jcb 8008 CTS User manual

1
Compact Excavators
8008 CTS, 8010 CTS
Quick Start Guide

2Please see operator manual for full details.
> This Quick Reference Guide is to provide quick and simple information to the Operator
and does not include any health and safety aspects. In addition, because of our continual
development of machines, features described in this Quick Reference Guide may differ
from those on your machine. No errors and emissions be entirely ruled out.
> This Quick Reference Guide DOES NOT replace the Operators Manual. You MUST
read ALL the disclaimers and safety and other instructions in the Operators Manual
before initially operating this product. Accordingly, no legal claims can be entertained on
the basis of the data, illustrations or descriptions in this Quick Reference Guide.
> This machine should not be operated by any person who isn’t appropriately qualified or
had the appropriate training.
> Operation of this machine without periodic maintenance could cause it to malfunction.
For more information please contact your JCB Dealer.
Disclaimer

8008 CTS, 8010 CTS 3
Intended Use ......................................................................................................................................4
Dimensions ........................................................................................................................................5
Tie Down Points ................................................................................................................................6
Lifting Points .......................................................................................................................................7
Cab Layout & Controls ................................................................................................................. 8 -11
Start Up Sequence ...........................................................................................................................12
Shut Down Sequence .......................................................................................................................13
Mechanical Hitch Unlock ..................................................................................................................14
Maintenance Position ........................................................................................................................15
Service & Maintenance .....................................................................................................................16
Service & Access Covers...................................................................................................................17
Service / Maintenance Points ............................................................................................................18
Fluids & Lubricants ............................................................................................................................19
Machine Attachments .......................................................................................................................20
Troubleshooting / FAQs ....................................................................................................................21
Your Notes ................................................................................................................................. 22-23
Index

4Please see operator manual for full details.
General
> Machine Type – Compact Excavator
> Self propelled machine with a tracked undercarriage
> 360° revolving upper structure with boom, dipper, bucket and slew mechanism
Intended Use
> Machine intended to be used in normal conditions as detailed in the operators manual
> With bucket fitted, machine work cycle consists of digging, elevating, slewing and discharging
of materials
> Applications include earthmoving, road construction, building and construction, landscaping etc.
> Can be used for object handling
> Not intended for use in mining and quarrying applications, demolition, forestry, any use
underground and any explosive atmospheres.
> Must not be used for forestry, used with attachments of unknown weight, used on surfaces with
unknown stability – list not exhaustive
>
PPE may be required in certain applications/environments e.g. high silica concentration or asbestos
> TThe machine should not be operated by any person without appropriate qualifications, training
or experience of using this type of machine
> Prior to use, the machines suitability should be considered with regards to the intended
applications and any hazards which may be present
Intended Use

8008 CTS, 8010 CTS 5
Dimensions
Machine model 8008 CTS 8010 CTS
Dipper –800mm 950mm
A Overall height (transport position) mm 2310 2295 2295
B Overall length (transport position) mm 2682 2957 3000
CTailswing mm 800 900 900
D Track width - extended mm 865 1000 1000
D Track width - retracted mm 700 700 700
E Superstructure width mm 865 930 930
F Sprocket idle centres mm 1440 1597 1707
Operating weight* kg 950 1110 1110 *
Transport weight kg 875 1028 1028*
* Operating weight to ISO 6016 including cab, rubber tracks, standard dipper, standard dozer, (460 mm) bucket,
full tanks and 75 kg operator. Please see data plate for specific machine weight
Fig 1

6Please see operator manual for full details.
Tie Down Points
Fig 2
REFER TO OPERATORS MANUAL TRANSPORTING MACHINE
1. Machines fitted with mechanical slew lock, engage slew lock. Ensure by operating the slew control
that the slew lock is engaged.
2. Close the bucket. Position the dipper vertically and lower the boom until the bucket rests on a
wooden block on the trailer bed.
3. Position a wire rope A of suitable breaking strain over the bucket and secure to the trailer shackles.
4. Place skids B under each track at front and rear to prevent movement of the machine in the fore
and aft direction.
5. Use nylon straps C of suitable breaking strain around each track at front and rear and secure to the
trailer shackles to prevent lateral movement of the machine.
6. Attach wire ropes D of suitable breaking strain to the kingpost and secure to the trailer shackles to
prevent the superstructure from slewing.

8008 CTS, 8010 CTS 7
REFER TO OPERATORS MANUAL TRANSPORTING MACHINE
Lifting Points
Fig 3
The correct lifting positions are identified on the machine by their labels: Lifting point
position label.
Carry out the following procedure when lifting a machine:
1. Remove all attachments.
2. Remove all loose equipment from machine exterior.
3. Check the unladen weight of the machine.
4. Attach lifting equipment to each end of the dozer blade.
5. Attach lifting equipment to each side of the boom.
6. Take the weight of the machine.
7. Check that the lifting eye is positioned directly above the machine centre of gravity.
Lifting points have been provided on the
machine as follows:
1. On each end of the dozer blade at point A.
2. On each side of the boom at points B.

8Please see operator manual for full details.
Cab & Switch Panel
A Graphic symbol
B Light bar
The rocker switches have two or three positions (as shown)
Fig 5
Fig 4
1 Track controls
2 Hand throttle lever
3 Console switches
4 Starter switch
5 Instrument panel
6 Excavator controls
7 Dozer control
8 Extending undercarriage control
9 Excavator lever lock
Operator Station Layout
Switch Panel
Work Lights
1 Off
2 Work light on
Horn
1 Off
3 On
Fig 6

8008 CTS, 8010 CTS 9
Instrument Panel
A Hourmeter
B Charge (fault) indicator
C Glow plugs (on) indicator
D Low fuel indicator
E Engine oil pressure (low) indicator
F Coolant temperature (high) indicator
Fig 7
Instrument Panel

10 Please see operator manual for full details.
Excavator Controls
A Slew cab left
B Slew cab right
C Raise boom
D Lower boom
E Dipper in
F Dipper out
G Close bucket (to gather a load)
H Open bucket (to dump a load)
WARNING: The swing and auxiliary pedals must be in their folded positions when not in use.
A Swing left
B Swing right
C Swing pedal (fold down into operating position)
Fig 8
Fig 9 Fig 10
Excavator Levers
Swing Pedal

8008 CTS, 8010 CTS 11
A Control lever
B Extend undercarriage
C Retract undercarriage
Fig 13 Fig 14
Extending Undercarriage
Dozer Lever
Fig 11 Fig 12
A Control lever
B Lower the dozer
C Raise the dozer

12 Please see operator manual for full details.
21 3
4
Engine Pre Heat
Engage Seat Belt Start Machine
Operate Machine
Move the throttle lever to half
speed position. Turn the starter
key to position 2 for 6 seconds
to warm the engine.
All controls are now active
and the machine is now ready
to use.
From ignition position 2 turn
ignition to position 3 to start
the machine.
Engage seat belt (A) into latch
(B) before starting machine.
Start Up Sequence

8008 CTS, 8010 CTS 13
1 2 3
Park Machine Up Leave & Secure Isolate Machine
Park the machine on firm
level ground. Position the
attachment (A) just above
the ground and dozer (B)
on the ground.
Switch off all switches. Move
the lever D to the locked
position. Leave machine using
the handrails and footholds.
Make sure
the engine
cover is
locked.
Turn isolator key anti-clockwise
and remove key.
Shut Down Sequence
A Handle
B LH armrest

14 Please see operator manual for full details.
1
4
2
5
3
6
Park Machine Up
Release Attachment
Disconnect Attachment
Restart Machine
Insert tommy bar
Remove Attachment
Park the machine on firm level
ground. Position the attach-
ment (A) just above the ground
and dozer (B) on the ground.
Start the engine, rest
attachment on the ground
and engage the hydraulics.
Apply downward pressure to
the tommy bar to release the
buckets rear pivot.
Slowly roll the quickhitch in the
direction of the arrow whilst
raising the dipper to release the
front pivot (A).
Stop the engine, remove any
connected hydraulic hoses and
remove the locking pin.
Insert the tommy bar into the
hole of the latch hook.
A Latch Hook B Tommy Bar
C Hole
Attachments
Quickhitch
121 9831/2900-1 121
Figure 104.
A
APivot pin
6. Remove the tommy bar from the Quickhitch.
7. Start the engine and carefully rest the attachment on the ground.
8. Slowly roll the Quickhitch back in the direction of arrow and simultaneously raise the dipper arm to release
the attachment’s front pivot pin from jaws.
Mechanical Hitch Unlock System
Attachments
Quickhitch
120 9831/2900-1 120
Figure 103.
A
C
B
ALatch hook BTommy bar
CHole
WARNING! The attachment will move when released. Stand clear and to one side when releasing the
attachment.
5. Apply a downward pressure on the bar to release the attachment rear pivot pin from the latch hook, allowing
it to swing forward as shown.
Attachments
Quickhitch
122 9831/2900-1 122
Figure 105.
A
B
APivot pin BJaw
Maintenance
Check the operation of the Quickhitch daily.
Examine the Quickhitch daily for broken or missing parts.
Remove any debris from the latch hook locking mechanism.
Grease the Quickhitch daily.
If the Quickhitch is cleaned by high pressure water, always grease it afterwards.
Visually inspect the condition of the hydraulic hoses to the Qucikhitch.
A

8008 CTS, 8010 CTS 15
1. Park the machine on solid, level ground
I. Release the two track levers
II. Set the hand throttle lever to the idle position
2. Lower the dozer blade (B)
3. Lower the excavator so the attachment is flat on the ground (A)
4. Stop the engine
5. Discharge the hydraulic pressure
6. Isolate the controls and remove ignition key
7. Isolate the battery to prevent accidental operation of the engine
Maintenance Position
Fig 15
A Attachment flat on the ground
B Dozer blade lowered to ground

16 Please see operator manual for full details.
Service & Maintenance
Daily Checks (10h) Action
Check condition of attachments / optional equipment Visual check
Grease attachments / optional equipment/ pivot pins as required Lubricate
Clean bodywork and framework Clean
Check condition of bodywork and framework and general machine Visual check
Check engine for leaks and oil level Visual check
Check fuel system for leaks and contamination Visual check
Drain water from water separator on fuel filter Clean
Check engine coolant for leaks, condition and level Visual check
Check and clean radiator Clean
Check hydraulic oil level Visual check
Check operation of all services i.e. excavator, dozer etc. Operate
Check operation of electrical equipment i.e. warning lights, beacon Operate
Check operation of the hourmeter Operate
Check track and running gear operation Operate
Grease pivot pin Lubricate
Weekly Checks (50h) Action
Check and adjust air cleaner hose security Visual check
Check and adjust the fan belt tension/condition Visual check
Grease slew ring bearing Lubricate
Grease undercarriage extension rams and door/window hinges Lubricate
Check electrical wiring for chaffing/routing Visual check
Check track plate condition and bolt torque Visual check
Check track tension Visual check
Check hydraulic hoses / pipework for leaks and damage Operate
Check condition of the rams Visual check
Check operation of electrical equipment i.e. warning lights, beacon Operate
Check and clean the battery terminals Clean

8008 CTS, 8010 CTS 17
Service & Access Covers
Fig 16
Engine Cover
Please note; if the operator’s seat is positioned too far forward it can foul the control
levers when the engine cover is fully raised.
Always stop the engine and operate the controls to relieve hydraulic pressure before raising the
engine cover.
Always adjust and latch the seat fully to the rear before raising the engine cover. Make sure that you
return the seat to your correct operating position before operating the machine.
The engine cover allows access to all key components on the Micro machines.

18 Please see operator manual for full details.
Service / Maintenance Points
Engine Compartment
A Hydraulic oil level indicator
B Oil Dipstick
C Hydraulic filler cap
D Hydraulic filter
A Radiator cap
A Battery
B Air filter
Fig 17
Fig 18
Fig 19
Cooling System
Air Filter & Battery

8008 CTS, 8010 CTS 19
Fluids & Lubricants
Item Capacity Fluid/lubricant JCB Part
Number
Container
Size
Fuel Tank 14.6L Diesel oil – –
Engine Oil 4.9L
JCB Cold Climate Engine Oil EP
5W40 (-20°C to +50°C,
-4°F to 122°F)
4001/1505 20L
-20°C (-4°F) to 50°C (122°F):
JCB Cold Climate Engine Oil EP 5W40 40 01/2705 20L
Engine Coolant 4.5L JCB Antifreeze HP / Coolant / Water 4 0 0 6 / 112 0 20L
Track Gearbox (each) 0.3L JCB Engine Oil HP SAE 30
(Not Multigrade) 4001/ 0305 20L
Track Idler Wheels Sealed – – –
Track Rollers (bottom) Sealed – – –
Hydraulic System (bottom) 21L See Below – –
Hydraulic Tank 16L
JCB Hydraulic Fluid HP32
(Up to 30°C, 86°F) 4002/1025 20L
JCB Hydraulic Fluid HP46
(Over 30°C, 86°F) 4002/0805 20L
Slew Ring Bearing – JCB HP Grease 4003/ 2017 400g
Slew Ring Gear Teeth – JCB Special Slew Pinion Grease 4003/1619 400g
All Other Grease – JCB MPL-EP Grease 4003/1501 400g
JCB part numbers are liable to change and may also vary by region.
For the latest information, always check with your dealer/distributor.

20 Please see operator manual for full details.
Machine Attachments
Description Weight (kg) Machines Hydraulic Requirements
Mechanical Quickhitch 12 8010 None
Bucket GP 150mm 12 – 30 8008 – 80310 None
Bucket GP 230mm 17 – 29 8008 – 8010 None
Bucket GP 300mm 19 – 25 8008 – 8010 None
Bucket GP 400mm 23 – 30 8008 – 8010 None
Bucket GP 450mm 32 8010 None
Bucket GP 600mm 38 8010 None
Grading / Ditching Bucket 700mm 32 8008 None
Grading / Ditching Bucket 750mm 40 8010 None
Earth Drill – 1500Nm 61 8008 – 8010 1 x hi-flow aux service
Breaker – HM80 85 8010 1 x single acting aux service
Breaker – HM100 103 8010 1 x single acting aux service
Breaker – HM100Q 115 8010 1 x single acting aux service
ATTACHMENT WEIGHTS ARE A GUIDE ONLY, ALWAYS CHECK YOUR OWN ATTACHMENTS