JCM GLOBAL VEGA 100 Installation guide

1
Part No. 960-000165R_Rev. 1
July, 2013
© 2013, JCM American, Corporation
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JCM TRAINING
OVERVIEW
VEGA™Banknote Acceptor

Part No. 960-000165R_Rev. 1 © 2013, JCM American, Corporation
2
VEGA™ Banknote Acceptor JCM Training Overview July, 2013
Page
VEGA™Banknote Acceptor
Table of Contents
Overview.................................................................................. 3
VEGA Unit.................................................................................................3
VEGA Features ....................................................................... 4
User Precautions..................................................................... 5
Component Locations.............................................................. 6
Component Names.................................................................. 6
Installation................................................................................ 7
VEGA SH Unit...........................................................................................7
VEGA SU/SD Unit.....................................................................................7
VEGA SU/SD Unit (Continued 1)........................................................................8
VEGA SU/SD Unit (Continued 2)........................................................................9
DIP Switch Settings............................................................... 10
Functional Testing...................................................................11
DIP Switch Test.......................................................................................11
Feed Motor Forward Rotation Test..........................................................11
Feed Motor Reverse Rotation Test .........................................................12
Stacker Motor Test ..................................................................................12
Aging Test ...............................................................................................13
Sensor Test.............................................................................................13
Sensor Test (Continued) ...................................................................................14
Software Download Procedure.............................................. 15
Software Download Procedure (Continued 1).........................................16
Software Download Procedure (Continued 2).........................................17
Non-PC Calibration Procedures ............................................ 18
Non-PC Calibration Procedures (Continued)..........................................19
Off-Line Banknote Acceptance Test........................................................20
Error and Reject Code Tables..........................................................................20
Error and Reject Code Tables (Continued) ......................................................21
VEGA Parts List..................................................................... 22

Part No. 960-000165R_Rev. 1 © 2013, JCM American, Corporation
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July, 2013 JCM Training Overview VEGA™ Banknote Acceptor
Lecture Notes
OVERVIEW
This training course addresses the following JCM VEGA™ device versions:
VEGA U NIT
Figure 1 illustrates a typical VEGA Currency Validation Unit.
Table 1 Various VEGA Versions
Device Capacity/Contents
VEGA 100 12V DC Power (NO Magnetic Sensor)
VEGA 101 12V DC Power / Magnetic Sensor (W)
VEGA 102 24V DC Power / NO Magnetic Sensor
VEGA 103 24V DC Power / Magnetic Sensor (J)
VEGA 104 24V DC Power / Magnetic Sensor (W)
VEGA 105 12V DC Power / Magnetic Sensor (J)
Figure 1 Typical VEGA Unit

Part No. 960-000165R_Rev. 1 © 2013, JCM American, Corporation
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VEGA™ Banknote Acceptor JCM Training Overview July, 2013
Lecture Notes
VEGA FEATURES
The VEGA Unit contains the following features:
• Works as a stand-alone Bill Validator, or with optional equipment
• Combined with the RC-30, it provides a Banknote Recycling capability
• Accepts foreign and U.S. Banknotes 110-165 mm Long by 60-82 mm Wide
• The VEGA can be configured as an SH = Downward Horizontal Stacking,
SU = Upward Vertical Stacking, or SD = Downward Vertical Stacking Unit
• Communicates via Photo-coupler Isolation, RS232C, or ccTalk
• Validates Banknotes with an array of Optical (five wavelengths), and magnetic
Sensors
• Utilizes Standard (300 Banknotes) or Large (1000 Banknotes) Cash Box sizes
• Provides convenient four-way Banknote acceptance
• Full Color range Diagnostic LED's
• Adjustable Cash Box removal; Front or Rear (SH Type), Upward (SU or SD Type)
• Contains an Optical and Mechanical Anti-stringing Mechanism
• 95% or greater Banknote acceptance (including the 1st Banknote returned and 2nd
Banknote accepted).

Part No. 960-000165R_Rev. 1 © 2013, JCM American, Corporation
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July, 2013 JCM Training Overview VEGA™ Banknote Acceptor
Lecture Notes
USER PRECAUTIONS
The following User precautions should be observed when installing, operating
and servicing a VEGA Unit:
• When closing the Upper portion of the Transport path or the Course Path Reversing
Guide Cover, ensure that it clicks firmly into place
• Turn the VEGA's Power OFF when opening the Upper Section of the Lower
Guide; otherwise, the Rollers may begin operating and personal injury to fingers
may occur by having them pulled into the Unit
• Be careful to avoid personal injury to your fingers when closing the Upper Guide
Section
• Clean the VEGA Unit once a Month to keep its performance stable and avoid
degraded Banknote acceptance
• Use a lint-free cloth or Cotton Swabs to carefully remove dirt on the Sensors, and
to remove any Paper powder dust adhering to the Rollers
• Under no circumstances allow a cleaning cloth to be wet enough to allow excess
fluid to run into the device; internal Printed Circuit Boards may be damaged. Do
not use Alcohol, citrus based cleaners, solvents or scouring agents that can damage
the plastic surfaces of the device
• Do not re-design or disassemble the VEGA Validator. Unauthorized use by inade-
quately trained personnel, or use outside the original Manufacturer's intent for
operation voids the warranty
• Do not inject water or liquid agents of any kind into the Validator; as this may cause
extreme damage to the Unit.

Part No. 960-000165R_Rev. 1 © 2013, JCM American, Corporation
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Lecture Notes
VEGA™ Banknote Acceptor JCM Training Overview July, 2013
COMPONENT LOCATIONS
Component Names
Figure 2 illustrates the VEGA Component Names and Locations.
e
a) Upper Section
b) Bezel
c) Upper Section Open/Close Buttons
d) Cash Box
e) USB Connector Receptacle Cover
f) Interface Connector Receptacle
g) Recycler (RC) Connector Receptacle
h) DIP Switches
i) Course Path Reversing Guide
j) Course Path Reversing Guide Cover
Release Buttons
k) Cash Box Door
l) Thumb Lock Knob
m) Banknote Insertion Slot
n) Frame Lock (Option)
a
b
c
d
gf
h
j
l
k
im
n
Left Side Right Side
BottomTop
Back Side Front Side
Figure 2 VEGA Component Names

Part No. 960-000165R_Rev. 1 © 2013, JCM American, Corporation
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July, 2013 JCM Training Overview VEGA™ Banknote Acceptor
Lecture Notes
INSTALLATION
VEGA SH U NIT
Perform the following steps to install a VEGA SH Unit into a Host Machine:
1. Mount the VEGA SH Unit in place without the Cash Box installed.
2. Bolt the bottom of the VEGA Frame
into place using four (4) M4 Hex-
nuts (See Figure 3 a1, a2, a3 & a4).
3. Set the VEGA DIP Switches to On-
line Mode (Refer to "DIP Switch
Settings" on page 10 of this Guide).
4. Connect the VEGA Unit to the Host
Machine using the User supplied
harness.
5. Apply power to the VEGA Unit.
6. Activate the VEGA Unit normally,
and confirm that the LED lighting
sequence indicates an active idle mode Color pattern as set by DIP Switch selec-
tion.
VEGA SU/SD U NIT
Perform the following steps to install a VEGA SU/SD Unit into a Host
Machine.
1. Set the VEGA DIP Switches to On-line Mode (Refer to "DIP Switch Settings" on
page 10 of this Guide).
2. Connect the VEGA to the Host Machine using a User supplied Harness.
3. Apply power to the VEGA Unit.
4. Activate the VEGA Unit normally, and confirm that the LED lighting sequence
indicates an active Idle Mode Color pattern as set by DIP Switch selection.
5. Turn the VEGA Unit's power OFF and disconnect the Harness between the
VEGA and the Host Machine.
Figure 3 M4 Nut and DIP Switch
Locations
b
a1a2
a3
a4
NOTE: The bolt lengths are not
to extend more than 5mm up
from the ground plane.
NOTE: Refer to Figure 3b to
locate the DIP Switches on the
VEGA Unit.

Part No. 960-000165R_Rev. 1 © 2013, JCM American, Corporation
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Lecture Notes
VEGA™ Banknote Acceptor JCM Training Overview July, 2013
VEGA SU/SD Unit (Continued 1)
6. Connect the attached Bezel Plate
(See Figure 4 a) on the VEGA SD/
SU Bracket (See Figure 4 b) using
two (2) M4 screws (See Figure 4 c1
& c2).
7. Mount the VEGA SD/SU Bracket
into place on the Host Machine
using two (2) M4 Hexnuts
(See Figure 4 d1& d2).
8. Remove the Course Path Reversing
Guide and bolt the VEGA SD/SU
Unit into the VEGA SD/SU
Bracket on the Host Machine using
two (2) M4 Screws (See Figure 5 a1
& a2) and two (2) or four (4) M4
Hexnuts (See Figure 5 b1, b2,b3, &
b4).
9. Seat the Cash Box (See Figure 6 a)
into the frame and replace the
Course Path Reversing Guide cover
on the Upper Section (See Figure 6
b).
Figure 4 M4 Nut and DIP Switch
Locations
ba
c2
c1
d2
d1
NOTE: The bolt lengths should
not extend more than 15mm
upward from the Host Machines
base.
Figure 5 M4 Screw and Nut Locations
a1
a2
b1b3b4
b2
NOTE: The number of Screws
required depends on each Host
Machine's specification
requirements.

Part No. 960-000165R_Rev. 1 © 2013, JCM American, Corporation
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July, 2013 JCM Training Overview VEGA™ Banknote Acceptor
Lecture Notes
VEGA SU/SD Unit (Continued 2)
10.Turn the VEGA Unit's power ON.
This concludes the VEGA SU/SD
Installation Procedure.
Figure 6 Cash Box and Guide Cover
a
b

Part No. 960-000165R_Rev. 1 © 2013, JCM American, Corporation
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Lecture Notes
VEGA™ Banknote Acceptor JCM Training Overview July, 2013
DIP SWITCH SETTINGS
The VEGA Banknote Validator contains three (3) DIP Switch Blocks (i.e.,
DS1, DS2, and DS3). They are located in the center of the top of the Unit
approximately two (2) inches from the front of the Unit (Review Figure 2 h).
• DIP Switch Block DS1 is used to select Test Mode, and to select the desired
Banknote Acceptance/Inhibit settings shown in Table 2.
• DIP Switch Block DS2 is used to select between the desired Communications
Interface Protocols shown in Table 3.
• DIP Switch Block DS3 selects between the RS232C and Pulse Interface Com-
munication Protocols shown in Table 4.
Table 4 DIP Switch Block 3 Settings
Switch
No. Switch ON Switch OFF
1 RS232C Interface Pulse Interface
Table 2 DIP Switch Block 1 Settings
Switch
No. Switch ON Switch OFF
1Test Mode Basic
Performance
2
Refer to the Related Country’s
Software Specification Sheet
3
4
5
6
7
8
DS1
Table 3 DIP Switch Block 2 Settings
Switch
No. Switch ON Switch OFF
1
Refer to the Related Country’s
Software Specification Sheet
2
3
4
5
6
7
8
DS2
6 7 8 IF Setting
OFF OFF OFF ID-003 Serial (RS-232C)
OFF ON ON ID-003 (Photo-Coupler
Isolation)
OFF ON OFF ccTalk (Non-Encrypted)
ON ON OFF ccTalk (Encrypted)
ON OFF ON ccTalk (Simple
Checksum)
ON OFF OFF MDB
DS3
1 (ON)
2 (OFF)