Jeep Wrangler 1997 User manual

GROUP TAB LOCATOR
Service Manual Comment Forms

(Rear of Manual)

TJ
INTRODUCTION
CONTENTS
GENERAL INFORMATIONI I
VEHICLE
IDENTIFICATION NUMB R
The Vehicle Identification Nu her (VIN) plate is
located on the lower windshield ence near the left
A-pillar . The VIN contains 17 characters that provide
data concerning the
vehicle . Refer to the VIN decod-
ing chart to determine
the identification of a vehicle .
The Vehicle
Identification Number is also
imprinted on the :
" Body Code Plate .
" Vehicle Safety Certification Label .
" Frame rail .
VEHICLE ~IDENTIFICATION NUMBER DECODING
CHART
INTRODUCTION 1
To protect the consumer from theft and possible
fraud the manufacturer is required to include a
Check
Digit at the ninth position of the Vehicle Iden-
tification Number
. The check digit is used by the
manufacturer
and government agencies to verify the
authenticity of the
vehicle and official documenta-
tion . The formula to use the check
digit is not
released to the general public .
POSITION INTERPRETATION
CODE = DESCRIPTION
1
re
ountry of Origin
1 = United States
2 Make
J = Jeep
3 Vehicle
Type 4 = MPV
4 Gross Vehicle Weight Rating
E = 3001-4000 lbs .
F = 4001-5000 lbs .
5 Vehicle Line
Y = Wrangler 4X4
6
Series 1 = Sport
2=SE
4 = Sahara
7 Body Style
9 = Open Body
8Engine
j
H = 2 .5L Leaded-Gasoline
P = 2 .5L Unleaded-Gasoline
S = 4 .OL Unleaded-Gasoline
V = 4 .OL
Leaded-Gasoline
9 Check Digit
10
Model Year V = 1997
11
ssembly Plant P = Toledo #2
12 thru 17 Vehicle Bu
i
ld Seq
u
ence
page page
GENERAL INFORMATION METRIC
SYSTEM .... .............. . . .... 7
BODY CODE PLATE
.........
I ........ ..... 2
TORQUE REFERENCES . ............. . . .... 7
FASTENER IDENTIFICATION .......... .
.....
4 VEHICLE
DIMENSIONS . .............. . .... 3
FASTENER USAGE ............... . . . .....
7 VEHICLE IDENTIFICATION NUMBER .... . . ... 1
INTERNATIONAL
VEHICLE
CON ROL AND
VEHICLE SAFETY CERTIFICATION
LABEL
. ....
2
DISPLAY SYMBOLS ....... ....... .....
4

2 INTRODUCTION

TJ
GENERAL INFORMATION (Continued)
VEHICLE SAFETY CERTIFICATION LABEL
A vehicle safety
certification label (Fig . 1) is
attached to
every Chrysler Corporation vehicle . The
label certifies that the vehicle
conforms to all appli-
cable Federal Motor Vehicle Safety Standards .
The
label also lists :
" Paint and Trim codes .

Fig . 2 Body Code Plate Location
" Country
of origin .
The label is located on the driver-side door shut-

PRIMARY

SECONDARY

VINYL ROOF
PAINT
PAINT
face .
MFD BY

CHRYSLER

DATE
OF
MFR

GUUR
CORPORATION

1X_XX

06400 LB 2903 KG
GAUR FRONT

uITH TIRES

RIMS AT

PSI COLD

VEHICLE

F

CAR
3300 LB 1497 KG

P235/75R15X1_

15 X 6 .5HD

35

ORDER
GAUp REAR

uITH 11RES

RIMS AT

PSI COLD

NUMBER

LINE
7
SHELL
3850 LB 1747 KG

P235/75R15XL

15 X 6 .5HD

41

PAINT

(3)
XXXX :XXXX K XXX XXXXXX

ENGINE
THIS VEHICLE CONFORMS 10 ALL APPLICABLE FEDERAL MOTOR VEHICLE
SAFETY

PROCEDURE

(2) xxX XXXX XXXX XXXX XXX
STANDARDS
IN EFFECT ON
THE
DAZE OF MANUFACTURE SHOUN ABOVE,

(1)

XxX X

XXXXXXXXXXXXXXXXX

TRIM
VIN : XXXXXXXXXXXXXXXXX

TYPE :

TRUCK

SINGLE X

DUAL
BODY CODE PLATE
e020cdss
Fig . 1 Vehicle Safety
Certification Label-Typical
OO
FLOOR
PAN
SNAP
BODY
CODE
PLATE
SNAP
FWD
TRANSMISSION
VIN
MARKET
Fig .
3
Body Code Plate Decoding
BODY CODE
PLATE-LINE 3
DIGITS
1 THROUGH 12
LOCATION
AND DECODING

Vehicle Order Number
A metal body code plate
is attached to the floor pan
under the drivers
seat (Fig . 2) . Disengage the snaps

DIGITS 13, 14, AND 15
attaching the carpet to the floor pan to read the

Open
Space
information . There are seven lines of information on
the body code
plate . Lines 4, 5, 6, and 7 are not used

DIGITS 16, 17,
AND 18
to
define service information . Information reads from

Car Line Shell
left to right, starting with line 3 in the
center of the

"
TJJ = Wrangler
(LHD)
plate to line 1 at the bottom of
the

_plate (Fig . 3) .

"
TJU -
Wrangler (AHD)
The last code imprinted on a vehicle
code plate will
be followed by the imprinted
word END . When two

DIGIT 19
vehicle code
plates are required,, the last available

Price Class
spaces on the first plate
will be imprinted with the

"
L = Wrangler (All)
letters CTD (for continued) .
When a second vehicle code
plate is necessary, the

DIGITS 20 AND 21
first four spaces on' each row
will
Inot
be used because

Body Type
of the plate overlap .

"
77 = Wheel
Base (93 .4 in .)
931N-S
" Month and year of vehicle manufacture .
" Gross
Vehicle Weight Rating (GVWR) . The gross
front and rear
axle weight ratings (GAWR's) are
based on a
minimum rim size and maximum cold tire
inflation pressure .
" Vehicle Identification
Number (VIN) .
w .
" Type of vehicle .
.16
"
Type of rear wheels
.
FRONT
" Bar code . CARPET
" Month, Day and Hour
(MDH) of final assembly .

TJ
GENERAL
INFORMATION (0ontinued)
i
BODY CODE PLATE-LINE 2
DIGITS 1,2, AND 3
Paint Procedure
DIGIT 4
Open
Space
DIGITS 5
THROUGH 8
Primary Paint
Refer to
Group 23, Body for color codes .
DIGIT
9
Open Space
DIGITS 10 THROUGH 13
Secondary Paint
DIGIT 14
Open Space
DIGITS 15 THROUGH 18
Interior Trim Code
DIGIT 19
Open Space
DIGITS 20, 21,
AND 22
Engine Code
" EPE = 2 .5 L 4 cyl . MPI Gasoline
" ERH = 4.OL 6 cyl . MPI Gaso4ne
BODY CODE PLATE LINE 1
DIGITS 1, 2, AND 3
Transmission Codes
" DDQ = AX5 5-speed Manual
" DDO =
AX15 5-speed Manual
" DGD = 30RH
3-speed Automatic
DIGIT 4
Open
Space
DIGIT 5
Market Code
" B = International
" C =
Canada
" M = Mexico
" U = United States
DIGIT 6
Open Space
VEHICLE EXTERIOR
DIMENSIONS
VEHICLE INTERIOR DIMENSIONS
INTRODUCTION 3
" DGG = 32RH 3-speed Automatic
DIGITS 7 THROUGH 23
Vehicle Identification Number
(VIN)
Refer to Vehicle Identification Number
(VIN) para-
graph for proper breakdown of
VIN code .
VEHICLE DIMENSIONS
The vehicle dimension data charts list the exterior
and interior dimensions . All dimensions are listed
in
inches and centimeters .
HEAD HEAD
LEG SHOULDER HIP
FRONT/ REAR FRONT/ REAR
FRONT / REAR FRONT / REAR FRONT /
REAR
SOFT TOP HAR ~~ TOP
42 .3/40 .2 40 .9/391
41 .0/36 .4 51 .9/57 .3 51
.1/43 .5
107 .5 /102 .2
103 .8 / 909 .4 104 .1/92 .4 131 .9 /145 .5
129 .7 /110 .5
MODEL WHEEL TRACK TRACK
OVERALL
LENGTH
HEIGHT
NAME BASE RONT REAR
WIDTH
TJ-Wrangler 93 .4 58 .0 147 .3 58 .0
147
.3
147 .7 375 .1 66 .7 169 .3 70 .6
179
.4
237 .3

4 INTRODUCTION
GENERAL
INFORMATION (Continued)
INTERNATIONAL CONTROL AND
DISPLAY- SYMBOLS
INTERNATIONAL VEHICLE CONTROL AND DISPLAY
SYMBOLS
The graphic symbols illustrated
in the following
chart are used to identify
various instrument con-
trols . The symbols correspond to the controls and dis-
plays that are located on the instrument panel
.
FASTENER
IDENTIFICATION
THREAD
IDENTIFICATION
SAE and metric bolt/nut threads are
not the same .
The difference is described in the
Thread Notation
chart (Fig
. 4) .
GRADE/CLASS
IDENTIFICATION
The SAE bolt strength
grades range from grade 2
to grade 8 . The higher the grade
number, the greater
the bolt strength . Identification is
determined
by the
line marks on the top of each bolt head . The actual
bolt strength grade
corresponds
to
the number of line
TJ
Fig, 4 Thread Notation-SAE and
Metric
PR606B
marks plus 2 . The most
commonly used metric bolt
strength classes are 9 .8 and 12 .9 . The metric
strength class identification number is imprinted on
the head of the bolt
. The higher the class number,
the greater the bolt strength
. Some metric nuts are
imprinted with a
single-digit strength class on the
nut face . Refer to the Fastener
Identification and
Fastener Strength Charts .
= D
1
_Q_
i
HEADLIGHTS,
PARKING LIGHTS,
WINDSHIELD
HIGH BEAM
FOG LIGHTS PANEL LIGHTS TURN SIGNAL HAZARD
WARNING WASHER
13 P
WINDSCREEN
WINDSHIELD WINDSHIELD WIPER DEMISTING
REAR WINDOW REAR WINDOW
WIPER AND WASHER AND
DEFROSTING VENTILATING FAN DEFOGGER WIPER
.w .
L O W
REAR WINDOW ENGINE
COOLANT BATTERY CHARGING
WASHER
FUEL TEMPERATURE CONDITION ENGINE OIL
SEAT BELT
REAR HOOD
BRAKE FAILURE PARKING BRAKE FRONT
HOOD (TRUNK) HORN LIGHTER
J951N-23
INCH
METRIC
5/16-18
M8 X 1 .25
THREAD NUMBER
THREAD DISTANCE
MAJOR OF
MAJOR BETWEEN
DIAMETER
THREADS DIAMETER IN
THREADS IN
IN INCHES PER INCH
MILLIMETERSMILLIMETERS

TJ

INTRODUCTION 5
GENERAL
INFORMATION (~ontinued)
Bolt Head Markings
Bolt Markings and Torque - Metric
FASTENER IDENTIFICATION
Commercial Steel Class
8 .8

10 .9

12 .9
l
~~
llhlll
~
8
.s
10 .9
12 .9
Body
Size Torque Torque Torque
Diam . Cast Iron Aluminum Cast
Iron Aluminum
Cast Iron Aluminum
mm Nam ft-Ib Nam ft-lb Nam ft-Ib
Nam ft-Ib Nam
ft-Ib Nam ft-Ib
6 9 5 7 ',4
14 9 11 7
14 9 11
7
7 14 9 11 ',7 18
14 14 11
23 18 18 14
8 25 18 18
ll4 32 23 25
18 36 27 28
21
10 40 30
30 5 60 45 45 35 70
50
55 40
12
70
55
55
0 105 75 80 60
125 95
100 75
14 115 85 90 15 160 120 125
95 195 145 150 110
16 180 130 140 1 0
240 175 190 135 290
210 220 165
18 230 170 180 1 5 320
240 250 185
400 290 310
230
Bolt Markings and Torque Values - U .S .
Customary
SAE Grade Number 5 8
Bolt Head Markings
kaffii
These are all
SAE Grade
5 (3)
line i
Y
Bolt Torque - Grade 5 Bolt Bolt
Torque - Grade 8 Bolt
Body Size Cast Iron '',
Aluminum Cast Iron
Aluminum
Nam #-I4 Nam
ft-Ib Nam ft-Ib
Nam ft-Ib
11,4 -20 9 18
6 15
1 1 12 9
-28
12 09 7 18
13 14 10
5/16
-18 20 16 12 30 22
24 18
-24 23 1
1,
19 14 33 24
25 19
3/8 -16 40
3 25 20 55
40 40 30
-24 40 3
35 25 60 45 45
35
7/16 -14 60
4 45 35 90
65 65 50
-20 65 5 55 40
95 70 75
55
1/2 -13 95 70 75 55
130 95
100 75
-20 100 7 80 60
150 110
120 90
9/16 -12 135 10 110 80
190 140
150 110
-18 150 11 115 85
210 155 170 125
5/8 -11 180 13, 1 150 110
255
190 205 150
-18 210 15
160 120 290
215 230
170
3/4-10 325 240
255 190 460 340 365
270
-16 365 270
285 210 515 380 410
300
7/8 -9 490 360 380 280 745 550 600 440
-14 530 390 420 310 825 610 660 490
1 -8 720 53(~ 570 420
1100 820 890 660
-14 800 590 650 480
1200 890 960 710

6 INTRODUCTION

TJ
GENERAL INFORMATION
(Continued)
HOW TO DETERMINE BOLT STRENGTH
FASTENER STRENGTH
951N-4
Mark Class
Mark Class
Hexagon 4 - 4T Stud bolt
head bolt 5 - 5T
Bolt 6 - 6T ,
headhead No . 7 - 7T
No mark
8 - 8T
9 -
9T " .~
4T
10- 10T
11 - 11T 0
1
O
No
mark 4T
Hexagon
flange bolt
O No mark
4T Grooved
w/washer
hexagon bolt
p
6T
Hexagon
u
head bolt Two 5T O
protruding
U
lines
.Wr .
Hexagon
flange bolt Two
protruding 6T Welded bolt
w/washer lines
hexagon bolt
Hexagon
head bolt Three
0
O
o protruding 7T
a
'
lines
4T
Hexagon
head bolt Four
protruding 8T
0o
lines

TJ
GENERAL INFORMATION
(~ontinued)
FASTENER USAGE
WARNING : USE OF AN INCO
RECT FASTENER
MAY RESULT IN COMPONENT
IMAGE OR PER-
SONAL INJURY .
Figure art, specifications and t
this Service Manual are identified
format .
During any maintenance or rep
important
to salvage all fastener
for reassembly . If the fastener is
fastener of equivalent specificatio~h
rque
references in
in metric and SAE
it procedures,
it is
s (nuts, bolts,
etc .)
not salvageable, a
should be
used .
METRIC
SYSTEM
The metric system
is based o
ten, one
hundred, one thousand a
5) .
The
following chart will assist in converting metric
units to equivalent English and SAE
units, or vise
versa .
quantities of one,
d one million (Fig
.
Fig . 5
Metric Prefixes
CONVEOSION FORMULAS
AND EQUIVALENT VALUES
INTRODUCTION 7
Mega

-

(M)
Million

Deci

-

(D) Tenth
Kilo

-

(K) Thousand

Centi -

(C)
Hundreth
Milli

-

(m)
Thousandth
J901 N-2
Refer to the Conversion Chart to convert
torque
values listed in metric Newton-
meters (N-m) . Also,
use the chart to convert between
millimeters (mm)
and inches (in .)
TORQUE REFERENCES
Individual Torque Charts appear at the end
of
many
Groups . Refer to the Standard Torque
Specifi-
cations Chart for torque references not listed
in the
individual torque charts .
J91IN-1
Multiply sly o Get
Multiply By To
Get
in-Ibs x .11298 Newton-Meters (N " m) N-m
x 8 .851 = In-Ibs
ft-Ibs x 1 .3558 Newton-Meters (N-m)
N " m x 0 .7376
= ft-Ibs
Inches Hg (60°F) x 3 .377 Kilopascals (kPa)
kPo
x 0 .2961 = Inches
Hg
psi
x 6 .895 Kilopascals (kPa)
kPa x 0
.145 = psi
Inches x 25 .4
b
Millimeters (mm) mm
x 0.03937
Inches
Feet x 0 .3048 Meters (M)
M
x 3 .281 Feet
Yards x 0 .9144 Meters (M)
M x 1 .0936
Yards
Miles x 1 .6093 Kilometers (Km) Km
x 0 .6214
Miles
mph x 1
.6093 Kilometers/Hr
. (Km/h) Km/h
x 0 .6214
= mph
Feet/Sec . x 0 .3048 Meters/Sec .
(M/S) M/S
x 3 .281 =
Feet/Sec .
Kilometers/Hr . x 0 .27778 Meters/Sec . (M/S)
WS x 3.600
= Kilometers/Hr
.
mph
x
0
.4470 Meters/Sec . (M/S) WS
x 2.237
- mph
COMMON METRIC
EQUIVALENTS
1 Inch - 25 Millimeters
1 Cubic Inch
= 16 Cubic
Centimeters
1 Foot =
0 .3
Meter
1 Cubic Foot =
0 .03 Cubic Meter
1 Yard = 0 .9 Meter
1 Cubic Yard = 0 .8
Cubic Meter
1 Mile =1 .6 Kilometers

8
INTRODUCTION

TJ
GENERAL INFORMATION (Continued)
METRIC CONVERSION
in-Ibs to N " m

Nem to in-Ibs
ft-Ibs to Nem

Nem to ft-Ibs
in . t
o mm

mm to in .
J901 N-10
in- lb Nam in-Ib Nam in-Ib
Nam
in-Ib Nam in-Ib NamNam in-Ib Nam in-Ib Nam
in-Ib
Nam
in-Ib
Nam
in-Ib
2.2260 42
4 .7453 82 9 .2646 122 13.7839 162 18 .3032
.2 1 .7702 4 .2 37.1747 8 .2 72
.5792
12 .2 107.9837 16
.2 143.3882
4 .4519 44
4 .9713 84 9 .4906 124 14.0099 164 18 .5292
.4 3 .5404 4 .4 38 .9449
8 .4 74 .3494
12
.4 109.7539 16 .4 145 .1584
6 .6779 46
5 .1972 86 9.7165 126 14.2359 166 18 .7552
.6
5 .3107 4 .6 40 .7152 8 .6 76 .1197 12 .6 111 .5242 16 .6
146 .9287
8 .9039 48
5 .4232 88 9.9425 128 14.4618 168 18 .9811
.8 7
.0809
4 .8 42.4854 8 .8 77 .8899 12 .8 113.2944 16 .8
148 .6989
10 1 .1298 50
5 .6492 90 10.1685 130 14.6878
170 19 .2071 1
8 .8511
5 44 .2556 9 79 .6601 13 115.0646 17
150 .4691
12 1 .3558
52 5 .8751
92
10.3944 132 14.9138
172 19 .4331
1 .2 10.6213 5 .2 46 .0258 9 .2 81 .4303 13 .2 116 .8348
17 .2 152.2393
14
1 .5818 54 6 .1011 94 10.6204
134 15.1397
174 19 .6590
1-4 12.3916 5 .4 47 .7961 9 .4 83 .2006 13 .4 118 .6051
17 .4 154 .0096
16 1 .8077
56 6 .3270 96 10.8464 136 15.3657 176 19.8850
1
.6 14.1618 5 .6 49 .5663
9 .6
84
.9708
13 .6 120 .3753
17 .6 155 .7798
18 2 .0337 58
6 .5530 98
11
.0723 138 15.5917
178 20 .1110
1 .8 15.9320 5 .8 51 .3365 9 .8 86 .7410 13 .8 122 .1455 17 .8 157 .5500
20
2 .2597 60
6 .7790
100 11 .2983
140 15.8176
180 20 .3369 2
17 .7022 6 53 .1067 10 88 .5112 14 123 .9157
18 159 .3202
22
2 .4856 62 7 .0049' 102 11 .5243 142 16.0436 182 20 .5629 2
.2
19.4725 6 .2 54.8770 10 .2 90 .2815 14 .2 125 .6860
18 .5 163 .7458
24 2 .7116 64
7 .2309 104 11 .7502 144 16.2696 184 20 .7889 2
.4 21 .2427 6 .4 56 .6472 10
.4
92
.0517
14 .4 127 .4562
19 168 .1714
26 2.9376 66
7 .4569 106 11 .9762 146 16 .4955 186
21 .0148
2-6 23.0129 6 .6 58 .4174 10 .6 93 .8219 14
.6
129 .2264 19 .5 172 .5970
28
3.1635 68 7
.6828
108 12.2022
148 16.7215
188 21 .2408 2
.8 24 .7831 6 .8 60 .1876 10 .8 95 .5921 14 .8 130 .9966 20
177 .0225
30 3.3895
70 7 .9088 110 12 .4281 150 16.9475 190 21 .4668
3
26.5534 7 61 .9579
11 97 .3624
15 132 .7669
20 .5 181 .4480
32 3.6155 72
8 .1348
112 12 .6541
152 17 .1734
192 21 .6927 3
.2 28.3236 7 .2 63 .7281 11 .2 99 .1326 15 .2 134 .5371 21 185 .8736
34
3.8414 74
8 .3607 114 12
.8801
154 17 .3994
194 21 .9187 3
.4 30.0938 7 .4 65 .4983 11 .4 100.9028 15 .4 136 .3073
22 194 .7247
36
4.0674 76 8 .5867 116 13.1060 156 17 .6253 196 22.1447 3
.6 31 .8640 7 .6 67 .2685
11
.6 102.6730 15 .6 138 .0775
23 203 .5759
38 4.2934 78
8 .8127 118 13.3320 158 17 .8513
198
22.3706 3
.8 33 .6342 7 .8 69 .0388
11 .8 104.4433 15
.8
139 .8478 24 212 .4270
40
4 .519380 9 .0386 120 13.5580
160 18 .0773
200 22.5966 4
354045
8 70 .8090 12 106.2135 16 141 .6180 25 221
.2781
ft-Ib
Nam ft-Ib Nam ft-Ib Nam ft-Ib Nam ft-Ib Nam Nam ft-Ib Nam ft-Ib Nam ft-Ib
Nam ft-Ib
Nam ft-Ib
1 1 .3558
21 28.4722 41 55 .5885 61 82.7049 81 109 .8212 1 .7376
21
15 .9888 41 30
.2400 61 44.9913
81 59.7425
2 2 .7116
22 29.8280 42 56 .9444 62 84.0607 82 111 .1770 2 1 .4751 22 16 .2264 42 30
.9776 62 45.7289 82 60 .4801
3 4 .0675 23 31 .1838 43 58
.3002 6~3~ 85.4165 83 112 .5328 3 2 .2127
23 16 .9639 43 31 .7152 63 46.4664 83 61 .2177
4
5 .4233 24 32.5396 44 59
.6560 64 86.7723 84 113 .8888
4
2 .9502
24 17 .7015 44 32.4527 64
47 .2040
84 61 .9552
5
6 .7791 25 33.8954 45
61
.0118 65 88
.1281
85 115 .2446 5
3 .6878
25 18 .4391 45 33 .1903 65
47 .9415
85 62.6928
6 8 .1349
26 35.2513 46 62 .3676 66 89.4840 86 116 .6004 6 4 .4254 26 19 .1766 46 33 .9279
66 48 .6791 86 63.4303
7 9 .4907 27
36 .6071 47 63 .7234 67 90 .8398 87 117 .9562 7 5 .1629 27 19 .9142 47 34 .6654
67 49 .4167
87 64.1679
8 10.8465 28 37
.9629 48 65 .0793
1
68 92 .1956 88 119 .3120 8 5 .9005 28 20 .6517 48 35 .4030
68 50 .1542 88 64.9545
9 12.2024 29 39 .3187 49 66
.4351 69 93 .5514 89 120.6678 9 6 .6381 29 21 .3893
49 36 .1405 69 50 .8918 89 65.6430
10 13.5582 30 40
.6745 50 67 .7909 70 94 .9073 90 122 .0236 10 7 .3756 30 22 .1269 50 36 .8781
70 51 .6293
90 66.3806
11 14.9140
31 42 .0304 51 69 .1467 71 96 .2631 91 123 .3794 11 8 .1132 31 22 .8644 51 37
.6157 71 52.3669 91
67
.1181
12 16 .2698 32 43 .3862 52 70 .5025 72 97
.6189
92 124.7352 12
8 .8507 32 23.6020 52 38
.3532
72 53 .1045 92 67
.8557
13 17 .6256
33 44.7420 53 71 .8583 73 98.9747 93 126.0910 .13 9 .5883 33 24.3395 53 39 .0908
73 53.8420 93 68
.5933
14 18 .9815
34 46 .0978 54 73 .2142 74 100 .3316 94 127.4468 14 10.3259 34 25 .0771 54 39 .8284
74 54.5720 94 69
.3308
15 20 .3373
35 47.4536 55 74 .5700 75 101 .6862 95 128.8026 15 11 .0634 35 25.8147 55 40 .5659
75 55.3172 95 70
.0684
16 21 .6931
36 48.8094 56 75 .9258 76 103 .0422 96 130.1586 16 11 .8010 36 26.5522 56 41 .3035
76 56 .0547 96 70.8060
17 23 .0489 37 50.1653 57 77
.2816 77 104 .3980 97 131 .5144 17 12 .5386 37 27 .2898 57 42.0410 77
56 .7923 97 71
.5435
18 24
.4047
38 51 .5211 58 78 .6374 78 105
.7538
98 132.8702 18
13 .2761 38 28 .0274 58 42.7786 78
57
.5298 98 72
.2611
19 25 .7605
39 52.8769 59 79 .9933 79 107 .1196 99 134.2260 19 14 .0137 39 28 .7649 59 43 .5162
79 58 .2674 99 73.0187
20 27 .1164 40 54 .2327 60
81
.3491
80 108 .4654
100 135.5820
20 14 .7512 40 29 .5025 60 44 .2537
80 59 .0050 100 73 .7562
in .
mm
in .
mm
in . mm in . mm in . mm mm in . mm
in .
mm in . mm in .
mm in .
.01 254 .21 5 .334 .41 10 .414 .61 15 .494 .81 20 .574 .01 .00039
.21 .00827 .41 .01614 .61 .02402
.81 .03189
.02 .508 .22 5 .588 .42 10 .668 .62 15 .748 .82 20 .828 .02 .00079
.22 .00866 .42 .01654 .62 .02441 .82
.03228
.03 .762 .23 5 .842
.43
10 .922
.63
16 .002 .83 21 .082 .03 .00118
.23 .00906 .43 .01693 .63 .02480 .83 .03268
.04 1 .016 24 6 .096 .44 11 .176 .64 16 .256 .84 21 .336 04 00157
.24 .00945 .44 .01732 .64 .02520
.84 .03307
.05 1 .270
25 6 .350
.45 11
.430
.65 16
.510
.85 21
.590 .05 .00197
.25 .00984 .45 .01772 .65 .02559 .85 .03346
.06 1 .524 .26 6 .604 .46 11 .684 .66 16 .764 .86 21 .844 .06 .00236
26 01024 .46 .01811 66 .02598
.86 .03386
.07 1 .778 .27 6 .858 .47 11 .938 .67 17 .018 .87 22 .098 .07 .00276
.27 .01063 .47 .01850 .67 .02638
.87 .03425
08 2 .032 .28 7 .112 .48 12 .192 .68 17 .272 .88 22 .352 .08 00315
.28 .01102 .48 .01890 .68 .02677
.88
.03465
.09 2
.286 .29 7 .366
.49 12 .446 .69 17
.526 .89 22 .606 .09 .00354
.29 .01142
.49 .01929 .69 .02717
.89 .03504
.10 2 .540 .30 7 .620 .50 12 .700 .'70 17 .780 .90 22.860 10 .00394
.30 01181 .50 01969 .70 02756
.90 .03543
11
2 .794 .31 7 .874 .51 12 .954
.71
18 .034
.91
23 .114 .11 .00433
.31 .01220 .51 .02008 .71 .02795 .91
.03583
12 3 .048 32 8 .128 .52 13 .208 .72 18 .288 .92 23 .368 12 00472 .32 .01260 .52 .02047
.72 .02835
.92 .03622
13 3 .302 .33 8 .382 .53 13 .462 .73 18 .542 .93 23 .622 .13 .00512
.33 .01299 .53 .02087 .73 .02874
.93 .03661
14
3 .556 .34 8 .636 .54 13 .716
.74
18 .796 .94 23 .876 .14 .00551
34 01339 .54 .02126
.74
02913 .94 .03701
15
3 .810 .35 8 .890 .55 13
.970 .75 19
.050 95 24 .130 .15 .00591
.35 .01378 .55 .02165 .75 .02953 .95 03740
16 4 .064 36 9 .144 56 14 .224 .76 19 .304 .96 24 .384 16 .00630 .36
.01417 .56
.02205
.76 .02992
.96 .03780
17 3 .318 37 9 .398 57 14 .478
.77
19 .558 .97 24 .638 .17 .00669
.37 .01457 .57 .02244 .77 03032
.97 .03819
18 4 .572 38 9 .652 58 14 .732
.78 19
.812 98 24 .892 18 .00709
.38 01496 .58 02283 .78 03071
.98
.03858
19 4 .826 .39 9
.906
.59 14 .986 .79 20 .066 99 25 .146
.19 00748 .39
.01535 .59 .02323 .79 .03110 .99 03898
20 5 .080 40
10 .160
60 15 .240 .80 20
.320
1 .00 25 .400
20 00787
.40 .01575 .60 .02362 .80 03150 1 .00 .03937

TJ

--
INTRODUCTION 9
GENERAL INFORMATION ( II
ontinued)
TORQUE SPECIFICATIONS
SPECIFIED TORQUE FOR STANDARD BOLTS
Specifi torque
Class Diameter Pitch i Hexagon head
bolt
Hexagon flange
bolt
mm mm
,  ,
kgf-cm ft-Ibf
Nom
kgf-cm
ft-Ibf
6 1 5 55 48
in .-Ibf 6
60
52 in .-16f
8 1 .25 12 .5 130
9 14
145
10
4T 10 1 .25 126 260
19
29 290
21
12 1 .25 47
480 35
53
540 39
14 1 .5
74 760 55 84
850
61
16 1 .5 11,15
1,150 83 - - -
6 1 6 .5 65 56
in .-I6F
7 .5
75 65
in .-I6f
8 1 .25 15 .5
160 12 17
.5
175
13
5T 10
1 .25 32 330 24
36
360
26
12
1 .25 59 600
43 65
670
48
14 1 .5 91 930
67
100
1,050 76
16 1 .5
11,
40
1,400 101 - - -
6 1 8
80 69 in .-I6F
9
90 78
in .-I6f
8
1 .25 '19 195 14
21
210
15
6T 10 1 .25 39 400
29 44
440
32
12 1 .25
71 730 53
80
810
59
14 1 .5 1 : 10 1,100
80
125 1,250
90
16 1 .5 170
1,750 127 - - -
6 1 10 .5
110 8
12
120
9
8 1 .25 25 260
19 28
290
21
7T 10 1 .25 'I52 530
38 58
590 43
12 1 .25 95 970
70
105
1,050
76
14 1 .5 1145 1,500
108
165
1,700
123
16 1 .5 230 2,300
166 - - -
8
1 .25 29 300
22 33
330 24
8T 10 1 .25 61 620 45
68
690
50
12 1 .25 1' 10 1,100
80
120
1,250 90
8 1 .25 34 340
25 37
380
27
9T 10
1 .25 70 710 51
78
790
57
12 1 .25 1 : 125
1,300 94
140
1,450
105
8 1 .25 38 390
28 42
430
31
10T 10 1 .25 78
800 58 88
890
64
12 1 .25 140
1,450 105 155
1,600
116
8 1 .25 42 430
31
47 480
35
11T 10 1 .25 87
890 64 97
990
72
12 1 .25 155 1,600
116 175
1,800
130

TJ

'~

LUBRICATION AND MAINTENANCE

0-1
LUBR
ICATION AND
MAINTENANCE
CONTENTS
page
GENERAL INFORMATION

..... '
.............
1

MAINTENANCE SCHEDULES

... ......... ....
3
JUMP STARTING, HOISTING
AN b TOWING .... 8
GENERAL
INFORMATION
CLASSIFICATION OF
LUBRICANTS
...
..... ... 2
FLUID CAPACITIES ..............
... ......
2
INTERNATIONAL SYMBOLS

. .j ... .
... ....... 1
GENERAL
INFORMATION
page
INTRODUCTION
Service and maintenance
procedures for compo-
nents and systems listed in
Schedule-A or B can be
found by using the Group Tab
Locator index at the
front of this manual
. If it is not clear which group
contains the
information needed, 'refer to the index
at
i
the back of this
manual .
There
are two maintenance schedules
that show
proper
service based on the conditions
that the vehi-
cle is subjected to .
Schedule-A, lists scheduled
I maintenance to be
performed when the
vehicle is used for general trans-
portation .
Schedule-B,
lists maintenance intervals
for vehi-
cles that are operated
under the conditions
listed at
the beginning of
the Maintenance Schedule section
.
Use the
schedule' that best describes your
driving
conditions .
Where time and mileage
are listed, follow the
interval
that occurs first .
PARTS AND
LUBRICANT RECOMMENDATIONS
When service is
required, Chrysler Corporation
recommends that only Mopar
8 brand parts, lubri-
cants and chemicals be used .
Mopar provides the
best
engineered products for
servicing Chrysler Cor-
poration vehicles
.
GENERAL INFORMATION
INDEX
Fig . 1 International Symbols
page
page
INTRODUCTION . . .............. . ........
1
PARTS
AND LUBRICANT RECOMMENDATIONS
........... .
. . . .............. . . .........
1
INTERNATIONAL
SYMBOLS
Chrysler Corporation uses international
symbols to
identify engine compartment lubricant
and fluid
inspection and fill locations (Fig
. 1) .
CHRYSLER
CORPORATION
0
ENGINE OIL
AUTOMATIC
TRANSMISSION
FLUID
ENGINE
COOLANT
BRAKE FLUID
POWER
STEERING
FLUID
WINDSHIELD
WASHER FLUID
9500-1

0 - 2

LUBRICATION AND
MAINTENANCE
GENERAL INFORMATION (Continued)
CLASSIFICATION OF LUBRICANTS
Only lubricants that are endorsed by the following
organization should be used to service a Chrysler
Corporation vehicle .
" Society of Automotive Engineers (SAE)
" American Petroleum Institute (API) (Fig . 2)
" National Lubricating
Grease Institute (NLGI)
(Fig .
3)
ENGINE OIL
- ' s v L
SROLE
udJ
:'
cFR-Eo
Tn
Fig . 2 API
Symbol
9400-9
SAE GRADE RATING INDICATES ENGINE OIL
VISCOSITY
An SAE viscosity grade is used to specify the viscosity
of engine oil
.
SAE 30 specifies a single viscosity engine
oil . Engine
oils also have multiple viscosities . These are
specified with a dual SAE
viscosity grade which indi-
cates the cold-to-hot temperature
viscosity range .
"
SAE
30 = single grade engine oil
.
"
SAE
IOW-30 = multiple grade engine oil
.
API QUALITY CLASSIFICATION
The API
Service Grade specifies the type of perfor-
mance the engine oil
is intended to provide . The API
Service
Grade specifications also apply to energy con-
serving engine ,oils .
Use engine oil that is API Service Grade Certified
or an oil that conforms to the API Service Grade SH
or SH/CD . MOPAR engine oils conform to all of these
service grades .
Refer to Group 9, Engine for engine oil specification .
GEAR LUBRICANTS
SAE ratings also apply to multiple grade gear
lubricants . In addition, API classification defines the
lubricants usage .
LUBRICANTS AND GREASES
Lubricating grease is rated for quality and usage
by the NLGI . All
approved products have the NLGI
symbol (Fig .
3) on the label . At the bottom NLGI
symbol is the usage and quality identification letters .
Wheel bearing
lubricant is identified by the letter
"G" . Chassis lubricant,
is
identifiedI
by the latter "L" .
The letter following the usage
letter indicates the
NATIONAL LUBRICATING
GREASE INSTITUTE
NLGI
AUTOMOTIVE
WHEEL BEARING 8 CHASSIS
LUBRICANT
GC
Fig .
3 NLGISymbol
FLUID CAPACITIES
FUEL TANK
ENGINE OIL
COOLING SYSTEM
AUTOMATIC
TRANSMISSION
Dry fill
capacity*
MANUAL TRANSMISSION
TRANSFER CASE
FRONT AXLE
REAR AXLE
NATIONAL LUBRICATING
GREASE
INSTITUTE
NLGI
AUTOMOTIVE
WHEEL BEARING 8 CHASSIS
LUBRICANT
LB
9200-7
TJ
quality of the lubricant . The following symbols indi-
cate the highest
quality .
NATIONAL LUBRICATING
GREASE INSTITUTE
NLGI
AUTOMOTIVE
WHEEL BEARING 8 CHASSIS
LUBRICANT
GC-LB
WHEEL

CHASSIS

CHASSIS AND
BEARINGS

LUBRICATION

WHEEL BEARINGS
Standard . ..... ................. 56 .8 L (15 gal .)
Optional ............
. .........
71
.9
L (19
.0 gal .)
2 .5L ..............
..... ........ 3 .8
L
(4 .0 qts . )
4 .OL ..............
...... ....... 5 .7 L
(6
.0 qts
.)
2 .5L ....
................ ..... . . 8 .5 L
(9
.0 qts
.)
4 .OL ........... ..... .......... 9 .9 L (10 .5 qts .)
32RH

............. ......... ... 8 .1 L (17 .lpts .)
30RH ..... ...............
..... 6 .6 L (14 .0 pts .)
*Depending on type and size of internal cooler,
length and inside diameter of cooler lines, or use of
an auxiliary cooler, these figures may vary .
Refer to
Group 21, Transmission for
proper fluid fill procedure .
AX5
.............. ..... ........ 3 .2 L
(3
.3 qts
.)
AX15 . .............. ..... . . . . 3 .15 L (3 .32 qts .)
COMMAND-TRAC 231
(Auto Trans) . . 1 .0 L (2 .2 pts .)
COMMAND-TRAC 231 (Man Trans) .1 .5 L (3 .25 pts .)
MODEL 181 . . ..... ............ 1 .65 L (3 .76 pts .)
MODEL 216
....... ....... .....
1
.77 L (3 .75 pts .)
MODEL
194
....... ....... ...... 1 .6 L (3 .5 pts .*)
* When equipped with TRAC-LOK,
include 2
ounces of Friction Modifier
Additive .

TJ
GENERAL INFORMATION
INTRODUCTION ... ..... .. .............
3
SCHEDULE-A ...... .....
I'~
.............
3
GENERAL INFORMATION
INTRODUCTION
There are two maintenance s I hedules that show
proper service intervals
for
TJ I! vehicles . Use the
schedule that best describes the conditions the vehi-
cle is operated under . When m~leage and time is
listed, follow the interval that occurs first .
Schedule-A lists all the scheduled maintenance to
be performed undernormal operating conditions .
high speedsduring hot weather, above 90°F (32°C)
" Off road driving
" Desert operation
EMISSION CONTROL SYSTEM MAINTENANCE
The scheduled emission maintenance listed in bold
type on the Maintenance Schedules, must be done at
the mileage specified to assure the continued proper
functioning of the emission control system . These,
and all other maintenance services included in this
manual, should be done to provide the best vehicle
performance and reliability . Mode frequent mainte-
nance may be needed for vehicles I in severe operating
conditions such as dusty areas and very short trip
driving .
UNSCHEDULED
INSPECTION
At Each Stop For Fuel
"
Check engine oil level,
add as required .
" Check windshield washer solvent andadd if
required .
Once A Month
" Check tire pressure and look for unusual wear
or damage .
AINTENANCE SCHEDULES
INDEX
page
LUBRICATION AND MAINTENANCE

0 - 3
page
SCHEDULE-13 ...... . . .............. . ... 4
UNSCHEDULED INSPECTION ........... . . . . 3
" Inspect battery and clean and tighten terminals
as required . Check electrolyte level andadd water as
needed .
" Check fluid levels of coolant reservoir, power
steering, brake master cylinder, and transmission
andadd as needed .
" Check
all lights
and all other electrical items for
correct operation .
At Each Oil Change
" After completion of off-road (4WD) operation, the
underside of the vehicle should be thoroughly
inspected . Examine threaded
fasteners
for
looseness .
SCHEDULE-A
7,500 Miles (12
000
km) or at
6months
" Change engine oil .
" Replace engine oil filter .
" Lubricate steering linkage .
15,000 Miles (24 000 km) or at 12 months
" Change engine oil .
" Replace engine oil filter .
" Lubricate steering linkage .
22,500
Miles
(36 000 km) or at 18 months
" Change engine oil .
" Replace engine oil filter .
" Lubricate steering linkage .
" Inspect brake linings .
30,000 Miles (48 000 km) or at 24 months
" Change engine oil .
" Replace
engine oil
filter
.
" Replace engine air cleaner element .
Schedule-B is a schedule for vehicles that are
usually operated under one or more of the following
conditions :
" Frequent short trips driving Iess than 5 miles (8
"
Inspect exhaust system .
" Inspect brake hoses .
" Rotate the tires at each oil change interval
shown on Schedule-A (7,500 miles)
or every other
km)
interval shown
on
Schedule-13 (6,000 miles) .
" Frequent driving in dusty conditions
" Check coolant level, hoses, and clamps .
" Frequent trailer towing
" Lubricate propeller shaft universal
joints and
" Extensive idling
slip
splines (if equipped) .
" More than 50% of your driving is at sustained
" Lubricate suspension ball joints .

0-4

LUBRICATION AND MAINTENANCE
GENERAL INFORMATION
(Continued)
37,500 Miles (60 000km)
or at 30 months
"
Change engine oil .
"
Replace engine oil filter .
"
Lubricate steering linkage .
" Drain
and refill manual transmission
fluid .
45,000 Miles (72
000 km) or at 36 months
"
Change engine oil .
"
Replace engine oil filter .
" Lubricate steering
linkage .
" Inspect brake
linings .
" Flush and replace
engine coolant at 36 months,
regardless of mileage .
52,500 Miles (84
000 km) or at 42months
" Flush and
replace engine coolant if
not done at
36
months .
60,000
Miles (96 000 km) or at 48
months
" Change
engine oil .
" Replace engine
oil filter .
" Replace engine air
cleaner element .
" Replace ignition
cables .
" Replace spark
plugs .
" Inspect drive belts .
Adjust as needed .
" Lubricate steering linkage
.
" Drain and
refill automatic transmission
fluid .
" Drain
and refill transfer case fluid .
67,500
Miles (108 000 km) or at 54 months
" Change engine
oil .
" Replace engine
oil filter .
" Lubricate
steering linkage .
" Inspect
brake linings .
75,000
Miles (120 000 km) or at 60
months
" Change
engine oil .
" Replace engine
oil filter .
" Lubricate steering
linkage .
" Drain and
refill manual transmission fluid .
" Flush and replace
engine coolant if it has been
30,000 miles (48
000 km) or 24' months
since last
change .
82,500 Miles (132 000 km)
or
at 6
" Change engine
oil .
" Replace engine
oil filter .
" Lubricate steering linkage .
months
TJ
" Change engine oil .
" Replace engine oil filter .
" Replace engine air cleaner
element .
"
Replace spark plugs .
" Inspect drive belts . Adjust as needed
.
"
Lubricate steering linkage .
" Drain and refill automatic
transmission fluid .
" Drain and refill
transfer case fluid .
" Inspect brake
linings .
97,500 Miles (156 000
km) or at 78 months
" Change engine
oil .
" Replace engine
oil filter .
" Lubricate steering
linkage .
105,000 Miles (168 000
km) or at 84 months
30,000 miles (48 000 km)
or 24 months since last
change .
112,500 Miles (180
000 km) or at 90
months
" Change engine
oil .
" Replace engine oil filter
.
" Lubricate steering
linkage .
" Drain and refill
manual transmission fluid .
" Inspect brake linings .
" Flush and replace engine
coolant if it has been
30,000 miles (48 000
km) or 24 months since last
change .
120,000 Miles (192
000 km) or at 96 months
" Change engine oil .
" Replace engine
oil filter .
" Replace engine
air cleaner element .
" Replace ignition
cables .
" Replace
spark plugs .
" Inspect drive belts . Adjust as
needed .
"
Lubricate steering linkage .
" Drain
and refill automatic transmission
fluid .
" Drain
and refill transfer case fluid .
Inspection
and service should also be
performed
any time a malfunction
is observed or suspected .
SCHEDULE-B
3,000 Miles (4 800
km)
" Change
engine oil .
" Replace
engine oil filter .
" Change
engine oil .
"
Change engine oil .
" Replace engine
oil filter .
" Replace
engine oil filter .
" Lubricate
steering linkage .
" Lubricate
steering linkage .
" Flush and
replace engine coolant if it has been
" Replace
spark plugs .
" Flush
and replace engine coolant
if it has been
" Inspect drive
belts . Adjust as needed .
30,000 miles
(48 000 km) or 24 months
since last
" Lubricate steering
linkage .
change .
" Drain and
refill automatic transmission
fluid .
" Drain and
refill transfer case fluid .
90,000 Miles (144
000 km) or at 72 months

12,000 Miles (19 200 km)
15,000 Miles (24 000 km)
" Change engine oil .
" Replace engine oil filter .
" Inspect engine air cleaner element, replace
as necessary .
18,000 miles (29 000 km)
" Change
engine oil .
" Replace engine oil filter .

i
"
Lubricate steering
linkage
.
" Drain and refill manual transmission fluid .
21,000 Miles (34 000 km)
" Change engine oil .
" Replace engine oil filter .
27,000 Miles (43 000 km)
" Change engine oil .
" Replace engine oil filter .
30,000
Miles 48 000 km)
24,000 Miles (38 000km)
" Change engine oil .
" Replace engine
oil
filter .
"
Lubricate steering
linkage
.
" Drain
and
refill
automatic transmission
fluid
.
" Drain and refill front and rear axles .*
" Inspect brake linings .
" Change engine oil .
" Replace engine air cleaner element .
" Replace spark plugs .
" Inspect drive belts . Adjust as needed .
" Lubricate steering linkage .
" Drain and refill transfer caste fluid .
Replace engine oil filter .
33,000
Miles (53
000
km)
" Change engine oil .
" Replace engine oil filter .
5
39,000 Miles (62 000 km)
45,000
Miles
(72 000
km)
" Change engine oil .
" Replace engine oil filter .
" Inspect engine air cleaner element, replace
as necessary .
48,000 Miles (77 000 km)
" Change engine oil .
" Replace engine oil filter .
" Lubricate steering linkage .
" Drain and refill automatic transmission fluid .
" Drain and refill front and rear axles .*
" Inspect brake linings .
51,000 Miles (82 000 km)
" Change engine oil .
" Replace engine oil filter .
" Flush and replace engine coolant .
54,000 miles (86 400 km)
" Change engine oil .
" Replace engine oil filter .
" Lubricate steering linkage .
" Drain and refill manual transmission fluid .
57,000
Miles
(91 000
km)
" Change engine oil .
" Replace engine oil filter .
60,000 Miles (96 000 km)
" Change engine oil .
" Replace engine
oil
filter
.
" Replace engine air cleaner element .
" Replace ignition cables .
" Replace spark plugs .
" Inspect drive belts . Adjust as needed .
" Lubricate steering linkage .
" Drain and refill automatic transmission fluid .
" Drain and refill transfer case fluid .
TJ
GENERAL INFORMATION (Continued)
6,000 Miles (9 600 km)
LUBRICATION AND MAINTENANCE
0 -
36,000 Miles (58 000 km)
" Change engine oil . " Change engine oil .
" Replace
engine oil filter . " Replace engine oil filter .
" Lubricate steering linkage . " Lubricate steering linkage .
" Drain and refill manual transmission fluid .
9,000 Miles (14 400 km)
" Drain and refill automatic transmission fluid .
" Change engine oil . " Drain
and
refill front
and rear axles .*
" Replace engine oil filter . "
Inspect brake
linings
.
" Change engine oil . " Change engine oil .
" Replace engine oil filter . " Replace engine oil filter .
" Lubricate steering linkage .
" Drain and refill automatic transmission fluid .
42,000 Miles (67 000 km)
" Drain and
refill front
and
rear
axles .*
" Change engine oil .
" Inspect brake
linings
.
" Replace engine oil filter .
" Lubricate steering linkage .

" Inspect brake linings .
75,000 Miles (120 000
km)
"
Change engine oil .
" Replace engine oil filter .
" Inspect engine air filter, replace as neces-
sary .
78,000 Miles (125 000
km)
" Change engine oil .
" Replace engine oil filter .
" Lubricate steering linkage .
81,000 Miles (130 000 km)
" Change
engine oil .
" Replace engine oil filter .
" Flush and replace engine coolant .
84,000 Miles (134 400 km)
90,000 Miles (144 000 km)
" Change engine oil .
" Replace engine oil filter .
" Replace engine air cleaner element .
" Change engine oil .
" Replace engine oil filter .
" Lubricate steering linkage .
TJ
105,000 Miles (168 000 km)
" Change engine oil .
" Replace engine oil filter .
" Inspect engine air cleaner element, replace
as necessary .
108,000 Miles
(172
800
km)
" Change engine oil .
" Replace
engine oil filter .
" Lubricate steering linkage .
" Drain and refill manual transmission fluid .
" Drain and refill
automatic transmission fluid .
" Drain and refill front and rear axles .*
" Inspect brake linings .
117,000 Miles (187 200 km)
" Change engine oil .
" Replace engine oil filter .
66,000
miles (105 600 km)
" Change engine oil .
" Replace engine oil filter .
" Lubricate steering linkage .
93,000 Miles (149 000km)
" Change engine oil .
" Replace engine
oil filter .
96,000 Miles (154 000 km)
" Change engine
oil .
69,000
Miles (110 000 km)
" Replace
engine oil filter .
" Change engine oil
.
" Lubricate steering linkage .
" Replace engine oil filter . " Drain and refill automatic transmission fluid .
" Drain and refill front and rear axles .*
72,000 Miles (115 200 km)
" Inspect brake linings .
" Change engine oil
.
" Replace engine oil filter .
99,000
Miles (158 000 km)
" Lubricate steering linkage . " Change engine oil .
" Drain and refill manual transmission fluid . " Replace engine oil filter .
" Drain and refill automatic transmission fluid .
" Drain and refill front and rear axles .*
102,000 Miles (163 000 km)
" Change engine oil .
111,000 Miles (177 600 km)
" Replace engine oil filter . " Change engine oil .
" Lubricate steering linkage . " Replace engine oil fiber
.
" Drain and refill automatic transmission fluid . " Flush and replace
engine coolant .
" Drain and refill front and rear axles .*
" Inspect brake linings .
114,000 Miles (182 400 km)
0 - 6 LUBRICATION AND MAINTENANCE
GENERAL
INFORMATION (Continued)
" Drain and refill front and rear axles .* " Replace spark plugs .
" Inspect brake linings . " Inspect drive belts . Adjust as needed .
" Lubricate steering linkage .
63,000 Miles (102 000 km)
" Drain and refill manual transmission fluid .
" Change engine oil . " Drain and refill transfer case fluid .
" Replace engine oil filter .
" Change engine oil .
87,000 Miles (140 000 km)
" Replace engine oil filter .
" Change engine oil . " Lubricate steering linkage .
" Replace engine oil filter .

TJ
GENERAL INFORMATION ~I(Continued)
LUBRICATION AND MAINTENANCE

0 -
7
120,000 Miles (192 000km)

!

" Drain and refill front and rear axles .*
" Change
engine oil .

" Inspect brake
linings
.
" Replace engine oil filter .

*Off-highway operation, trailer towing, taxi, limou-
" Replace engine air cleaner element .

sine,
bus, snow plowing, or other types of commercial
" Replace
ignition cables .

service or
prolonged
operation with heavy
loading,
" Replace spark plugs .

especially in hot weather, require front and rear axle
" Inspect drive belts . Adjust as
needed .

service indicated with a * in Schedule-B . Perform
"
Lubricate
steering linkage .
I

these services
if
the vehicle is operated under these
" Drain and
refill
automatic
transmission fluid
.

conditions .
" Drain and refill transfer case fluid .

0-8

LUBRICATION
AND MAINTENANCE
SERVICE PROCEDURES
JUMP STARTING
PROCEDURE
JUMP STARTING,
HOISTING AND TOWING
WARNING : REVIEWALL
SAFETYPRECAUTIONS
AND WARNINGS
IN
GROUP
8A, BATTERY/START-
ING/CHARGING
SYSTEMS DIAGNOSTICS .
DONOT JUMP
START A FROZEN BATTERY,PER-
SONAL INJURY
CAN RESULT .
DO
NOT JUMP START WHEN
BATTERY INDICA-
TORDOT IS YELLOW OR BRIGHT
COLOR . BAT-
TERY CAN EXPLODE .
DO
NOT ALLOW JUMPER CABLE
CLAMPS TO
TOUCH
EACHOTHER WHEN
CONNECTED TO A
BOOSTERSOURCE .
DO NOTUSE
OPEN FLAME NEAR BATTERY
.
REMOVE METALLIC
JEWELRY WORN ON HANDS
OR WRISTS TO AVOID
INJURY BY ACCIDENTAL
ARCHING OF BATTERY CURRENT .
WHEN
USING A HIGH OUTPUT
BOOSTING
DEVICE, DONOT
ALLOW DISABLED
VEHICLE'S
BATTERY TO EXCEED 16 VOLTS .
PERSONAL
INJURY OR DAMAGE TO
ELECTRICAL SYSTEM
CAN RESULT
.
CAUTION
: When using another vehicle
as a
booster, do
not allow vehicles to touch .
Electrical
systems can be
damaged on either vehicle .
TO JUMP START A DISABLED
VEHICLE :
(1) Raise hood on disabled vehicle
and visually
inspect engine compartment for :
" Generator drive belt
condition and tension .
" Fuel fumes or leakage,
correct if necessary .
" Frozen
battery .
" Yellow or
bright
color
test indicator, if equipped .
" Low battery
fluid level .
CAUTION :

If the
cause of startin

problem on dis-
abled vehicle Is severe, damage
o booster vehicle
charging systemcan result .
INDEX
BATTERY NEGATIVE
CABLE
Fig .
1 Jumper Cable Clamp Connections
TJ
(2) When using
another vehicle as a booster
source, turn
off all accessories, place gear selector in
park or
neutral, set park brake or equivalent and
operate engine
at 1200 rpm . -
(3) On disabled
vehicle, place gear selector in park
or
neutral and set park brake or equivalent . Turn
OFF all accessories .
(4) Connect jumper cables to booster battery
. RED
clamp to positive terminal (+) . BLACK
clamp to neg-
ative terminal (-) . DO NOT
allow clamps at opposite
end of cables to touch,
electrical arc will result (Fig .
1) . Review all warnings in
this procedure .
(5) On disabled vehicle, connect
RED jumper cable
clamp to battery positive
(+) terminal . Connect
BLACK jumper cable
clamp to the engine as close to
the ground cable connection as possible
(Fig . 1) .
CAUTION : Do
not crank starter motor on disabled
vehicle
for more than 15 seconds, starter
will over-
heat and could fail .
(6) Allow battery in disabled
vehicle to charge to
at least 12 .4 volts
(75% charge) before attempting to
start engine . If engine
does not start within 15 sec-
onds, stop cranking engine and
allow starter to cool
(15 min .), before cranking again
.
NEGATIVE JUMPER
CABLE
POSITIVE JUMPER

ZG
OUND
ENGINE
CABLE
DO NOT ALLOW VEHICLES TO TOUCH

9100-3
page page
SERVICE PROCEDURES
RECREATIONAL TOWING . . ..............
. 10
EMERGENCY TOW HOOKS ...........
. . . . . 10 TOWING
RECOMMENDATIONS .... . . ........
9
HOISTING
RECOMMENDATIONS ..... ...... 10
VEHICLE TOWING ............ ... ......... 9
JUMP STARTING
PROCEDURE .............. 8