jcb 3CX User manual

General InformationGeneral Information
11
CaCa
rr
e e
&&
SaSa
fefe
tyty
22
Routine MaintenanceRoutine Maintenance
33
AttachmentsAttachments
AA
Body & FrameworkBody & Framework
BB
ElectricsElectrics
CC
ControlsControls
DD
HydraulicsHydraulics
EE
TransmisionTransmision
FF
BrakesBrakes
GG
EngineEngine
KK
ServiceService
ManualManual
3CX, 4CX,3CX, 4CX,
& Variants& Variants
From M/c No. 400001 To 460000From M/c No. 400001 To 460000
Publicación No. 9803/3260 Issue 9Publicación No. 9803/3260 Issue 9


IntroductionIntroduction
This publication is designed for the benefit of JCB Distributor Service Engineers who are receiving, or have received, trainingThis publication is designed for the benefit of JCB Distributor Service Engineers who are receiving, or have received, training
by JCB Technical by JCB Technical
Training Department.Training Department.
These personnel should have a sound knowledge of These personnel should have a sound knowledge of
workshop practice, safety proceduresworkshop practice, safety procedures
, and general , and general
techniques associatedtechniques associated
with the maintenance and repair with the maintenance and repair
of hydraulic earthmoving equipment.of hydraulic earthmoving equipment.
Renewal of oil seals, gaskets, etc., and any component showing obvious signs of wear or damage is expected as a matter ofRenewal of oil seals, gaskets, etc., and any component showing obvious signs of wear or damage is expected as a matter of
course. It is expected that components will be cleaned and lubricated where appropriate, and that any opened hose or pipecourse. It is expected that components will be cleaned and lubricated where appropriate, and that any opened hose or pipe
connections will be blanked to prevent excessive loss of hydraulic fluid and ingress of dirt. Finally, please remember above allconnections will be blanked to prevent excessive loss of hydraulic fluid and ingress of dirt. Finally, please remember above all
elseelse
SAFETY MUST COME FIRST!SAFETY MUST COME FIRST!
The manual is compiled in The manual is compiled in
sections, the first three are sections, the first three are
numbered and contain information as follows:numbered and contain information as follows:
11
==
General InformationGeneral Information
- includes torque settings and service tools.- includes torque settings and service tools.
22
==
Care & SafetyCare & Safety
- includes warnings and - includes warnings and
cautions pertinent to aspects of workshop procedures etc.cautions pertinent to aspects of workshop procedures etc.
33
==
Routine MaintenanceRoutine Maintenance
- includes service schedules and recommended lubricants for all the- includes service schedules and recommended lubricants for all the
machine.machine.
The remaining sections are alphabetically coded and deal with The remaining sections are alphabetically coded and deal with
Dismantling, Overhaul etc. of specific components, for example:Dismantling, Overhaul etc. of specific components, for example:
AA
==
AttachmentsAttachments
BB
==
Body & FrameworkBody & Framework
...etc....etc.
The page numbering in each alphabetically coded section is not continuous. This allows for the insertion of new items in laterThe page numbering in each alphabetically coded section is not continuous. This allows for the insertion of new items in later
issues of the manual.issues of the manual.
Section contents, technical data, circuit descriptions, operation descriptions etc are inserted at the beginning of eachSection contents, technical data, circuit descriptions, operation descriptions etc are inserted at the beginning of each
alphabetically coded section.alphabetically coded section.
All sections are listed on the front cover; tabbed divider cards align directly with individuaAll sections are listed on the front cover; tabbed divider cards align directly with individua
l sections on the front cover for rapidl sections on the front cover for rapid
reference.reference.
Where a torque setting is given as a single figure it may be varied by plus or minus 3%. Torque figures indicated are for dryWhere a torque setting is given as a single figure it may be varied by plus or minus 3%. Torque figures indicated are for dry
threads, hence for lubricated threads may be threads, hence for lubricated threads may be
reduced by one third.reduced by one third.
With the exception of slewing operations 'Left Hand' and 'Right Hand' are as viewed from the rear of the machine facingWith the exception of slewing operations 'Left Hand' and 'Right Hand' are as viewed from the rear of the machine facing
forwards.forwards.
Throughout this manual abbreviations are used to identify various machine types. The abbreviations and their full explanationThroughout this manual abbreviations are used to identify various machine types. The abbreviations and their full explanation
are as follows:are as follows:
AWSAWS
--
All Wheel SteerAll Wheel Steer
22
WW
SS
--
2 2
WW
hh
ee
ee
l l
SS
tt
ee
ee
rr
22
WW
DD
--
2 2
WW
hh
ee
ee
l l
DD
rr
ii
vv
ee
44
WW
DD
--
4 4
WW
hh
ee
ee
l l
DD
rr
ii
vv
ee
The contents page at the beginning of each section will clearly identify using parenthesis () when a procedure/description isThe contents page at the beginning of each section will clearly identify using parenthesis () when a procedure/description is
pertinent to a particular machine, for pertinent to a particular machine, for
example:example:
Loader Arm Safety Strut (AWS Machines)Loader Arm Safety Strut (AWS Machines)
- Fitting and Removing- Fitting and Removing
Loader Arm Safety Strut (2WS Machines)Loader Arm Safety Strut (2WS Machines)
- Fitting and Removing- Fitting and Removing
99
88
00
33
//
33
22
66
00
II
ss
ss
uu
e e
22
**
**
**


ii
Section 1Section 1
General InformationGeneral Information
9803/32609803/3260
Section 1Section 1
ii
Issue 4*Issue 4*
CC
oo
nn
tt
ee
nn
tt
ss
PP
aa
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NN
oo
..
MM
aa
cc
hh
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II
dd
ee
nn
tt
ii
ff
ii
cc
aa
tt
ii
oo
n n
PP
ll
aa
tt
ee
1 1
- -
11
TT
yy
pp
ii
cc
aa
l l
MM
aa
cc
hh
ii
nn
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II
dd
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tt
ii
ff
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NN
uu
mm
bb
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1 1
- -
11
TT
yy
pp
ii
cc
aa
l l
EE
nn
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ii
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II
dd
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tt
ii
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NN
uu
mm
bb
ee
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1 1
- -
11
UU
nn
ii
t t
II
dd
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cc
aa
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nn
1 1
- -
22
TT
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SS
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2 2
- -
11
SS
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vv
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cc
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TT
oo
oo
ll
s s
NN
uu
mm
ee
rr
ii
cc
aa
l l
LL
ii
ss
tt
3 3
- -
11
Service ToolsService Tools
- -
AA
tt
tt
aa
cc
hh
mm
ee
nn
tt
ss
4 4
- -
11
- -
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dd
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& &
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66
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33
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CC
oo
mm
pp
oo
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ss
5 5
- -
11
**

1 - 11 - 1
Machine Identification PlateMachine Identification Plate
Your machine has an identification plateYour machine has an identification plate
XX
mounted on themounted on the
loader tower as shown. The serial numbers of the machineloader tower as shown. The serial numbers of the machine
and its major units are stamped on the plate.and its major units are stamped on the plate.
The serial number of each major unit is also stamped on theThe serial number of each major unit is also stamped on the
unit itself. If a major unit is replaced by a new one, the serialunit itself. If a major unit is replaced by a new one, the serial
number on the identification plate will be wrong. Eithernumber on the identification plate will be wrong. Either
stamp the new number of the unit on the identification plate,stamp the new number of the unit on the identification plate,
or simply stamp out the old number. This will prevent theor simply stamp out the old number. This will prevent the
wrong unit number being quoted when replacement partswrong unit number being quoted when replacement parts
are ordered.are ordered.
The machine and engine serial numbers can help identifyThe machine and engine serial numbers can help identify
exactly the type of equipment you have.exactly the type of equipment you have.
Typical MachineTypical Machine
Identification NumberIdentification Number
SLP 3CX SLP 3CX
T S T S
R R
E 0430001E 0430001
A A
BB
C C
DD
EE
FF
GG
AA
World Manufacturer IdentificationWorld Manufacturer Identification
BB
Machine ModelMachine Model
CC
Steer Type (T= 2WS, F=4WS)Steer Type (T= 2WS, F=4WS)
DD
Build Type (S=Sideshift, C=Centremount, L=Loader)Build Type (S=Sideshift, C=Centremount, L=Loader)
EE
Year of Manufacture:Year of Manufacture:
R R
= =
11
99
99
44
1 1
= =
22
00
00
11
S S
= =
11
99
99
55
2 2
= =
22
00
00
22
T T
= =
11
99
99
66
3 3
= =
22
00
00
33
V = 1997V = 1997
4 = 20044 = 2004
W W
= =
11
99
99
88
5 5
= =
22
00
00
55
X = 1999X = 1999
6 = 20066 = 2006
Y Y
= =
22
00
00
00
7 7
= =
22
00
00
77
FF
Manufacturer Location (E = England)Manufacturer Location (E = England)
GG
Machine Serial Number:Machine Serial Number:
Typical EngineTypical Engine
Identification NumberIdentification Number
AB AB
50262 50262
U U
500405 500405
PP
A A
B B
C C
D ED E
AA
Engine TypeEngine Type
AB = 4 cylinder turboAB = 4 cylinder turbo
BB
Build NumberBuild Number
CC
Country of OriginCountry of Origin
DD
Engine Sequence NumberEngine Sequence Number
EE
Year of ManufactureYear of Manufacture
Section 1Section 1
General InformationGeneral Information
9803/32609803/3260
Section 1Section 1
1 - 11 - 1
Issue 2Issue 2
S218130S218130
XX

1 - 21 - 2
Unit Unit
IdentificatioIdentificatio
nn
Engine Serial PlateEngine Serial Plate
The engine serial number is stamped on a label which isThe engine serial number is stamped on a label which is
fastened to the left side of the cylinder block (looking fromfastened to the left side of the cylinder block (looking from
the rear).the rear).
Syncro Shuttle Serial PlateSyncro Shuttle Serial Plate
The Syncro Shuttle serial number is stamped on a labelThe Syncro Shuttle serial number is stamped on a label
which is mounted to the rear face of the which is mounted to the rear face of the
unit.unit.
Front Axle Serial Plate (All Wheel Steer Machines)Front Axle Serial Plate (All Wheel Steer Machines)
The front axle serial number is stamped on a plate mountedThe front axle serial number is stamped on a plate mounted
on the axle.on the axle.
Front Axle Serial Plate (2 Wheel Steer Machines)Front Axle Serial Plate (2 Wheel Steer Machines)
The front axle serial number is stamped on a plate mountedThe front axle serial number is stamped on a plate mounted
on the the axle.on the the axle.
Section 1Section 1
General InformationGeneral Information
9803/32609803/3260
Section 1Section 1
1 - 21 - 2
Issue 2*Issue 2*
S088471S088471
**
S145300S145300
**

1 - 31 - 3
Unit Identification (cont'd)Unit Identification (cont'd)
Rear Axle Serial Plate (All Wheel Steer Machines)Rear Axle Serial Plate (All Wheel Steer Machines)
The rear axle serial number is stamped on a plate mountedThe rear axle serial number is stamped on a plate mounted
to the front face of the axle, as to the front face of the axle, as
shown.shown.
Rear Axle Serial Plate (2 Wheel Steer Machines)Rear Axle Serial Plate (2 Wheel Steer Machines)
The rear axle serial number is stamped on a plate mountedThe rear axle serial number is stamped on a plate mounted
to the front face of the axle, as to the front face of the axle, as
shown.shown.
Powershift Serial PlatePowershift Serial Plate
The powershift serial number is stamped on a plate which isThe powershift serial number is stamped on a plate which is
mounted to the side of the unit as shown.mounted to the side of the unit as shown.
Section 1Section 1
General InformationGeneral Information
9803/32609803/3260
Section 1Section 1
1 - 31 - 3
Issue 2*Issue 2*
S156570S156570
S146790S146790
S143050S143050
**

2 - 12 - 1
TT
orquorqu
e See Se
ttitti
ngsngs
Use only where no torque setting is specified in the text. Values are for dry threads and may be within three per cent of theUse only where no torque setting is specified in the text. Values are for dry threads and may be within three per cent of the
figures stated. For lubricated threads the values should be figures stated. For lubricated threads the values should be
REDUCED by one third.REDUCED by one third.
UNF GUNF G
rade 'S' Borade 'S' Bo
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Metric Grade 8.8 Metric Grade 8.8
BolBol
tsts
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Rivet Nut BolRivet Nut Bol
ts/Screts/Scre
wsws
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Note:Note:
All bolts used All bolts used
on JCB machines aon JCB machines a
re high tensile and musre high tensile and mus
t not be replacet not be replace
d by bolts od by bolts o
f a lesser tensile sf a lesser tensile s
pecification.pecification.
Section 1Section 1
GeGe
neral Inforneral Infor
mationmation
9803/32609803/3260
Section 1Section 1
2 - 12 - 1
Issue 1Issue 1
SS
XX
XX
XX
XX
XX
XX
SS
XX
XX
XX
XX
XX
XX
SXXXXXXSXXXXXX

3 - 13 - 1
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00
11
//
00
44
00
22
LL
oo
cc
tt
ii
tt
e e
99
33
22
5 5
- -
11
44
11
00
11
//
00
55
00
22
LL
oo
cc
tt
ii
tt
e e
22
66
22
5 5
- -
11
44
11
00
11
//
00
66
00
22
HH
ii
gg
h h
SS
tt
rr
ee
nn
gg
tt
h h
RR
ee
tt
aa
ii
nn
ee
rr
5 5
- -
11
44
11
00
22
//
00
55
00
22
HH
ii
gg
h h
SS
tt
rr
ee
nn
gg
tt
h h
GG
aa
ss
kk
ee
tt
ii
nn
gg
5 5
- -
11
44
11
00
22
//
11
22
00
11
MM
uu
ll
tt
ii
--
GG
aa
ss
kk
ee
tt
5 5
- -
11
44
11
00
22
//
11
99
00
11
LL
oo
cc
tt
ii
tt
e e
55
77
77
5 5
- -
11
44
11
00
44
//
00
11
00
11
AA
cc
tt
ii
vv
aa
tt
oo
r r
N N
((
AA
ee
rr
oo
ss
oo
ll
))
5 5
- -
11
44
11
00
44
//
00
11
00
22
AA
cc
tt
ii
vv
aa
tt
oo
r r
N N
((
BB
oo
tt
tt
ll
ee
))
5 5
- -
11
44
11
00
44
//
11
55
33
88
JJ
CC
B B
CC
ll
ee
aa
nn
ee
r r
& &
DD
ee
gg
rr
ee
aa
ss
ee
rr
5 5
- -
11
88
11
66
//
00
00
00
11
77
AA
dd
aa
pp
tt
ee
rr
4 4
- -
88
88
11
66
//
00
00
11
88
99
BB
ll
aa
nn
kk
ii
nn
g g
CC
aa
pp
4 4
- -
88
88
11
66
//
00
00
11
99
00
BB
ll
aa
nn
kk
ii
nn
g g
CC
aa
pp
4 4
- -
88
88
11
66
//
00
00
11
99
33
BB
ll
aa
nn
kk
ii
nn
g g
CC
aa
pp
4 4
- -
88
88
11
66
//
00
00
11
99
66
BB
ll
aa
nn
kk
ii
nn
g g
CC
aa
pp
4 4
- -
88
88
11
66
//
00
00
11
99
77
BB
ll
aa
nn
kk
ii
nn
g g
CC
aa
pp
4 4
- -
88
88
11
66
//
00
00
22
99
44
BB
ll
aa
nn
kk
ii
nn
g g
CC
aa
pp
4 4
- -
88
88
11
66
//
00
00
44
33
99
MM
aa
ll
e e
AA
dd
aa
pp
tt
ee
rr
4 4
- -
77
88
11
66
//
00
00
44
44
00
MM
aa
ll
e e
AA
dd
aa
pp
tt
ee
rr
4 4
- -
77
88
11
66
//
11
55
00
00
77
MM
aa
ll
e e
AA
dd
aa
pp
tt
ee
rr
4 4
- -
77
88
11
66
//
11
55
00
00
88
MM
aa
ll
e e
AA
dd
aa
pp
tt
ee
rr
4 4
- -
77
88
11
66
//
11
55
11
11
88
PP
rr
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ss
ss
uu
rr
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TT
ee
ss
t t
AA
dd
aa
pp
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4 4
- -
66
88
11
66
//
22
00
00
00
88
AA
dd
aa
pp
tt
ee
rr
4 4
- -
66
88
11
66
//
22
00
00
11
33
AA
dd
aa
pp
tt
ee
rr
4 4
- -
66
88
11
66
//
55
00
00
00
55
AA
dd
aa
pp
tt
ee
rr
4 4
- -
88
88
11
66
//
55
00
00
44
33
AA
dd
aa
pp
tt
ee
rr
4 4
- -
88
88
11
66
//
55
55
00
33
88
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ss
ss
uu
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TT
ee
ss
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''
TT
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4 4
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66
88
11
66
//
55
55
00
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ss
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''
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4 4
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66
88
11
66
//
66
00
00
99
66
AA
dd
aa
pp
tt
ee
rr
4 4
- -
88
88
22
55
//
00
00
44
11
00
CC
rr
oo
ww
ff
oo
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rr
ee
nn
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4 4
- -
55
88
22
55
//
99
99
88
33
33
AA
dd
aa
pp
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ff
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88
22
55
//
00
00
44
11
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4 4
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55
88
22
66
//
00
11
00
99
99
RR
ii
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ee
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4 4
- -
11
88
22
66
//
00
11
11
00
11
RR
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NN
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tt
4 4
- -
11
88
22
66
//
00
11
11
00
22
RR
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ee
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NN
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tt
4 4
- -
11
88
22
66
//
00
11
11
00
33
RR
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ee
t t
NN
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4 4
- -
11
88
22
66
//
00
11
11
00
44
RR
ii
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ee
t t
NN
uu
tt
4 4
- -
11
88
22
66
//
00
11
11
00
55
RR
ii
vv
ee
t t
NN
uu
tt
4 4
- -
11
88
99
22
//
00
00
00
11
11
SS
pp
oo
oo
l l
CC
ll
aa
mm
pp
4 4
- -
88
88
99
22
//
00
00
00
33
99
SS
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mm
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& &
AA
..
RR
..
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CC
ll
aa
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4 4
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88
88
99
22
//
00
00
00
44
11
DD
ee
--
gg
ll
aa
zz
ii
nn
g g
TT
oo
oo
ll
4 4
- -
11
33
88
99
22
//
00
00
00
44
77
AA
dd
aa
pp
tt
ee
rr
4 4
- -
88
88
99
22
//
00
00
00
44
88
AA
dd
aa
pp
tt
ee
rr
4 4
- -
88
88
99
22
//
00
00
00
44
99
AA
dd
aa
pp
tt
ee
rr
4 4
- -
88
88
99
22
//
00
00
00
55
11
AA
dd
aa
pp
tt
ee
rr
4 4
- -
88
88
99
22
//
00
00
00
55
55
BB
ll
aa
nn
kk
ii
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g g
PP
ll
uu
gg
4 4
- -
88
88
99
22
//
00
00
00
55
66
BB
ll
aa
nn
kk
ii
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g g
PP
ll
uu
gg
4 4
- -
88
88
99
22
//
00
00
00
55
77
BB
ll
aa
nn
kk
ii
nn
g g
PP
ll
uu
gg
4 4
- -
88
88
99
22
//
00
00
00
55
88
BB
ll
aa
nn
kk
ii
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PP
ll
uu
gg
4 4
- -
88
88
99
22
//
00
00
00
55
99
BB
ll
aa
nn
kk
ii
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PP
ll
uu
gg
4 4
- -
88
88
99
22
//
00
00
00
66
00
BB
ll
aa
nn
kk
ii
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g g
PP
ll
uu
gg
4 4
- -
88
88
99
22
//
00
00
00
77
11
MM
aa
ll
e e
AA
dd
aa
pp
tt
ee
rr
4 4
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77
88
99
22
//
00
00
00
77
44
FF
ee
mm
aa
ll
e e
CC
oo
nn
nn
ee
cc
tt
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4 4
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88
88
99
22
//
00
00
00
77
55
FF
ee
mm
aa
ll
e e
CC
oo
nn
nn
ee
cc
tt
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4 4
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88
88
99
22
//
00
00
00
77
66
FF
ee
mm
aa
ll
e e
CC
oo
nn
nn
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cc
tt
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4 4
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88
88
99
22
//
00
00
00
77
77
FF
ee
mm
aa
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e e
CC
oo
nn
nn
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cc
tt
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4 4
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88
88
99
22
//
00
00
00
77
88
CC
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nn
nn
ee
cc
tt
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rr
4 4
- -
66
8989
2/2/
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4 - 74 - 7
88
99
22
//
00
00
11
66
77
GG
ll
aa
nn
d d
SS
ee
aa
l l
FF
ii
tt
tt
ii
nn
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4 4
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99
88
99
22
//
00
00
11
77
44
MM
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aa
ss
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CC
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4 4
- -
11
22
88
99
22
//
00
00
11
77
66
EE
xx
tt
rr
aa
cc
tt
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rr
4 4
- -
99
88
99
22
//
00
00
11
77
77
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xx
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rr
aa
cc
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CC
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ll
ll
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4 4
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99
88
99
22
//
00
00
11
77
88
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rr
aa
cc
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ll
ee
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4 4
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99
88
99
22
//
00
00
11
77
99
BB
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aa
rr
ii
nn
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rr
ee
ss
ss
4 4
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11
00
88
99
22
//
00
00
11
88
00
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aa
l l
FF
ii
tt
tt
ii
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oo
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4 4
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99
88
99
22
//
00
00
11
88
22
BB
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rr
ii
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aa
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DD
rr
ii
vv
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4 4
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11
11
88
99
22
//
00
00
22
22
33
HH
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mm
pp
4 4
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77
88
99
22
//
00
00
22
22
44
II
mm
pp
uu
ll
ss
e e
EE
xx
tt
rr
aa
cc
tt
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4 4
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11
22
88
99
22
//
00
00
22
22
55
AA
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ff
oo
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EE
xx
tt
rr
aa
cc
tt
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4 4
- -
11
22
88
99
22
//
00
00
22
33
11
GG
ll
aa
nn
d d
SS
ee
aa
l l
FF
ii
tt
tt
ii
nn
g g
SS
ll
ee
ee
vv
ee
4 4
- -
99
88
99
22
//
00
00
22
33
22
GG
ll
aa
nn
d d
SS
ee
aa
l l
FF
ii
tt
tt
ii
nn
g g
SS
ll
ee
ee
vv
ee
4 4
- -
99
88
99
22
//
00
00
22
33
33
GG
ll
aa
nn
d d
SS
ee
aa
l l
FF
ii
tt
tt
ii
nn
g g
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ll
ee
ee
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ee
4 4
- -
99
88
99
22
//
00
00
22
55
33
PP
rr
ee
ss
ss
uu
rr
e e
TT
ee
ss
t t
KK
ii
tt
4 4
- -
66
88
99
22
//
00
00
22
55
55
PP
rr
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ss
ss
uu
rr
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TT
ee
ss
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aa
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4 4
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66
88
99
22
//
00
00
22
55
66
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ss
ss
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t t
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aa
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4 4
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66
88
99
22
//
00
00
22
55
77
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4 4
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66
88
99
22
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00
00
22
55
88
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4 4
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66
88
99
22
//
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22
55
99
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4 4
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88
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22
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22
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88
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22
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22
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11
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4 4
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66
88
99
22
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00
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22
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22
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4 4
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4 4
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77
88
99
22
//
00
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22
66
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4 4
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66
88
99
22
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00
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22
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22
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4 4
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22
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22
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22
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4 4
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66
88
99
22
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4 4
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66
88
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22
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22
77
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4 4
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66
88
99
22
//
00
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22
77
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4 4
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66
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22
//
00
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22
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4 4
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66
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22
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22
77
44
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4 4
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77
88
99
22
//
00
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22
77
55
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4 4
- -
66
88
99
22
//
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22
77
66
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4 4
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66
88
99
22
//
00
00
22
77
77
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4 4
- -
66
88
99
22
//
00
00
22
77
88
GG
aa
uu
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4 4
- -
77
88
99
22
//
00
00
22
77
99
GG
aa
uu
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4 4
- -
77
88
99
22
//
00
00
22
88
22
SS
hh
uu
nn
tt
4 4
- -
55
88
99
22
//
00
00
22
88
33
TT
oo
oo
l l
KK
ii
t t
CC
aa
ss
ee
4 4
- -
55
88
99
22
//
00
00
22
88
44
TT
aa
cc
hh
oo
mm
ee
tt
ee
rr
4 4
- -
55
88
99
22
//
00
00
22
88
55
HH
yy
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rr
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mm
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4 4
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55
88
99
22
//
00
00
22
88
66
SS
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ff
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cc
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ee
mm
pp
ee
rr
aa
tt
uu
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4 4
- -
55
88
99
22
//
00
00
22
99
33
CC
oo
nn
nn
ee
cc
tt
oo
r r
PP
ii
pp
ee
4 4
- -
66
88
99
22
//
00
00
22
99
44
CC
oo
nn
nn
ee
cc
tt
oo
r r
PP
ii
pp
ee
4 4
- -
66
88
99
22
//
00
00
22
99
55
EE
nn
d d
FF
ll
oo
aa
t t
SS
ee
tt
tt
ii
nn
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4 4
- -
11
00
88
99
22
//
00
00
22
99
88
FF
ll
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ee
tt
ee
rr
4 4
- -
55
88
99
22
//
00
00
33
00
11
FF
ll
oo
w w
TT
ee
ss
t t
AA
dd
aa
pp
tt
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rr
4 4
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11
00
Section 1Section 1
General InformationGeneral Information
9803/32609803/3260
Section 1Section 1
3 - 13 - 1
Issue 5Issue 5
Service Tools Numerical ListService Tools Numerical List
Page No.Page No.
Page No.Page No.

3 - 23 - 2
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dd
aa
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4 4
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00
88
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22
//
00
00
33
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44
FF
ll
oo
w w
TT
ee
ss
t t
AA
dd
aa
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tt
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4 4
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11
00
88
99
22
//
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00
33
00
99
AA
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V V
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ii
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((
EE
xx
cc
aa
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))
4 4
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77
88
99
22
//
00
00
33
33
33
HH
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aa
vv
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DD
uu
tt
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SS
oo
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kk
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4 4
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11
11
88
99
22
//
00
00
33
33
44
GG
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aa
nn
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aa
l l
FF
ii
tt
tt
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4 4
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99
88
99
22
//
00
00
33
33
55
AA
RR
V V
CC
aa
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tt
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ii
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gg
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RR
ee
mm
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4 4
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77
88
99
22
//
00
00
77
00
66
TT
ee
ss
t t
PP
rr
oo
bb
ee
4 4
- -
77
88
99
22
//
00
00
88
11
22
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CC
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uu
pp
ll
ii
nn
g g
SS
pp
aa
nn
nn
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4 4
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11
00
88
99
22
//
00
00
88
11
77
HH
ee
aa
vv
y y
DD
uu
tt
y y
SS
oo
cc
kk
ee
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4 4
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11
11
88
99
22
//
00
00
88
11
88
HH
ee
aa
vv
y y
DD
uu
tt
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SS
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kk
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4 4
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11
11
88
99
22
//
00
00
88
11
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HH
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aa
vv
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uu
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SS
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4 4
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11
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88
99
22
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22
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BB
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SS
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88
99
22
//
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88
22
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tt
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4 4
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11
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88
99
22
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00
00
88
33
66
LL
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tt
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WW
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AA
ss
ss
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mm
bb
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4 4
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11
33
88
99
22
//
00
00
88
44
22
GG
ll
aa
ss
s s
LL
ii
ff
tt
ee
rr
4 4
- -
22
88
99
22
//
00
00
88
44
33
FF
oo
ll
dd
ii
nn
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SS
tt
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4 4
- -
22
88
99
22
//
00
00
88
44
44
LL
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nn
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KK
nn
ii
ff
ee
4 4
- -
33
88
99
22
//
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88
44
55
CC
aa
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tt
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ii
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gg
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GG
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4 4
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22
88
99
22
//
00
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88
44
66
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cc
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((
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4 4
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33
88
99
22
//
00
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88
44
77
NN
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oo
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4 4
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44
88
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22
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00
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88
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88
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rr
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44
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--
33
88
99
22
//
00
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44
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BB
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d d
CC
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33
88
99
22
//
00
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88
88
22
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55
88
99
22
//
00
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88
99
11
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HH
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4 4
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11
22
99
22
66
//
11
55
55
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cc
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99
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88
33
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11
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99
99
22
//
00
00
88
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4 4
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44
99
99
22
//
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11
00
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3 3
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4 4
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77
99
99
22
//
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44
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4 4
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11
22
99
99
22
//
00
44
88
00
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FF
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aa
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SS
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4 4
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11
22
99
99
22
//
00
77
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11
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//
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77
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77
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11
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//
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77
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11
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88
99
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22
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88
99
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22
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55
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The following parts are replacement items for kits and wouldThe following parts are replacement items for kits and would
normally be included in the kit numbers quoted on pagesnormally be included in the kit numbers quoted on pages
1/3-1 and 1/3-2.1/3-1 and 1/3-2.
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Replacement items for kit no. 892/00253Replacement items for kit no. 892/00253
88
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77
88
99
22
//
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77
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33
//
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Replacement items for kit no. 993/68100Replacement items for kit no. 993/68100
99
99
33
//
66
88
11
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99
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33
//
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33
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66
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77
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88
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77
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4 4
- -
44
9999
3/3/
6868
1111
00
AdAd
apap
toto
r - Mr - M
20 20
x 5x 5
/8/8
" U" U
NF NF
(S(S
hoho
ulul
dede
r)r)
4 - 44 - 4
99
99
33
//
66
88
11
11
11
AA
dd
aa
pp
tt
oo
r r
- -
MM
22
0 0
x x
11
//
22
" "
UU
NN
FF
4 4
- -
44
Section 1Section 1
General InformationGeneral Information
9803/32609803/3260
Section 1Section 1
3 - 23 - 2
Issue 6*Issue 6*
Service Tools Numerical List (cont'd)Service Tools Numerical List (cont'd)
Page No.Page No.
**

4 - 14 - 1
Section 1Section 1
General InformationGeneral Information
9803/32609803/3260
Section 1Section 1
4 - 14 - 1
Issue 1Issue 1
Service ToolsService Tools
(cont'd)(cont'd)
Section Section
A A
- -
AttachmentsAttachments
Section B Section B
- -
Body & Body &
FrameworkFramework
33
99
99
22
//
00
99
22
00
00
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ii
tt
rr
oo
gg
ee
n n
CC
hh
aa
rr
gg
ii
nn
g g
TT
oo
oo
l l
ff
oo
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RoadbreakersRoadbreakers
44
88
99
22
//
00
00
11
55
00
::
PP
rr
ee
ss
ss
uu
rr
e e
GG
aa
uu
gg
ee
55
88
99
22
//
00
00
11
33
55
::
AA
dd
aa
pp
tt
ee
rr
66
11
44
00
66
//
00
00
11
11
::
WW
aa
ss
hh
ee
rr
77
11
66
00
44
//
00
00
00
22
::
AA
dd
aa
pp
tt
ee
rr
88
99
99
22
//
00
99
22
00
66
::
BB
ll
ee
ee
d d
SS
cc
rr
ee
ww
99
88
22
33
//
00
00
22
44
88
::
WW
aa
ss
hh
ee
rr
11
00
22
44
00
11
//
00
00
00
66
::
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OO
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ii
nn
gg
11
11
00
55
//
99
00
00
11
33
77
::
SS
pp
rr
ii
nn
gg
11
22
11
44
11
00
//
00
00
00
11
::
WW
aa
ss
hh
ee
rr
11
33
99
99
22
//
00
99
22
00
77
::
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11
44
22
44
00
11
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11
55
88
22
66
//
00
00
66
99
66
::
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rr
ee
ww
11
66
88
22
33
//
00
00
22
44
22
::
WW
aa
ss
hh
ee
rr
HammermasHammermas
ter 260 ter 260
onlyonly
88
99
22
//
00
00
88
22
33
::
CC
hh
aa
rr
gg
ii
nn
g g
DD
ee
vv
ii
cc
ee
88
99
22
//
00
00
88
22
44
::
AA
dd
aa
pp
tt
ee
rr
88
22
66
//
00
11
00
99
99
MM
6 6
x x
11
66
mm
m m
RR
ii
vv
ee
t t
NN
uu
tt
88
22
66
//
00
11
11
00
11
MM
6 6
x x
11
99
mm
m m
RR
ii
vv
ee
t t
NN
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tt
88
22
66
//
00
11
11
00
33
MM
8 8
x x
11
88
mm
m m
RR
ii
vv
ee
t t
NN
uu
tt
88
22
66
//
00
11
11
00
22
MM
8 8
x x
22
11
mm
m m
RR
ii
vv
ee
t t
NN
uu
tt
88
22
66
//
00
11
11
00
44
MM
11
0 0
x x
22
33
mm
m m
RR
ii
vv
ee
t t
NN
uu
tt
88
22
66
//
00
11
11
00
55
MM
11
0 0
x x
22
66
mm
m m
RR
ii
vv
ee
t t
NN
uu
tt
Installation Tool Available from:Installation Tool Available from:
Bollhoff Fastenings Ltd.Bollhoff Fastenings Ltd.
MidacreMidacre
The Willenhall EstateThe Willenhall Estate
Rose HillRose Hill
WillenhallWillenhall
West Midlands, WV13 2JWWest Midlands, WV13 2JW

Cartridge GunCartridge Gun
- hand operated - essential for the- hand operated - essential for the
application of sealants, polyurethane materials etc.application of sealants, polyurethane materials etc.
JCB part number -JCB part number -
892/00845892/00845
Service Tools (cont'd)Service Tools (cont'd)
Section B Section B
- -
Body & Body &
FrameworkFramework
4 - 24 - 2
Section 1Section 1
General InformationGeneral Information
9803/32609803/3260
Section 1Section 1
4 - 24 - 2
Issue 2*Issue 2*
S186250S186250
S186240S186240
S186300S186300
Hand CleanerHand Cleaner
- special blend for the removal of- special blend for the removal of
polyurethane adhesives.polyurethane adhesives.
JCB part number - 4104/1310JCB part number - 4104/1310
(454g; 1 lb tub)(454g; 1 lb tub)
12V Mobile Oven12V Mobile Oven
- 1 cartridge capacity - required to- 1 cartridge capacity - required to
pre-heat adhesive prior to use. It is fitted with a malepre-heat adhesive prior to use. It is fitted with a male
plug (703/23201) which fits into a female socketplug (703/23201) which fits into a female socket
(715/04300).(715/04300).
JCB part number - 992/12300JCB part number - 992/12300
240V Static Oven240V Static Oven
- available with 2 or 6 cartridge- available with 2 or 6 cartridge
capacity - required to pre-heat adhesive prior to use.capacity - required to pre-heat adhesive prior to use.
No plug supplied. Note: 110V models available uponNo plug supplied. Note: 110V models available upon
request - contact JCB Technical Service.request - contact JCB Technical Service.
JCB part number:JCB part number:
992/12400 - 2 Cartridge x 240V992/12400 - 2 Cartridge x 240V
992/12600 - 6 Cartridge x 240V992/12600 - 6 Cartridge x 240V
Folding Stand forFolding Stand for
Holding GlassHolding Glass
--
essential for preparingessential for preparing
new glass prior tonew glass prior to
installation.installation.
JCB part number -JCB part number -
892/00843892/00843
Glass LifterGlass Lifter
- minimum 2 off - essential for glass- minimum 2 off - essential for glass
installation, 2 required to handle large panes of glass.installation, 2 required to handle large panes of glass.
Ensure suction cups are protected from damageEnsure suction cups are protected from damage
during storage.during storage.
JCB part number - 892/00842JCB part number - 892/00842
S186260S186260
S186280S186280
S186270S186270
**

Cut-Out KnifeCut-Out Knife
- used to- used to
remove broken glass.remove broken glass.
JCB part number - 992/12800JCB part number - 992/12800
Wire StarterWire Starter
- used to- used to
access braided cutting wireaccess braided cutting wire
(below) through original(below) through original
polyurethane seal.polyurethane seal.
JCB part number - 892/00848JCB part number - 892/00848
Glass Extractor (Handles)Glass Extractor (Handles)
- used with braided cutting- used with braided cutting
wire (below) to cut wire (below) to cut
out broken glass.out broken glass.
JCB part number - 892/00846JCB part number - 892/00846
Braided Cutting WireBraided Cutting Wire
- consumable heavy duty - consumable heavy duty
cut-outcut-out
wire used with the wire used with the
glass extraction tool (above).glass extraction tool (above).
JCB part number - 892/00849JCB part number - 892/00849
(approx (approx
25 m 25 m
length)length)
'L' Blades'L' Blades
- 25 mm (1 in) cut - replacement blades for- 25 mm (1 in) cut - replacement blades for
cut-out knife (above).cut-out knife (above).
JCB part number - 992/12801 (unit quantity = 5 JCB part number - 992/12801 (unit quantity = 5
off)off)
Long KnifeLong Knife
- used to give extended reach for normally- used to give extended reach for normally
inaccessible areas.inaccessible areas.
JCB part number - 892/00844JCB part number - 892/00844
4 - 34 - 3
Section 1Section 1
General InformationGeneral Information
9803/32609803/3260
Section 1Section 1
4 - 34 - 3
Issue 2*Issue 2*
Service Tools (cont'd)Service Tools (cont'd)
Section B Section B
- -
Body & Body &
FrameworkFramework
S186320S186320
S186310S186310
S186360S186360
S186330S186330
S186350S186350
S186340S186340
**

Slide Hammer Kit - 993/68100Slide Hammer Kit - 993/68100
11
::
99
99
33
//
66
88
11
00
11
SS
ll
ii
dd
e e
HH
aa
mm
mm
ee
rr
22
::
99
99
33
//
66
88
11
00
22
EE
nn
d Sd S
tt
oo
pp
ss
33
::
9999
3/3/
6868
1010
33
AA
dada
ptpt
oo
r r
- -
MM
20 20
x x
5/5/
8" 8"
UU
NN
FF
44
::
99
99
33
//
66
88
11
00
44
AA
dd
aa
pp
tt
oo
r - r -
MM
22
0 x 0 x
11
" U" U
NN
FF
55
::
99
99
33
//
66
88
11
00
55
AA
dd
aa
pp
tt
oo
r r
- -
MM
22
0 0
x x
MM
22
00
66
::
99
99
33
//
66
88
11
00
66
AA
dd
aa
pp
tt
oo
r r
- -
MM
22
0 0
x x
MM
22
44
77
::
99
99
33
//
66
88
11
00
77
BB
aa
r r
- M- M
22
0 x 0 x
MM
22
0 X 0 X
88
00
00
MM
MM
88
::
9999
3/3/
6868
1010
88
AA
dada
ptpt
oo
r r
- -
MM
20 20
x x
7/7/
8" 8"
UU
NN
FF
99
::
99
99
33
//
66
88
11
00
99
AA
dd
aa
pp
tt
oo
r r
- -
MM
22
0 0
x x
MM
11
22
1010
:9:9
9393
/6/6
8181
1010
AdAd
apap
toto
r - Mr - M
20 x 20 x
5/5/
8" U8" U
NF NF
(S(S
hoho
ulul
dede
r)r)
1111
:9:9
9393
/6/6
8181
1111
AdAd
apap
toto
r - r -
M2M2
0 x 0 x
1/1/
2" 2"
UNUN
FF
4 - 44 - 4
Section 1Section 1
General InformationGeneral Information
9803/32609803/3260
Section 1Section 1
4 - 44 - 4
Issue 6*Issue 6*
Service Tools (cont'd)Service Tools (cont'd)
Section B Section B
- -
Body & Body &
FrameworkFramework
Nylon SpatulaNylon Spatula
--
general tool used forgeneral tool used for
smoothing sealants - alsosmoothing sealants - also
used to re-install glass inused to re-install glass in
rubber glazing because metal toolsrubber glazing because metal tools
will chip the glass edge.will chip the glass edge.
JCB part number - 892/00847JCB part number - 892/00847
S186470S186470
Rubber Spacer BlocksRubber Spacer Blocks
- used to provide the - used to provide the
correctcorrect
set clearance between glass edgeset clearance between glass edge
and cab frame.and cab frame.
JCB part number - 926/15500JCB part number - 926/15500
(unit quantity = 500 off)(unit quantity = 500 off)
S186550S186550
S196910S196910
11
22
22
22
33
55
77
88
66
44
99
1111
1010
992/00800 - Pivot Pin 992/00800 - Pivot Pin
Extractor for Front AxleExtractor for Front Axle
**
S218880S218880

99
99
33
//
88
55
77
00
00
BB
aa
tt
tt
ee
rr
y y
TT
ee
ss
tt
ee
rr
AVO Test KitAVO Test Kit
11
88
99
22
//
00
00
22
88
33
TT
oo
oo
l l
KK
ii
t t
CC
aa
ss
ee
22
88
99
22
//
00
00
22
99
88
FF
ll
uu
kk
e e
MM
ee
tt
ee
r r
88
55
33
88
99
22
//
00
00
22
88
66
SS
uu
rr
ff
aa
cc
e e
TT
ee
mm
pp
ee
rr
aa
tt
uu
rr
e e
PP
rr
oo
bb
ee
44
88
99
22
//
00
00
22
88
44
VV
ee
nn
tt
uu
rr
e Me M
ii
cc
rr
oo
tt
aa
cc
h Dh D
ii
gg
ii
tt
aa
ll
TachometerTachometer
55
88
99
22
//
00
00
22
88
22
11
00
0 0
aa
mm
p p
SS
hh
uu
nn
t t
- -
oo
pp
ee
n n
tt
yy
pp
ee
66
88
99
22
//
00
00
22
88
55
HH
yy
dd
rr
aa
uu
ll
ii
c c
TT
ee
mm
pp
ee
rr
aa
tt
uu
rr
e e
PP
rr
oo
bb
ee
88
22
55
//
00
00
44
11
00
11
5 5
mm
m m
CC
rr
oo
ww
ff
oo
oo
t t
WW
rr
ee
nn
cc
hh
88
22
55
//
99
99
88
33
33
AA
dd
aa
pp
tt
ee
rr
4 - 54 - 5
Section 1Section 1
General InformationGeneral Information
9803/32609803/3260
Section 1Section 1
4 - 54 - 5
Issue 4*Issue 4*
S216200S216200
Service Tools (cont'd)Service Tools (cont'd)
Section C Section C
- -
ElectricsElectrics
88
99
22
//
00
00
88
88
22
SS
oo
cc
kk
ee
t ft f
oo
r Ar A
ll
tt
ee
rr
nn
aa
tt
oo
r Pr P
uu
ll
ll
ee
y Ny N
uu
tt
(machines from serial number 430001)(machines from serial number 430001)
S216770S216770
S239510S239510
S188231S188231
**

Pressure Test AdaptersPressure Test Adapters
8989
2/2/
0000
2525
55
1/1/
4 i4 i
n Bn B
SP SP
x Tx T
eses
t Pt P
oioi
ntnt
8989
2/2/
0000
2525
66
3/3/
8 i8 i
n Bn B
SP SP
x Tx T
eses
t Pt P
oioi
ntnt
8989
2/2/
0000
2525
77
1/1/
2 i2 i
n Bn B
SP SP
x Tx T
eses
t Pt P
oioi
ntnt
8989
2/2/
0000
2525
88
5/5/
8 i8 i
n Bn B
SP SP
x Tx T
eses
t Pt P
oioi
ntnt
8181
6/6/
1515
1111
88
3/3/
4 i4 i
n Bn B
SP SP
x Tx T
eses
t Pt P
oioi
ntnt
8989
2/2/
0000
2525
99
1 i1 i
n Bn B
SP SP
x Tx T
eses
t Pt P
oioi
ntnt
8989
2/2/
0000
2626
00
1.1.
1/1/
4 i4 i
n Bn B
SP SP
x x
TeTe
st st
PoPo
inin
tt
8989
2/2/
0000
2626
11
5/5/
8 i8 i
n Un U
NF NF
x Tx T
eses
t Pt P
oioi
ntnt
Pressure Test 'T' AdaptersPressure Test 'T' Adapters
892892
/00/00
262262
1/4 1/4
in M in M
BSP BSP
x 1x 1
/4 i/4 i
n F n F
BSP BSP
x Tx T
est est
PoiPoi
ntnt
816816
/55/55
038038
3/8 3/8
in M in M
BSP BSP
x 3x 3
/8 i/8 i
n F n F
BSP BSP
x Tx T
est est
PoiPoi
ntnt
816816
/55/55
040040
1/2 1/2
in M in M
BSP BSP
x 1x 1
/2 i/2 i
n F n F
BSP BSP
x Tx T
est est
PoiPoi
ntnt
892892
/00/00
263263
5/8 5/8
in M in M
BSP BSP
x 5x 5
/8 i/8 i
n F n F
BSP BSP
x Tx T
est est
PoiPoi
ntnt
892892
/00/00
264264
3/4 3/4
in M in M
BSP BSP
x 3x 3
/4 i/4 i
n F n F
BSP BSP
x Tx T
est est
PoiPoi
ntnt
8989
2/2/
0000
2626
55
1 in 1 in
M BM B
SP SP
x 1 ix 1 i
n F Bn F B
SP SP
x Tx T
eses
t Pt P
oioi
ntnt
Hydraulic Circuit Pressure Test KitHydraulic Circuit Pressure Test Kit
88
99
22
//
00
00
22
55
33
PP
rr
ee
ss
ss
uu
rr
e Te T
ee
ss
t Kt K
ii
tt
:8:8
9292
/0/0
0202
0101
ReRe
plpl
acac
emem
enen
t Gt G
auau
ge ge
0-0-
20 b20 b
ar (ar (
0-0-
3030
0 lb0 lb
f/f/
inin
22
))
:8:8
9292
/0/0
0202
0202
ReRe
plpl
acac
emem
enen
t Gt G
auau
ge ge
0-0-
40 b40 b
ar (ar (
0-0-
6060
0 lb0 lb
f/f/
inin
22
))
:8:8
9292
/0/0
0202
0303
ReRe
plpl
acac
emem
enen
t Gat Ga
ugug
e 0-e 0-
4040
0 ba0 ba
r (0r (0
-6-6
0000
0 lb0 lb
f/f/
inin
22
))
::
88
99
22
//
00
00
22
55
44
RR
ee
pp
ll
aa
cc
ee
mm
ee
nn
t Ht H
oo
ss
ee
99
99
33
//
66
99
88
00
00
SeSe
al Kal K
it it
fofo
r 89r 89
2/2/
0000
2525
4 (c4 (c
an an
alal
so so
be be
usus
ed ed
wiwi
thth
probe 892/00706)probe 892/00706)
4 - 64 - 6
Section 1Section 1
General InformationGeneral Information
9803/32609803/3260
Section 1Section 1
4 - 64 - 6
Issue 3*Issue 3*
S188131S188131
S188121S188121
S200141S200141
Service Tools (cont'd)Service Tools (cont'd)
Section Section
E E
- -
HydraulicsHydraulics
Flow Test EquipmentFlow Test Equipment
8989
2/2/
0000
2626
88
FlFl
ow Mow M
onon
itit
oror
inin
g Ug U
nini
tt
892892
/00/00
269269
SenSen
soso
r Her He
ad 0 ad 0
- 10- 10
0 l/0 l/
min min
(0 - (0 -
22 U22 U
K gK g
al/al/
minmin
))
8989
2/2/
0000
2929
33
CC
onon
nene
ctct
oo
r Pir Pi
pepe
88
99
22
//
00
00
22
77
00
LL
oo
aa
d Vd V
aa
ll
vv
ee
1414
0606
/0/0
0202
11
BoBo
ndnd
ed ed
WW
asas
hehe
rr
1616
0404
/0/0
0000
66
AdAd
apap
tete
r 3r 3
/4 /4
in in
M x M x
3/3/
4 i4 i
n M n M
BSBS
PP
1616
1212
/0/0
0000
66
AdAd
apap
tete
r 3r 3
/4 /4
in in
F x F x
3/3/
4 i4 i
n M n M
BSBS
PP
8989
2/2/
0000
2727
11
AdAd
apap
tete
r 3r 3
/4 /4
in in
F x F x
5/5/
8 i8 i
n M n M
BSBS
PP
8989
2/2/
0000
2727
22
AdAd
apap
tete
r 5r 5
/8 /8
in in
F x F x
3/3/
4 i4 i
n M n M
BSBS
PP
8181
6/6/
2020
0000
88
AdAd
apap
tete
r 3r 3
/4 /4
in in
F x F x
1/1/
2 i2 i
n M n M
BSBS
PP
8989
2/2/
0000
2727
55
AdAd
apap
tete
r 1r 1
/2 /2
in in
F x F x
3/3/
4 i4 i
n M n M
BSBS
PP
8989
2/2/
0000
2727
66
AdAd
apap
tete
r 3r 3
/4 /4
in in
F x F x
3/3/
8 i8 i
n M n M
BSBS
PP
8989
2/2/
0000
2727
77
AdAd
apap
tete
r 3r 3
/8 /8
in in
F x F x
3/3/
4 i4 i
n M n M
BSBS
PP
8989
2/2/
0000
2727
33
SeSe
nsns
or or
HeHe
ad ad
0 - 0 -
3838
0 l0 l
/m/m
inin
8989
2/2/
0000
2929
44
CC
onon
nene
ctct
oo
r Pir Pi
pepe
1616
0606
/0/0
0101
55
AdAd
apap
tete
r 1.r 1.
1/1/
4 in 4 in
M BM B
SP SP
x 1 ix 1 i
n M Bn M B
SPSP
8989
2/2/
0000
0707
88
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nnnn
ecec
toto
r 1 r 1
in in
F x F x
1 i1 i
n F n F
BSBS
PP
1616
0404
/0/0
0000
88
AdAd
apap
tete
r 1 ir 1 i
n M x n M x
1 i1 i
n M Bn M B
SPSP
1616
0606
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0101
22
AdAd
apap
tete
r 1 r 1
in in
M x M x
3/3/
4 i4 i
n M n M
BSBS
PP
8181
6/6/
2020
0101
33
AdAd
apap
tete
r 3r 3
/4 /4
in in
F x F x
1 i1 i
n M n M
BSBS
PP
S188151S188151
**

4 - 74 - 7
Section 1Section 1
General InformationGeneral Information
9803/32609803/3260
Section 1Section 1
4 - 74 - 7
Issue 4*Issue 4*
Service Tools (cont'd)Service Tools (cont'd)
Section Section
E E
- -
HydraulicsHydraulics
Components for Loader Valve Block A.R.V. TestingComponents for Loader Valve Block A.R.V. Testing
11
22
44
00
11
//
00
11
00
33
''
OO
' '
RR
ii
nn
gg
22
11
44
00
66
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00
00
11
88
BB
oo
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dd
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d d
WW
aa
ss
hh
ee
rr
33
99
99
22
//
00
11
00
00
3 P3 P
ll
uu
gg
44
99
99
22
//
11
00
22
00
00
BB
oo
dd
y y
ff
oo
r Hr H
aa
mm
ww
oo
rr
tt
hh
y Ay A
..
RR
..
VV
..
Components for Excavator Valve Block A.R.V. Components for Excavator Valve Block A.R.V.
TestingTesting
88
9292
/0/0
0303
0909
AA
.R.R
.V.V
. .
PP
rere
ss
susu
re re
TT
ee
st st
KK
itit
11
: :
88
99
22
//
00
00
33
44
00
TT
ee
ss
t t
BB
ll
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cc
k k
BB
oo
dd
yy
22
: :
88
99
22
//
00
00
33
44
11
SS
ee
tt
tt
ii
nn
g g
BB
oo
dd
yy
33
: :
99
99
33
//
66
88
33
00
00
AA
dd
jj
uu
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tt
ii
nn
g g
PP
ii
nn
44
: :
88
99
22
//
00
00
33
44
33
SS
pp
aa
nn
nn
ee
rr
55
: :
88
99
22
//
00
00
33
44
55
AA
nn
tt
ii
--
cc
aa
vv
ii
tt
aa
tt
ii
oo
n Ln L
oo
cc
k k
OO
uu
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BB
uu
nn
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66
88
99
22
//
00
00
33
33
55
AA
..
RR
..
VV
. .
CC
aa
rr
tt
rr
ii
dd
gg
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RR
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mm
oo
vv
aa
l l
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oo
oo
ll
Hand Pump EquipmentHand Pump Equipment
88
99
22
//
00
00
22
22
33
HH
aa
nn
d d
PP
uu
mm
pp
892892
/00/00
137137
MicMic
roro
-bo-bo
re re
HoHo
se se
1/4 1/4
in Bin B
SP SP
x 3 x 3
metmet
resres
892892
/00/00
274274
AdaAda
ptepte
r 1/r 1/
4 in 4 in
M BM B
SP SP
x 3x 3
/8 /8
in M in M
BSP BSP
TapTap
erer
892892
/00/00
262262
1/4 1/4
in M in M
BSP BSP
x 1x 1
/4 i/4 i
n F n F
BSP BSP
x Tx T
eses
t Pt P
oinoin
tt
88
99
22
//
00
00
77
00
66
TT
ee
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t Pt P
rr
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8989
2/2/
0000
2727
88
GaGa
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0 - 0 -
40 40
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6060
0 0
lblb
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inin
22
))
8989
2/2/
0000
2727
99
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- 4- 4
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6060
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inin
22
))
Bonded WashersBonded Washers
11
44
00
66
//
00
00
11
11
11
//
4 4
ii
nn
. .
BB
SS
PP
11
44
00
66
//
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00
11
88
11
//
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ii
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BB
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11
44
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66
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11
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55
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11
44
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66
//
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33
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11
44
00
66
//
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22
99
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..
11
//
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ii
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PP
Male Adapters - BSP x NPT (USA only)Male Adapters - BSP x NPT (USA only)
8181
6/6/
0000
4343
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8 i8 i
n. n.
x 1x 1
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inin
..
8181
6/6/
0000
4444
00
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2 i2 i
n. n.
x 1x 1
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inin
..
8181
6/6/
1515
0000
77
3/3/
8 i8 i
n. n.
x 3x 3
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inin
..
8181
6/6/
1515
0000
88
1/1/
2 i2 i
n. n.
x 3x 3
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inin
..
Male Adapters - BSP x BSPMale Adapters - BSP x BSP
1616
0606
/0/0
0000
33
3/3/
8 i8 i
n. n.
x 1x 1
/4 /4
inin
..
1616
0404
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0000
33
3/3/
8 i8 i
n. n.
x 3x 3
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8989
2/2/
0000
0707
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8 i8 i
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erer
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44
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inin
..
1616
0606
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0000
77
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2 i2 i
n. n.
x 3x 3
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inin
..
1616
0404
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0000
44
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2 i2 i
n. n.
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0606
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8 i8 i
n. n.
x 1x 1
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inin
..
1616
0606
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0000
88
3/3/
4 i4 i
n. n.
x 3x 3
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inin
..
1616
0606
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99
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4 i4 i
n. n.
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inin
..
1616
0404
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66
3/3/
4 i4 i
n. n.
x 3x 3
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inin
..
1616
0606
/0/0
0101
22
3/3/
4 4
inin
. .
x x
1 1
inin
..
1616
0606
/0/0
0101
44
3/3/
4 4
inin
. .
x x
1.1.
1/1/
4 4
inin
..
1616
0606
/0/0
0101
55
1 i1 i
n. n.
x 1x 1
.1.1
//
4 i4 i
n.n.
S196400S196400
S193850S193850
S196700S196700
S188140S188140
S193860S193860
11
22
66
44
55
33
**

4 - 84 - 8
Section 1Section 1
General InformationGeneral Information
9803/32609803/3260
Section 1Section 1
4 - 84 - 8
Issue 2*Issue 2*
Service Tools (cont'd)Service Tools (cont'd)
Section Section
E E
- -
HydraulicsHydraulics
Female Cone Blanking PlugFemale Cone Blanking Plug
88
99
22
//
00
00
00
55
55
11
//
4 i4 i
nn
. B. B
SS
PP
88
99
22
//
00
00
00
55
66
33
//
8 i8 i
nn
. B. B
SS
PP
88
99
22
//
00
00
00
55
77
11
//
2 i2 i
nn
. B. B
SS
PP
88
99
22
//
00
00
00
55
88
55
//
8 i8 i
nn
. B. B
SS
PP
88
99
22
//
00
00
00
55
99
33
//
4 i4 i
nn
. B. B
SS
PP
88
99
22
//
00
00
00
66
00
1 i1 i
nn
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SS
PP
S193870S193870
Male Cone Blanking CapMale Cone Blanking Cap
88
11
66
//
00
00
22
99
44
11
//
4 i4 i
nn
. B. B
SS
PP
88
11
66
//
00
00
11
88
99
33
//
8 i8 i
nn
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SS
PP
88
11
66
//
00
00
11
99
00
11
//
2 i2 i
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SS
PP
88
11
66
//
00
00
11
99
77
55
//
8 i8 i
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SS
PP
88
11
66
//
00
00
11
99
66
33
//
4 i4 i
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SS
PP
88
11
66
//
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00
11
99
33
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S193880S193880
8989
2/2/
0000
0404
77
3/3/
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8989
2/2/
0000
0404
88
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) x 1) x 1
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8989
2/2/
0000
0404
99
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SP SP
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))
8181
6/6/
5050
0404
33
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) x 1) x 1
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))
8989
2/2/
0000
0505
11
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P (P (
A) A)
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))
8181
6/6/
5050
0000
55
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. B. B
SP SP
(A(A
) x 1) x 1
/2 i/2 i
n. Bn. B
SP SP
(B(B
))
8181
6/6/
6060
0909
66
3/3/
4 in4 in
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SP SP
(A(A
) x 3) x 3
/4 i/4 i
n. Bn. B
SP SP
(B(B
))
8181
6/6/
0000
0101
77
1 i1 i
n. n.
BSBS
P (P (
A) A)
x 1 x 1
inin
. B. B
SP SP
(B(B
))
S193890S193890
Female ConnectorsFemale Connectors
8989
2/2/
0000
0707
44
3/3/
8 i8 i
n. n.
BSBS
P x P x
3/3/
8 i8 i
n. n.
BSBS
PP
8989
2/2/
0000
0707
55
1/1/
2 i2 i
n. n.
BSBS
P x P x
1/1/
2 i2 i
n. n.
BSBS
PP
8989
2/2/
0000
0707
66
5/5/
8 i8 i
n. n.
BSBS
P x P x
5/5/
8 i8 i
n. n.
BSBS
PP
8989
2/2/
0000
0707
77
3/3/
4 i4 i
n. n.
BSBS
P x P x
3/3/
4 i4 i
n. n.
BSBS
PP
S193900S193900
9999
2/2/
0909
1010
00
ExEx
caca
vava
toto
r r
SpSp
oooo
l l
ClCl
amam
pp
992992
/10/10
100100
HamHam
worwor
thy thy
LoaLoa
der der
SpSp
oooo
l & l &
A.RA.R
.V. .V.
ClaCla
mpmp
8989
2/2/
0000
0101
11
SS
popo
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l l
CC
lala
mm
pp
8989
2/2/
0000
0303
99
SpSp
oooo
l Clal Cla
mp (mp (
HaHa
mwmw
oror
thth
y A.y A.
R.R.
V.V.
))
S216210S216210
Hexagon Spanners for Ram Pistons and End CapsHexagon Spanners for Ram Pistons and End Caps
99
99
22
//
00
99
33
00
00
55
55
mm
m Am A
//
FF
99
99
22
//
00
99
44
00
00
66
55
mm
m Am A
//
FF
99
99
22
//
00
99
55
00
00
77
55
mm
m Am A
//
FF
99
99
22
//
00
99
66
00
00
88
55
mm
m Am A
//
FF
99
99
22
//
00
99
77
00
00
99
55
mm
m Am A
//
FF
99
99
22
//
11
00
00
00
00
11
22
55
mm
m m
AA
//
FF
S193930S193930
**
**

4 - 94 - 9
Section 1Section 1
General InformationGeneral Information
9803/32609803/3260
Section 1Section 1
4 - 94 - 9
Issue 2*Issue 2*
Service Tools (cont'd)Service Tools (cont'd)
Section Section
E E
- -
HydraulicsHydraulics
892/0892/0
01760176
BearBear
ing Exting Ext
ractract
or for Haor for Ha
mwormwor
thy Puthy Pu
mpsmps
892/0892/0
01770177
BearBear
ing Coling Col
lets (Alets (A
) for 1900 Se) for 1900 Se
ries Puries Pu
mpsmps
892/0892/0
01780178
BearBear
ing Coling Col
lets (Alets (A
) for 2200 Se) for 2200 Se
ries Puries Pu
mpsmps
S\216220S\216220
892/0892/0
01800180
Seal FSeal F
itting Titting T
ool foool fo
r fittinr fittin
g 'O' ring ang 'O' ring an
d kin ring td kin ring t
oo
Danfoss Orbitrol UnitDanfoss Orbitrol Unit
892/0892/0
01810181
ReplaRepla
cemeceme
nt nt
PlasPlas
tic tic
BossBoss
S216230S216230
Gland Seal Protection SleevesGland Seal Protection Sleeves
8989
2/2/
0000
2323
11
FoFo
r 60 r 60
mm mm
RoRo
d Dd D
iaia
meme
tete
rr
8989
2/2/
0000
2323
22
FoFo
r 70 r 70
mm mm
RoRo
d Dd D
iaia
meme
tete
rr
8989
2/2/
0000
2323
33
FoFo
r 75 r 75
mm mm
RoRo
d Dd D
iaia
meme
tete
rr
8989
2/2/
0000
1616
77
FoFo
r 90 r 90
mm mm
RoRo
d Dd D
iaia
meme
tete
rr
S216240S216240
8989
2/2/
0000
3333
44
GlGl
anan
d d
SeSe
al al
FiFi
tttt
inin
g g
ToTo
olol
S216250S216250
**
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