Jet Thruster D-010-07 User manual

This is a short manual for a
Jet Thruster installaon.
For more detailed informaon
see installaon manual D-010-07
Keep this manual and the D010-07 always on board
QUICK START
D-105-00

: Modified date
: Modified by
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:
Checked by
Drawn date
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0.20.20.20.03
0.03
UNLESS OTHERWISE SPECIFIED: DIMENSIONS ARE IN MILLIMETERS
ANGLES IN DEGREES - TOLERANCES ±0.2mm ±0.5º - BREAK ALL EDGES
Ra 3.2
: Weight in kg
Material/Size
:
Customer
Part No./Note
:
:
Reference :
Do
NOT
Scale
A3
Scale:
1:10
: 16-11-2015
JT-90 position 2
: Modified date
: Modified by
:
:
Checked by
Drawn date
Drawn by
0.20.20.20.03
0.03
UNLESS OTHERWISE SPECIFIED: DIMENSIONS ARE IN MILLIMETERS
ANGLES IN DEGREES - TOLERANCES ±0.2mm ±0.5º - BREAK ALL EDGES
Ra 3.2
: Weight in kg
Material/Size
:
Customer
Part No./Note
:
:
Reference :
Do
NOT
Scale
A3
Scale:
1:10
: 16-11-2015
JT-90 position 2
: Modified date
: Modified by
:
:
Checked by
Drawn date
Drawn by
0.20.20.20.03
0.03
UNLESS OTHERWISE SPECIFIED: DIMENSIONS ARE IN MILLIMETERS
ANGLES IN DEGREES - TOLERANCES ±0.2mm ±0.5º - BREAK ALL EDGES
Ra 3.2
: Weight in kg
Material/Size
:
Customer
Part No./Note
:
:
Reference :
Do
NOT
Scale
A3
Scale:
1:10
: 16-11-2015
JT-90 position 2
[phone]

The foundaon for a proper installaon:
- Correct Nozzle posion
- Pump under waterline
- Baeries adjacent to the pump
- Smooth hose roung
- Very short baery cables
Installaon preparaon
- Determine pump posion, nozzle posion & hose roung throughout the ves-
sel
-Clean all stainless steel & composite parts thoroughly with acetone or Brake
cleaner. Make sure all grease is removed from parts.
-Use Polyurethane Marine sealant (for example Sikaex 291i) for all connecons
Check the shelf life!
-Prevent damaging of stainless steel parts by ferro items (Tools)

Nozzle’s position needs
to be 90° to Center line of
boat.
Nozzle’s position 7-10 cm
below waterline & Parallel to
waterline
Batteries directly next to pump
Most Crical steps to meet!
See all other steps and meet them as well
Pump must be below waterline

1: Pump always under the waterline
- Prevent contact with bilge water
- Install pump- zinc- anode
- Keep space behind pump unit (Venlator cap)
- Ensure space besides the pump for baeries
2: Baeries directly next to pump
- Use Opma Yellowtop baeries
- Install baeries on waterproof plywood and install baeries and secure safely
- When necessary: install series-parallel switch on top the baeries
- Keep cable length to absolute minimum. Take notes of cable length for evaluaon
- Connect negave of baery 1 with negave of service baery. (Common ground)
- Use proper baery pole clamps
- Use proper and good-ng terminals
- Install baery pole caps
3: Nozzle posion
- Nozzles as far forward (or in the stern) of the vessel
- Topside Nozzle tube 7-10cm under the waterline
- Installaon of Nozzle horizontal
- Nozzle 90 degrees to be installed to center-line of the vessel
- Nozzle can be located slightly forward and a of each other (staggered)
- Use 45-degrees elbow only in case of a small bow secon
- For a wide bow: do not use 45-degree elbows but curve the hose instead
- Install and connect the zinc anode with the stainless steel parts
4: Clean all threaded parts before using PU sealant

7 CM
15-20 cm
90�
90�
7 cm
125˚C
85
85
23
70
85
85
23
70
Jet Thruster controller
Controls Pump unit Valve bow Valve Stern 12V
+ -
Jet Thruster controller
Controls Pump unit Valve bow Valve Stern 12V
+ -
+ -
+ -
>25˚C
Hose max 60˚C
7 CM
15-20 cm
90�
90�
7 cm
125˚C
85
85
23
70
85
85
23
70
Jet Thruster controller
Controls Pump unit Valve bow Valve Stern 12V
+ -
Jet Thruster controller
Controls Pump unit Valve bow Valve Stern 12V
+ -
+ -
+ -
>25˚C
Slang max 60˚C
7 CM
15-20 cm
90�
90�
7 cm
125˚C
85
85
23
70
85
85
23
70
Jet Thruster controller
Controls Pump unit Valve bow Valve Stern 12V
+ -
Jet Thruster controller
Controls Pump unit Valve bow Valve Stern 12V
+ -
+ -
+ -
>25˚C
Hose max 60˚C
Step 1
Step 2
Step 3

- Clean all threaded parts with brake cleaner, dry it o with a clean paper towel
- Apply a good amount of PU sealant on both threaded parts before connecng them
- make sure the complete surface of thread is covered in PU sealant
- Remove any le over PU Sealant with the special wet wipes in the round can
- Aenon, the wet wipes are for removing aerwards the le over sealant. Do not clean upfront the
threaded parts with the wet wipes. This will cause the sealant not to bond and will cause leakage!!!
5: Water inlet and acces to shut o valve
- Ball valve must be easily accessible
- Inlet hose max 1 meter long, shorter always possible
- Installaon of water inlet may be possible from the side of the vessel
- Water inlet below waterline. Posion higher than pump is allowed
- Remove anfouling under ange
- Use supplied Stainless steel tool to twist water inlet into 90-degrees turn
6: Hose clamps and connecon:
- Use grease on the bolts
- Prevenon against corrosion (Vaseline spray)
7: Hose roung

7 CM
15-20 cm
90�
90�
7 cm
125˚C
85
85
23
70
85
85
23
70
Jet Thruster controller
Controls Pump unit Valve bow Valve Stern 12V
+ -
Jet Thruster controller
Controls Pump unit Valve bow Valve Stern 12V
+ -
+ -
+ -
>25˚C
Hose max 60˚C
7 CM
15-20 cm
90�
90�
7 cm
125˚C
85
85
23
70
85
85
23
70
Jet Thruster controller
Controls Pump unit Valve bow Valve Stern 12V
+ -
Jet Thruster controller
Controls Pump unit Valve bow Valve Stern 12V
+ -
+ -
+ -
>25˚C
Hose max 60˚C
Step 4
Step 5
Step 6
7 CM
15-20 cm
90�
90�
7 cm
125˚C
85
85
23
70
85
85
23
70
Jet Thruster controller
Controls Pump unit Valve bow Valve Stern 12V
+ -
Jet Thruster controller
Controls Pump unit Valve bow Valve Stern 12V
+ -
+ -
+ -
>25˚C
Slang max 60˚C

- Hoses may be above waterline
- Heat up hose with a electrical heat gun to be able to make a nice steady curve
- Cut hose to appropriate length with a sharp knife (do not saw). Cut coiled wire with pliers
- Prevent kinks of dents in hose
- Prevent damaging the hose (sharp parts in vessel)
- Aach hose to hull with bonding fasteners
8: Control panel in helm staon
- Use drilling template for installing control panel
- Glue front plate panel onto dashboard with exible marine sealant
9: Controller
- Preferably install controller near the switch panel
- Use the length of the valve cable (10m) and pump cable (5m)
- Connect controller with 12V Service baery (via switch panel)
- DO NOT change polarity of connecon cable! (will cause serious damage!)
- Check if connecters click with audible click
- Check dip-switch sengs for Single or Combi funcon (see next page)

7 CM
15-20 cm
90�
90�
7 cm
125˚C
85
85
23
70
85
85
23
70
Jet Thruster controller
Controls Pump unit Valve bow Valve Stern 12V
+ -
Jet Thruster controller
Controls Pump unit Valve bow Valve Stern 12V
+ -
+ -
+ -
>25˚C
Slang max 60˚C
7 CM
15-20 cm
90�
90�
7 cm
125˚C
85
85
23
70
85
85
23
70
Jet Thruster controller
Controls Pump unit Valve bow Valve Stern 12V
+ -
Jet Thruster controller
Controls Pump unit Valve bow Valve Stern 12V
+ -
+ -
+ -
>25˚C
Slang max 60˚C
7 CM
15-20 cm
90�
90�
7 cm
125˚C
85
85
23
70
85
85
23
70
Jet Thruster controller
Controls Pump unit Valve bow Valve Stern 12V
+ -
Jet Thruster controller
Controls Pump unit Valve bow Valve Stern 12V
+ -
+ -
+ -
>25˚C
Slang max 60˚C
Step 7
Step 8
Step 9

I-115-58I-330-00 I-316-00I-321-00
V-100-58
P-115-58
I-302-00
I-307-00
I-308-00
I-105-00
I-113-58
I-310-00
I-331-00
I-312-00
JT-30-50
JT-50-50
JT-50 example setup

I-267-00
I-268-01
I-269-GF
I-271-00
I-213-00
CP-050-00
V-200-50
I-275-01
I-330-00 I-215-00I-321-00
I-270-01
I-331-00
P-259-00
JT-70-50
JT-90-50
JT-90 example setup

JT-30 12V
Charged 12V
Contactor
Main switch
Fuse
Opma baery
Controller
Service baeries
Start baery
Charger 12V
Alternator
Baery isolator
Do not extend this
power cable

JT-50 24V
Charged 12V Step up charger
Contactor
Main switch
Fuse
Opma baeries
Controller
Service baeries
Start baery
Charger 12V
Alternator
Mac plus 12-24V
DC charger
Baery isolator
Do not extend this
power cable

JT-50 24V
Charged with 12V + series parallel switch Strips factory mounted
Parallel switch
Boom side
Parallel switch
Top side
Contactor
Main switch
Fuse
Controller
Service baeries
Start baery
Baery isolator
Charger 12V
Alternator
Opma baeries
Do not extend this
power cable

JT-90 24V
On a 24V board circuit
Main switch
Fuse
Contactor
2a
2b
1b
1a
Controller
Dc-Dc converter
24-12 20A
Service baeries
Start baery
Charger 24V
Alternator
Baery isolator
Do not extend this
power cable

JT-90 24V
Charged 12V Step up charger
Controller
Service baeries
Start baery
Charger 12V
Alternator
Mac plus 12-24V
DC charger
Contactor
Main switch
2a
2b
1b
1a
Fuse
Opma baeries
Baery isolator
Do not extend this
power cable

JT-90 24V
Charged with 12V + series parallel switch
Contactor
Main switch
Strips factory mounted
Controller
Service baeries
Start baery
Charger 12V
Alternator
Parallel switch
Boom side
Parallel switch
Top side
2a
2b
1b
1a
Fuse
Opma baeries
Baery isolator
Do not extend this
power cable

JT-90 48V
On a 24V board circuit
Strips factory mounted
Parallel switch
Boom side
Parallel switch
Top side
2a
2b
1b
1a
Controller
Service baeries
Start baery
Charger 24V
Alternator
Dc-Dc converter
24-12 20A
Fuse
Main switch
Contactor
Baery isolator
Do not extend this
power cable