jcb 35Z-1 User manual

Compact Excavators
35Z-1 / 36C-1
Quick Start Guide

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2 | P l e a s e s e e o p e r a t o r m a n u a l f o r f u l l d e t a i l s .
Intended Use.......................................................................................................3
Dimensions .........................................................................................................4
Tie Down Points ..................................................................................................5
Lifting Points .......................................................................................................6
Cab Layout & Controls................................................................................... 7-10
Start Up Sequence ............................................................................................11
Machine Health Check & Shut Down Sequence …………………………………......……12
Hydraulic Hitch Unlock ……………………………......………………………………………………13
Mechanical Hitch Unlock & Maintenance Position ...........................................14
Service / Maintenance.......................................................................................15
Service & Access Covers...............................................................................16-17
Fluids & Lubricants............................................................................................18
Index

35Z- 1 , 3 6 C - 1 | 3
General
Machine type –Compact Excavator
Self propelled machine with a tracked undercarriage
360° revolving upper structure with boom, dipper, bucket and slew mechanism
Intended Use
Machine intended to be used in normal conditions as detailed in the operators manual
With bucket fitted, machine work cycle consists of digging, elevating, slewing and
discharging of materials
Applications include earthmoving, road construction, building and construction,
landscaping etc.
Can be used for object handling
Not intended for use in mining and quarrying applications, demolition, forestry, any use
underground and any explosive atmospheres.
Must not be used for forestry, used with attachments of unknown weight, used on
surfaces with unknown stability –list not exhaustive
PPE may be required in certain applications/environments e.g. high silica concentration
or asbestos
The machine should not be operated by any person without appropriate qualifications,
training or experience of using this type pf machine
Prior to use, the machines suitability should be considered with regards to the intended
applications and any hazards which may be present
Intended Use

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4 | P l e a s e s e e o p e r a t o r m a n u a l f o r f u l l d e t a i l s .
Item
Description
35Z-1
36C-1
A
Sprocket idler centres
1590mm
B
Track length on ground
1590mm
C
Undercarriage overall length
2049mm
D
Kingpost clearance
555mm
E
Tailswing radius –Light CW
900mm
1200mm
Tailswing radius –Heavy CW
1000mm
1300mm
F
Overall width of
superstructure
1550mm
G
Height over cab
2482mm
H
Ground clearance
275mm
J
Track gauge
1400mm
1200mm
K
Width over tracks
1750mm
1550mm
L
Transport length –standard
dipper
4851mm
4806mm
M
Track height - rubber
480mm
N
Counterweight clearance
563mm
Dimensions

35Z- 1 , 3 6 C - 1 | 5
Method 1
Method 2
Tie down points

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6 | P l e a s e s e e o p e r a t o r m a n u a l f o r f u l l d e t a i l s .
Carry out the following procedure when lifting a machine:
1. Remove all attachments
2. Remove all loose equipment from machine exterior
3. Check the unladen weight of the machine
4. Attach lifting equipment to each end of the dozer blade. Correct lift-point positions are
identified on the machine by a label.
5. Attach lifting equipment to each end of the boom. Correct lift-point positions are
identified on the machine by a label.
6. Position the dig end as shown below.
6.1. Boom in centre position and ram fully extended.
6.2. Dozer ram fully raised.
6.3. Dipper ram fully extended.
7. Maintain correct angle between the boom and dozer blade.
8. Check that the lifting eye is positioned directly above the machine centre of gravity.
Item
35Z/36C
A
Boom lift point
B
Dozer blade lift point
C
38°
D
2148mm
E
4653mm
F
875mm
G
764mm
H
880mm
Lifting Points

35Z- 1 , 3 6 C - 1 | 7
Component Locations
A. Track Controls
B. Excavator controls
C. Dozer blade control lever
D. Throttle control
E. Switch console
F. Entertainment system
G. Air-conditioning controls
H. Operator seat
J. ISO/SAE control pattern switch
K. Instrument panel
L. 12V Power socket
Console Switches
A. Hydraulics controls isolation (2 GO)
B. Initiate Auto Aux Vent
C. Lift overload
D. Worklights
E. Wiper
F. Not used
G. Tool selection
H. Not Used
J. Auto Idle
K. Beacon
L. Quick Hitch
M.Auto stop switch
Cab Layout & Controls

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8 | P l e a s e s e e o p e r a t o r m a n u a l f o r f u l l d e t a i l s .
Instrument Panel
A
SAE active
B
Air filter (blocked) indicator
C
Seat belt
D
Park brake
E
Engine pre-heat
F
Master warning
G
After treatment critical warning
H
Axle lock
J
Fuel indicator
K
Coolant temperature
L
Engine oil pressure
M
Battery charging condition
N
Swing active
P
Hydraulic active
Q
High travel speed
R
Dozer blade, float
S
After treatment critical warning
T
Master warning
Cab Layout & Controls

35Z- 1 , 3 6 C - 1 | 9
Excavator Levers (ISO Control Pattern)
Excavator Levers (SAE Control Pattern)
Cab Layout & Controls

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10 | P l e a s e s e e o p e r a t o r m a n u a l f o r f u l l d e t a i l s .
Swing Control Switch
A. Swing left
B. Swing right
C. Swing control switch
Auxiliary Controls
A. Left electro-proportional switch for aux 2 (low flow)
B. Tilt/grab changeover for tilt-rotator
C. Boom swing/AUX changeover
D. Right finger button –High flow AUX maximum
preset flow button (momentary/latching depending
on settings in menu)
E. Right electro-proportional switch for aux 1 (high
flow)
Dozer Blade Controls
A. Raise the dozer
B. Lower the dozer
C. Dozer float
A. Travel speed selector button
B. 4-Way dozer rotate left
C. 4-Way dozer rotate right
Cab Layout & Controls

35Z- 1 , 3 6 C - 1 | 11
Start Up Sequence

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12 | P l e a s e s e e o p e r a t o r m a n u a l f o r f u l l d e t a i l s .
The machine health check screen is displayed for every user when the ignition is
switched on for the first time that day.
This screen is designed to highlight any possible issues with the machine prior to the
machine being worked.
It will appear after the key code has been entered, or the correct immobiliser key has
been used.
If there are no issues present, the health check screen disappears after the specified
duration and returns to the home screen.
If there are any faults present, then acknowledgement of the faults are required by
pressing the enter button.
The fault screen with each symbol labelled is shown below:
A. Fuel level low
B. Coolant level low
C. Blocked air filter
D. Water in fuel indicator
E. ‘Master warning’ – contact JCB dealer
Shut Down Sequence
Machine Health Check

35Z- 1 , 3 6 C - 1 | 13
Hydraulic Hitch Unlock System

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14 | P l e a s e s e e o p e r a t o r m a n u a l f o r f u l l d e t a i l s .
1. Park machine on solid, level ground
1.1. Release the two track levers
1.2. Set handle throttle lever to idle
position
2. Lower the dozer blade (B)
3. Lower excavator so attachment is flat
on ground (A)
4. Stop the engine
5. Discharge the hydraulic pressure
6. Isolate controls and remove ignition
key
7. Isolate battery to prevent accidental
operation of the engine
Mechanical Hitch Unlock System
Maintenance Position

35Z- 1 , 3 6 C - 1 | 15
Daily Checks (10h)
Action
Check condition of attachments / optional equipment
Visual Check
Grease attachments / optional equipment / pivot pins as required
Lubricate
Clean bodywork and framework
Clean
Check condition of bodywork and framework
Visual Check
Check condition of cab/canopy including seat belt
Visual Check
Check engine for leaks and oil level
Visual Check
Check fuel system for leaks
Visual Check
Drain water from water separator on fuel filter
Clean
Check engine coolant for leaks, condition and level
Visual Check
Check condition of cooling pack and system
Check hydraulic oil level
Visual Check
Check window washer fluid level
Visual Check
Check the condition of the fire extinguisher
Visual Check
Check operation of all services i.e. excavator, dozer etc.
Operate
Check operation of electrical equipment
Operate
Grease pivot pin
Lubricate
Weekly Checks (50h)
Action
Grease slew ring bearing
Lubricate
Clean cooling pack
Clean
Check condition and tension of tracks
Operate
Check condition of air filter
Visual Check
Check condition of drive belt
Visual Check
Check hydraulic hoses / pipework for leaks and damage
Operate
Check condition of the rams
Visual Check
Check operation of electrical equipment i.e. warning lights, beacon
Operate
Check the battery terminals
Clean
Check the operation of the battery isolator
Operate
Service and Maintenance

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16 | P l e a s e s e e o p e r a t o r m a n u a l f o r f u l l d e t a i l s .
Engine Compartment Cover
Hydraulic Compartment Cover
Toolbox
Service and Access Covers

35Z- 1 , 3 6 C - 1 | 17
Engine Compartment
A. Main fuel filter
B. Overflow bottle
C. Coolant system filter cap
D. Air filter
E. Air conditioning condenser (if fitted)
F. Engine oil dipstick
G. Engine oil filler cap
R. Radiator
Hydraulic Compartment
H. Hydraulic oil level indicator
J. Window washer fluid tank
K. Hydraulic oil filler cap
L. Battery isolator
M. Battery
N. Fuel filler cap
Cab and exterior
P. Track tensioner cover
Q. Track gearbox
Service and Access Covers

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18 | P l e a s e s e e o p e r a t o r m a n u a l f o r f u l l d e t a i l s .
Item
Capacity
Fluid/lubricant
JCB Part Number
Container Size
Fuel tank
50L
Diesel Oil
-
20L
Engine oil
5.2L
JCB Engine 10W
30 HP
4001/3700
-
Engine coolant
7.3L (Cab)
6.4L (Canopy)
JCB Antifreeze
HP/Coolant/Water
4006/1120
20L
Track gearbox
0.8L
JCB Engine Oil HP
SAE 30 (Not
Multigrade)
4001/0305
20L
Track idler wheel
0.8L
JCB HP90 Gear oil
4000/0305
20L
Track roller (Top)
0.003L
JCB HP90 Gear oil
4000/0305
20L
Track roller
(Bottom)
0.08L
JCB HP90 Gear oil
4000/0305
20L
Hydraulic system
47.5L
-5°C (23.0°F) to
55°C (130.9°F):
JCB Hydraulic
Fluid HP68
4002/0700
20L
-10°C (14.0°F) to
45°C (112.9°F):
JCB Hydraulic
Fluid HP46
4002/0800
-20°C (-4°F) to
55°C (95°F): JCB
Hydraulic Fluid
HP32
4002/1000
Hydraulic tank
21L
-5°C (23.0°F) to
55°C (130.9°F):
JCB Hydraulic
Fluid HP68
4002/0700
20L
-10°C (14.0°F) to
45°C (112.9°F):
JCB Hydraulic
Fluid HP46
4002/0800
-20°C (-4°F) to
55°C (95°F): JCB
Hydraulic Fluid
HP32
4002/1000
Slew ring
bearings
As required
JCB Special Slew
Pinion Grease
4003/2017
0.4kg x 24
Slew ring gear
teeth
As required
JCB Special Slew
Pinion Grease
4003/1619
0.4kg
All other grease
As required
JCB HP Grease
4003/2017
0.4kg x 24
HVAC
0.775kg
R134a
141/4770
-
Fluids and Lubricants