. . . . . . . . . . . . . . . . . . . . . . ...........61
Draining the Holding Tank(s) . . . . . . . . . . . . . . . ................63
To Empty Holding Tank: . . . . . . . . . . . . . . . . . . . . ............63
Maintaining your investment... . . . . . . . . . . . . . . . . . . . . ............65
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..........65
Fifth-Wheel Travel Trailer Only. . . . . . . . . . . . . . . . . . . . . . . .......65
Hitch ..........................................65
Landing Gear ......................................65
Conventional Travel Trailer Only . . . . . . . . . . . . . . . . . . . ..........65
Hitch ..........................................65
Coupler . ........................................65
Tongue Jack ......................................65
Frame ...........................................66
E-Z Lube Axle .......................................66
Wheel Bearings.....................................66
Wheel Lugs.......................................66
Brakes and Brake Linings . . . . . . . . . . . . . . . ................67
Tires . . ..........................................67
Changing Tire .....................................67
Spare Tire (Option). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
Tire Covers - Vinyl (Option) . . . . . . . . . . . . . . . . . . . . . . . .......68
Clearance Lights......................................68
Exterior ..........................................69
Fiberglass Sidewalls . . . ...............................69
Roof Ladder ......................................69
Rubber Roof ......................................69
Sealing . ........................................70
Stone Guard (If Applicable) . . . . . . . . . . . . . . . . . . . . ............70
Doors, Extrusions, Windows & Vents . . . . . . . . . . . . . . . . . . . . . ......71
Entrance Door .....................................71
ABS Plastics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..........72
For cleaning: ......................................72
Bathroom Tub, Lavatory Sink . . . . . . . . . . . . . . . ................72
Furniture..........................................72
iv

Cloth Furniture . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ......72
To Operate Sofa/Recliner Footrest: . . . . . . . ...................72
Cushions..........................................73
Bedspreads . . . . ....................................73
Window Treatments . . . . . . . . . . . . . . . . . . . . . . . . . ...........73
Paneling ..........................................73
Vinyl Floor . . . . ....................................73
Wood Floor . . . . ....................................74
Carpeting . ........................................74
Countertops . . . . ....................................74
High Pressure Laminate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
Hardware and Sink or Shower Fixtures . . . . . . . ...................74
Slideout ..........................................74
Troubleshooting the Electric Slideout . . . . . . . ..................75
Overriding the Electric Slideout System . . . . . . . . . . . .............75
Slideout Override. . . . . . . . . . . . . . . . . . . . . . . . . ...........75
Slideout Diagram. . . . . . . . . . . . . . . . . . . . . . . . . ...........76
Slideout Switch Assembly . . . . . . . . . . . . . ..................77
LP Gas System. . . . . . . . . . . . . . . . . . . . . . . . . . . ............78
LP Gas Bottles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ......78
Carbon Monoxide (CO) Detector . . . . . . . . . . . . . . . . . . . . .........78
TV Antenna . . . . ....................................79
Furnace ..........................................79
Air Conditioner . . . . . . . . . . . . . . . . . . . . . .................79
Toilet ...........................................79
Maintenance Checklist . . . . . . . . . . . . . . . . . . . . . .............80
Storing your unit... . . . . . . . . . . . . . . . . . . . . . .................83
Winterizing . . . . ....................................83
Air Pressure (all models) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
Water Heater Bypass with Antifreeze . . . . . . . ..................84
Storage Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ......85
Warranty/Service . . . . . . . . . . . . . . . . . . . . . . . . . . . ............87
Warranty Registration and Customer Delivery Form . . . . . . . . . . . . . . .....88
Informal Dispute Resolution. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
Towable Transferable Limited Warranty . . . . . . . ..................90
Limited Warranty Transfer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
Service Procedures . . . . . . . . . . . . . . . . . . . . . . . . . ...........94
Basic Service Procedures. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94
Independent, Authorized Dealer . . . . . . . . . . . . . . . . ............95
Parts ..........................................95
Owner’s Responsibility . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
Manufacturer’s Customer Support Directory. . . . . . . . . .............96
v

NOTES
vi

WELCOME
Thank you for purchasing your Jayco Recreation Vehicle (RV) and welcome to the world
of recreation vehicle travel. Your purchase of a Jayco RV allows you to enter this unique
world of camping and leisure in a grand style. Your Jayco RV has been designed and
engineered to offer many comforts of home to make your camping experience as enjoyable
as possible. Jayco RVs are designed, constructed and intended to be used as temporary
living quarters for recreational, camping and travel uses, as defined in the bylaws of the
Recreation Vehicle Industry Association. Our recreation vehicles are not intended for
hauling of cargo.
This owner’s manual will assist you in understanding the RV’s proper use and operation. If
you are a newcomer to RV travel, you will appreciate the suggestions and “shop talk”
information found throughout this manual.
Keep this manual in your recreation vehicle for handy reference. Get to know your new
vehicle and how it operates. The information in this manual reflects the most current
available to us at the time of publication. This manual is a supplement to various other
instructions supplied by the manufacturers of separately warranted products. Carefully
read, understand and follow this owner’s manual and all information supplied by
manufacturers of component parts. This information contains important operating, safety,
and maintenance instructions. Direct questions that are not answered by the owner’s
manual or other booklets, to your independent, authorized dealer. If they cannot
satisfactorily answer your questions, they will call or refer you to the component part
manufacturer or Jayco.
Your vehicle was manufactured based on the requirements of:
• Federal Motor Vehicle Safety Standards
• State Regulations
• Canadian Standards Associations (CSA) (where applicable)
•Requirements of ANSI Standard A119.2, the nationally recognized “Standard For
Recreation Vehicles – Installation of Plumbing, Heating and Electrical Systems.”
The Recreation Vehicle Industry Association (RVIA) and Canadian Standards Association
(CSA) periodically inspect our production line and assist us in maintaining strict
compliance with installation and safety standards for those systems.
Periodic safety inspections and a program of preventive maintenance are necessary for the
continuation of safe and trouble-free operation.
Camping is a great way to relax and enjoy the outdoors with your friends and family. Please
remember to tread lightly on our beautiful land and leave only your footprints so that others
may enjoy nature as much as you did.
The Jayco Family
Jayco, Inc.
1

NOTES
2

SAFETY
SAFETY CONSIDERATIONS
The safe operation of your trailer requires that you use common sense and follow safety
procedures as defined in this manual and all supplied information from specific component
part manufacturers. In this manual, there are specific terms and symbols to indicate areas
of potential hazards, which are based upon the ANSI Z535 series of safety information.
Make sure you understand the use of these terms and symbols as defined here.
.NOTE provides additional information to make a step or procedure easier or clearer.
Disregarding a NOTE could cause inconvenience, and would not be likely to cause damage
or personal injury.
Caution is an area that mechanical or property damage is likely to happen if the
instructions are not followed. However, in the case of a caution without the safety alert
symbol, the damage will only occur to the property and should not cause personal injury.
See below for the definition of injury related cautions.
I-This is the safety alert symbol. It is used to alert you to potential personal injury
hazards. Obey all safety messages to avoid possible injury or death.
ICAUTION is an indication of areas where minor or moderate injury may occur if
instructions are not followed. Mechanical or property damage may also occur.
IWARNING emphasizes areas where there is potential for personal injury or even
death if you fail to follow the instructions. Mechanical or property damage may also occur.
IDANGER indicates an immediate hazard situation where death or serious injury will
result if instructions are not followed. Mechanical or property damage may also occur.
Reporting Safety Defects
If you believe that your vehicle has a defect which could cause a crash, injury or death,
immediately inform the National Highway Traffic Safety Administration (NHTSA) in
addition to notifying Jayco, Inc. If NHTSA receives similar complaints, they may open an
investigation. If they find a safety defect exists in a group of vehicles, a recall and remedy
campaign may be ordered. NHTSA cannot become involved in individual problems
between you, your independent, authorized dealer or Jayco, Inc.
NHTSA Customer Relations Dept.
U.S. Department of Transportation Jayco Incorporated
Washington, D.C. 20590 P.O. Box 460, Middlebury, IN 46540
Phone: [phone] Email: [email protected]
Washington, D.C. Area: 368-0123 Business Hours: 8:00-5:00 Mon.–Fri.
You can obtain other information about motor vehicle safety from the NHTSA Hotline.
3

Safety in Using LP Gas
We recommend that all work on the LP gas system be performed by your independent,
authorized dealer or an LP gas dealer. The following information is provided to give a
basic understanding of LP gas.
Your recreation vehicle is equipped with an LP gas system to help provide some of the
comforts of home. This system is very dangerous. Proper handling of LP gas, knowledge
of your system and routine maintenance are key factors to your safety and that of others
around you. The following list provides basic information for LP Gas safety:
•LP gas is heavier than air. Leaking gas tends to flow to and pocket in low areas, such
as the trailer floor.
•LP gas is colorless and odorless. A chemical odorant, smelling similar to rotten eggs,
is added by the gas manufacturer to make sure leaks are identifiable, which can
normally be smelled if there is a leak.
•Never light a match or allow any open flame in the presence of leaking gas or the
smell of LP gas.
•Turn off LP gas while refueling the tow vehicle.
•Some states prohibit gas appliances to be operated during travel, especially in
tunnels. Make sure you know the laws for the areas where you travel.
• Never allow LP gas containers to be filled above the liquid capacity as indicated on
the container. If a container is overfilled, liquid gas may flow through the regulator
causing it to freeze and/or create dangerously excessive pressure in the lines. Make
sure that an overfilled container is taken care of by an LP gas professional before it is
put into service.
• An overfilled container placed in sunlight may expel excess gas through the relief
valve. This causes susceptibility to ignition by nearby open flame.
Taking time to become educated about LP gas and how it should be handled are critical to
your camping experience. If you have questions, consult with your independent,
authorized dealer or LP gas professional.
Checking for Leaks
LP gas is both colorless and odorless. For your safety, a chemical agent is added by the gas
manufacturer, which smells similar to rotten eggs. If you are not accustom to the smell of
LP gas, ask your independent, authorized dealer or LP gas service personnel to help you
and your family become familiar with it.
Vibration from travel can cause connections to loosen. This requires that the LP gas
system be checked periodically for leaks. The system has been tested by the manufacturer
and Jayco recommends that the independent, authorized dealer test the system as well.
However, continued maintenance is recommended for safe operation.
TO LEAK TEST THE LP GAS SYSTEM:
•Use an appropriate LP detector solution or create a soapy water solution. If soapy
water is used, make sure that the soap used does not contain ammonia or
chlorine.
•Apply the solution to all gas piping connections.
•If a leak is present, the soap will bubble at the connections.
IWARNING: DO NOT USE A FLAME OR LIGHTED MATCH TO
TEST FOR LEAKS.
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Safety

IF A LEAK IS DETECTED:
•Turn off all appliances which utilize LP gas.
•Make sure that everyone is out of the RV, including pets.
•Turn off the LP gas at the tank(s).
•Take your RV to your independent, authorized dealer and have the system repaired
before using it again.
IWARNING: WE STRONGLY RECOMMEND THAT YOU HAVE A
PROFESSIONAL TEST YOUR LP GAS SYSTEM FOR LEAKS ONE (1)
TIME EACH YEAR AS PART OF NORMAL MAINTENANCE.
Electrical System Safety
Circuit breakers and fuses are installed to protect electrical circuits from overloading. Do
not make unauthorized changes to circuitry or add on fixed appliances. If you wish to make
changes, consult your independent, authorized dealer and they will assist you in obtaining a
safe installation.
An approved power cord has been supplied with the vehicle. Always use this cord for
hook-up to 120-volt source shoreline power. The cord has a three pin plug, which provides
proper grounding through the third (round) pin. Grounding is personal protection from
electrical shock.
IWARNING: Do not use an adapter, cheater, or extension cord that will
break the continuity of the grounding circuit connected to the third pin.
NEVER remove the grounding pin to connect a non-grounded, two-prong
receptacle. Any deviation from this will potentially cause a fire from
overheating.
Fire Extinguisher
A fire extinguisher is installed in each vehicle and is located near the entrance door in the
trailer. Be familiar with its location, operating instructions as printed on the extinguisher,
and any material from the extinguisher supplier or manufacturer. It is too late to become
familiar with an extinguisher when an emergency is at hand.
The fire extinguisher is a dry chemical, nonrefillable extinguisher. Do not test this
extinguisher by partially discharging. Doing so will cause loss of pressure making the
extinguisher unusable. The extinguisher must be discarded and replaced by a new one if
any use has occurred.
INSPECTION AND MAINTENANCE
To insure that your fire extinguisher will be ready when needed:
•Read and follow all instructions on label and in owner’s manual.
•Inspect the extinguisher AT LEAST once a month - more frequently if exposed to
weather or possible tampering.
•Check pressure by pressing in white indicator button. If button does not spring back,
extinguisher will not work properly and must be discarded.
•Be sure the yellow lock pin is firmly in place.
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Safety

•Keep the extinguisher clean. Check for dents, scratches, corrosion or any other
damage.
•Check the discharge nozzle. Make sure it is clean and free of obstructions.
ICAUTION: Under certain fire and heat conditions, the dry chemical
powder in this extinguisher (and similar units) will cause damage or prove
extremely difficult to remove from oven surfaces, including self-cleaning
models. Do not use self-cleaning feature to remove ABC Powder.
ICAUTION: Avoid inhaling the dry chemical agent contained in the
extinguisher. It is not toxic, but may cause skin irritation. In case of
contact, flush affected area with clean, cool water. If irritation persists,
contact a physician immediately. Chemical name of agent is printed on
extinguisher label.
Carbon Monoxide Detector
(With Generator or Generator Prep Option)
If your trailer has a generator or generator prep, a carbon monoxide detector will be
installed on your unit.
Carbon monoxide (CO) is an odorless, colorless, tasteless gas that is extremely dangerous
to humans and animals. The following table contains symptoms indicative of individuals
exposed to carbon monoxide:
Symptoms of Carbon Monoxide Exposure
Headache Fatigue (often described as “flu”
like symptoms) Unconsciousness
Running nose Dizziness Convulsions
Sore eyes Drowsiness Brain damage
Nausea Confusion Cardio respiratory failure
Vomiting Fast heart rate Death
IDANGER: Any amount of exposure to CO is dangerous and must be
taken care of before reentering the RV. If anyone develops symptoms as
listed, make sure that everyone gets to an area of fresh air. Failure to do so
could result in death or serious injury.
A UL listed carbon monoxide detector has been installed in your camper. It is designed to
detect toxic CO fumes. It is not a substitute for other combustible gas, fire or smoke
alarms. Information has been supplied by the carbon monoxide detector manufacturer for
operation, safety and maintenance. Make sure that you read, understand and follow all
information supplied by the CO detector manufacturer with your RV.
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Safety

Smoke Detector
A smoke detector is supplied with your trailer. This safety device must be correctly
maintained to work properly and warn you of smoke in your trailer. Make sure that you
read, understand and follow all warnings, cautions, operating and maintenance instructions
supplied by the smoke detector manufacturer.
IWARNING: Improper maintenance of the smoke alarm as instructed by
the smoke alarm manufacturer creates the potential for property damage,
personal injury or death. Make sure that everyone knows and
understands the procedures to follow if the alarm is sounded.
Also, you need to heed the warning label that has been affixed in your trailer adjacent to the
smoke detector. The label reads as follows:
Safety When Emergency Stopping
Pull off the roadway as far as possible for emergency situations and turn on the tow
vehicle’s warning flashers. If necessary, display your road flags and/or reflective triangles.
.NOTE: Always carry road flags and/or reflective triangles to be displayed when
necessary.
Additional Safety Considerations
IWARNING: For traveling safety, it is extremely important to read,
understand and follow the towing, hitching and loading cargo information
provided in the “Before you Travel...” chapter. If you do not understand
the information provided, please consult your independent, authorized
dealer.
•Sanitize the fresh water supply system periodically (see sanitizing instructions).
•Prevent water connections from coming in contact with the ground or drain hose to
reduce chance of contamination.
•Have a certified RV technician repair and maintain the gas or electrical appliances.
•Carefully read the loading section in the “Before you Travel...” chapter related to
your trailer.
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Safety
IWARNING
TEST SMOKE ALARM OPERATION AFTER VEHICLE
HAS BEEN IN STORAGE, BEFORE EACH TRIP, AND
AT LEAST ONCE PER WEEK DURING USE.
FAILURE TO COMPLY MAY RESULT IN
SERIOUS INJURY.

•Ensure that the tires are in good condition and properly inflated. Monitor the tire
pressure closely for proper inflation. Neglecting to do so could result in overheating
of a tire, which could result in a blowout.
•Check and tighten the wheel lugs after the first 10 miles, 25 miles and then again
after 50 miles (16, 40 and 80 kilometers). Check periodically as described in the axle
manufacturer’s owner’s manual thereafter.
•Check the brakes in a safe area - not while traveling on a busy highway.
•Always block the trailer wheels solidly before unhitching from the tow vehicle.
•Never move the unit while people are inside.
•Before leaving a camping area towing a trailer, refer to the “Preparing to Travel
Home...” chapter and review all applicable instructions.
•Observe the warning labels attached to your vehicle concerning LP gas, water,
electricity and loading.
•Observe the maintenance chart in this manual and all applicable information supplied
by component part manufacturers related to your respective unit.
COLD WEATHER/EXTENDED USE
Your trailer has been built for enjoyment in a recreational manner. It is not intended to be
used as full-time living quarters.
Caution: Continuous living in your trailer could cause accelerated wear and
damage to component parts. It also voids the warranty.
• Use of this trailer during cold weather will require more protection. Using skirting or
insulation below floor level will provide additional protection if you are camped in
one area for an extended period.
• Proper care should be taken with the fresh water and drainage systems to avoid
freezing problems. Consult with your independent, authorized dealer or RV supply
house for advice on heat tapes, etc.
•Adequate gas and electrical supply is needed along with protection from possible
freeze-ups on gas regulator. The furnace will substantially increase battery draw and
LP gas use.
•During cool weather usage, ventilation or the addition of a dehumidifier may be
required to reduce condensation. See the next section for important information on
controlling condensation.
•An optional winter insulation package may have been added to your unit. If you have
this feature, a larger furnace and extra insulation were added to protect your unit from
colder weather. Some or all of the above notes may still be applicable to your RV.
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Safety

CONDENSATION
Condensation is a natural phenomenon. The amount of condensation will vary with the
climate conditions, particularly the relative humidity. Condensation occurs because there
is water vapor present in the air, which is added by breathing, bathing and cooking. The
water vapor collects where there is available air space, and when the temperature reaches
the ‘dew point’ the water vapor in the air condenses and changes to liquid form. Most
people have experienced a similar phenomenon when moisture forms on kitchen windows
and bathroom mirrors during cool weather.
Proper ventilation and, if needed, the use of a dehumidifier will assist in controlling the
condensation. Many RV and marine dealers carry small dehumidifiers especially sized for
recreation use. Condensation causes dampness, mildew, staining and if allowed to continue
at high levels, damage to the paneling and wood structures. It is the owner’s responsibility
to make sure that condensation is properly removed for the air.
INSURANCE
As with your automobile, it is important that you protect yourself and others with insurance
coverages for personal liability, theft, collision, property damage, etc. Your independent,
authorized dealer can assist you in obtaining appropriate insurance for your protection or
you may check with the company which provides your automobile insurance or other
insurance companies.
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Safety

NOTES
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Safety