JINGOA JDZ-1030 User manual

JDZ-1030
JDZ-1030
JDZ-1030
JDZ-1030 Single
Single
Single
Single Color
Color
Color
Color Silk-Screen
Silk-Screen
Silk-Screen
Silk-Screen
Label
Label
Label
Label Printing
Printing
Printing
Printing Machine
Machine
Machine
Machine
Operation
Operation
Operation
Operation Manual
Manual
Manual
Manual
JDZ-1030
JDZ-1030
JDZ-1030
JDZ-1030 单色丝网印带机
使用说明书
(Welcome
(Welcome
(Welcome
(Welcome to
to
to
to purchase
purchase
purchase
purchase Jingda
Jingda
Jingda
Jingda Printing
Printing
Printing
Printing Machine
Machine
Machine
Machine )
)
)
)
Company
Company
Company
Company :Ruian
:Ruian
:Ruian
:Ruian Jingda
Jingda
Jingda
Jingda Printing
Printing
Printing
Printing Machiney
Machiney
Machiney
Machiney Co.,Ltd
Co.,Ltd
Co.,Ltd
Co.,Ltd
T
T
T
T el:
el:
el:
el: 0577-65337601
0577-65337601
0577-65337601
0577-65337601 65320208
65320208
65320208
65320208
F
F
F
F ax:
ax:
ax:
ax: 0577
0577
0577
0577 65337602
65337602
65337602
65337602
A
A
A
A dd:
dd:
dd:
dd: Dongcheng
Dongcheng
Dongcheng
Dongcheng Industry
Industry
Industry
Industry Zone,
Zone,
Zone,
Zone, Sandu,
Sandu,
Sandu,
Sandu, Tangxia
Tangxia
Tangxia
Tangxia
Town,
Town,
Town,
Town, Ruian
Ruian
Ruian
Ruian city
city
city
city ，China.
China.
China.
China.
W
W
W
W ebsite:
ebsite:
ebsite:
ebsite: www.cnjdyj.cn
www.cnjdyj.cn
www.cnjdyj.cn
www.cnjdyj.cn
E
E
E
E mail:
mail:
mail:
mail: [email protected]
[email protected]
[email protected]
[email protected]

C ontents
1. Introduction ……………………………………………………… 1
2. Operation segment ……………………………………………… .2
2. 1 Unwind segment ……………………………………………… ..2
2. 2 Printing Part …………………………………………………… .3
2. 3 Drying device ………………………………………………… ...6
2. 4 C onveying belt system ………………………………………… .6
2. 5 Bridge oven and unwinding shaft …………………………… . … 6
2. 6 Feeding ………………………………………………………… .6
3. Cautions and upkeep …………………………………………… ...6
3. 1 Cautions ………………………………………………………… .6
3. 2 Upkeep ………………………………………………………… ...7
4. Connecting chart ………………………………………………… ..8
5. Electricity component table ……………………………… . …… .10
6 . C ircuit diagram …………………………………………………… 10
6.1Gas circuit general list ………………………………………… ..10
6 . 2 C ircuit general chart ……………………………………………… 11
7 . Trouble P henomenon analysis …………………………………… ..13
8. List of spare part ……………………………………………………………… 14

JD Screen Label Printing Machine Series
1
JDZ-1030
JDZ-1030
JDZ-1030
JDZ-1030 Single
Single
Single
Single Color
Color
Color
Color Silk-screen
Silk-screen
Silk-screen
Silk-screen Label
Label
Label
Label Printing
Printing
Printing
Printing Machine
Machine
Machine
Machine
1.
1.
1.
1. Introduction
Introduction
Introduction
Introduction
It adopts separated step and PLC control as one unit with ease of operation and
steady running as well as lower trouble .
I t adopts printing principle to deal with, roller to roller, separated step to feed- single color
printing- ironing drying-sensor fixed position for printing.
I t is widely used in any textile , cloth, paper, non-adhesion, PVC etc. material; the
printing area is larger and dedicate as well as clear without fading.
T his machine is easy to maintain and upkeep, it adopts steel to ensure its precision and
prolonging its life of span for parts. V aried assortment of combination and man-machine
interface as well as unique structure to make this machine in the leading position.
P lease read the operation manual carefully before operating, it will guide the users how
to operate, do not operate the machine when you can not understand the operation
completely.
M ain technical:
Printing S ize: 400X280(LXW ) mm
Frame size: 680X400(LXW ) mm
Length : 20-400mm It is not allowed to be more than 400(mm)
Width : 150(mm)
S peed: 30-1200 t/h
Doctor blade working length : 450mm
H ot wind drying: 500W/220V/ color
Draw motor ：0.4 kw

JD Screen Label Printing Machine Series
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Doctor blade motor
：
0.55kw
Unwinding motor
：
0.18kw
Suction motor
：
0.37kw
IR drying
：
1.5kw
Iron plate power
：
0.5kw
T otal power: 2KW/220V
Conveying belt specifications: 200 (mm)
O verall dimensions: 1450* 700* 1500 (L*W*H)MM
Machine Weight : Net weight : 500KG
Gross weight : 550KG
O verall view:
1. Feeding part
2. Unwinding part
3. Electric part
4. Doctor blade
5. Inking blade
6. Left limit position
7. Right limit position
8. Frame clamp
9. Frame
10. Draw part

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11. Sign sensor
12. Conveying belt
13. Drying part
14. Photoelectrical switch
Position chart of installation , operation space, operator
Operation parts for single color wire net machine
2
2
2
2 .
.
.
. Operation
Operation
Operation
Operation segment
segment
segment
segment
2. 1 Unwind segment
It is composed of frame, holding circle pad, guiding roller, as well as front
pressure roller to ensure its working evenly and equal distance and moderate fastening,
moving from unwinding frame to the belt with glue.
2. 2 Printing Part
I t is composed of some parts with high precision, its parts is composed of inking
blade, moveable frame, frame fixed and color running part, wire printing table and electric
equipment and circuit part. T he working process of every printing unit is given as
following:
S tart switch: vacuum table to intake the belt, scratch blade down and inking blade up,
blade frame moving to the right to the position and stop, inking blade down and scratch
blade up, the vacuum stop, the air blow open, the blade frame moving to the left to the
original place and enter the next cycle. T he distance of the blade frame and the speed is
controlled by computer. I ts operation interface is give as followed:
Click button and S how
Click button and show

JD Screen Label Printing Machine Series
4
Click button and show
Click button and show
Click button and show

JD Screen Label Printing Machine Series
5
Click button and show
Jingda Printing Machinery Co., Ltd.
A dd: Dongcheng Industry Zone, Sandu, Tangxia Town, Ruian city
T el: 0577-65337601 65320208
JD09070810
Printing Length: ( Means the film length which put in screen frame, if the label length is 80mm, and the
label image make in the film is 4pcs label image , so we can setting as 320mm(80x4pcs) in the printing
length )
Printing Total : ( Auto counting, but can be change as 0 when press the screen setting)
Stop Times: (How many label PCS will be printing ) remark: when we are printing and want to setting
the label pcs , so make sure the printing total number is less than stop times number, or change as 0 in
the printing total, for example when the Printing Total is show10pcs, and setting as 5 in the stop

JD Screen Label Printing Machine Series
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time, the machine just will be run one cycle only and not continue )
Make sure Printing total ：0 /1/2/3....(If the count number is 6000 more than Stop time:
2000 /3000/5000 , pres s screen n umber of the printing total in a few seconds ,it will be
change as 0)
Doctor Blade Length : ( during printing area)
Doctor Blade Times: can be 1 or according to you requirement)
Manual
Unwind On
Set T/Min
L eft-move
R ight-move
C lear blowing
ON
OFF
Front rotation for gluing (when put glue in the conveyor belt, will use that)
Back rotation for gluing
B lade down
B lade up
S tart
C onveyor belt moving
M anual speed of feeding (set well before out of factory)
A utomatic speed of feeding: (during 500-5500)
M anual speed of doctor blade (set well before out of factory)
A utomatic speed of doctor blade:(during 500-5500)
Length of mark: press this key to move the mark
B ack
N o mark: use this key for twice printing
Sensor indicating Light : for twice printing , the labor material of color is white or light color,
mark working of color is used for labor with black or dark black.
P age down
Rotation
Doctor Blade Delay
Vacuum Intake Delay
Stop Intake Delay
Puller Mark Delay
Vacuum Blowing Time
( S et well before out of factory)
2. 3 Drying device
It is equipped with ironing plate drying oven, its temperature is not more than 100 ℃.
(This machine has not man-controlled temperature system, do not raise its temperature)

JD Screen Label Printing Machine Series
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otherwise it will cause the machine out of shape.
2.4 C onveying belt system
There are two methods to convey the belt, when cleaning or replacing the belt or
coating glue, press the button ON, the conveying belt will move successively to the right,
press the button OFF, it will stop.
2.5. Bridge oven and unwinding shaft
W hen finishing printing,, through the bridge oven, it is delivered to the last oven to
the unwinding, heat it till the temperature is up to 80
℃
. T he unwinding shaft must be
operated till the machine starts. Adjust the tension to control its friction and switch .
A fter knowing its basic parts, then we will introduce how to operate and the switch role.
C onnect the power, the indicating lights are on. W hen starting the machine, if the air
source doesn ’ t work, the machine can not work. F irstly, clean the vacuum room by
blowing, then press the button ON for conveying belt. T hen do the coating glue evenly.
After coating, press the button OFF, the belt stops moving to the right.
2.6 Feeding
P ut the machine into the feeding frame then position it, press the ON switch, press the
button OFF switch to make the frame fixed. Adjust the blade position to 1mm front to the
design. (Open it on the page of the touch-screen, make it sure then press it). T hen set the
length of the scratch blade. A fter that, adjust the pressure and angle for blade as well as
position of the inking blade. T he pressure of the blade is adjusted by the cylinder nut. I ts
pressure should not be too high. I ts angle scope is from 80*45 degree. When the materials
is not blocked the photoelectric switch , photo electric switch should be covered with
material or the machine can not be start ed off . there are two photoelectrical switches, may
choose not to work and work.
3
3
3
3
．
Cautions
Cautions
Cautions
Cautions and
and
and
and upkeep
upkeep
upkeep
upkeep
3.1 Cautions
1. Do not use petrol to clean the belt, all above mentioned happens, we have no
responsibility.
2. PLC dada and program controller set: before out of the factory all the data of converter
and program controller are well set. D o not change it at random. I f due to changing the
data by users to cause the parts damaged, we don ’ t guarantee to repair. (Users change
the data and program , all the revised data will be recorded) if the users want to change
the data, please contact suppliers.
3. Do not use petrol to clean the belt, all above mentioned happens, we have no
responsibility.
4. PLC dada and program controller set: before out of the factory all the data of converter
and program controller are well set. D o not change it at random. I f due to changing the
data by users to cause the parts damaged, we don ’ t guarantee to repair. (Users change
the data and program , all the revised data will be recorded) if the users want to change
the data, please contact suppliers.
Routinely maintain
1. Linear shaft and linear bear shaft: the guide orbit is the key to ensure the frame moving
correctly, so check it and add the oil regularly to ensure it lubricated.
2. Worktable: due to the worktable dirty or something oil etc substance, it will affect the

JD Screen Label Printing Machine Series
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surface of the worktable level or block the hole of the worktable, it will reduce the ability
of vacuum and affect the quality of the product, so rinse the worktable regularly by
detergent, make the worktable clean , when cleaning , press the button of blowing to OFF to
avoid the dirty things into the hole. U sers can use the hammer to make the hole work well.
D o not make the detergent or substance into the interior of the machine through the hole.
T hus it will cause the vacuum pump damaged.
3. Head : scratching blade and inking blade is equipped on the head. I f the ink becomes
hard, it will damage the wire net, so it should be cleaned regularly.
4 Compressed air circuit: we hope there is a kind of air source; it must be clean and dry as
well as steady. C heck the intake two-connecting parts regularly and add 34-40# lubricating
oil, 1. Keep this in mind every day after work, short glass should be pour the residual water
which is separated. 2. Keep this in mind every day after work, the gas storage barrels
should be empty the gas . If we do not operate in accordance with the above two steps ,it
will cause a lot of damage for the machine and electromagnetic valve . . T he air pressure
must not be less than 0.6 pa, but it can not be more than 0.65 pa.
5. Vacuum pump: check the intake filter per week, when rinsing, do not use the detergent
water, alcohol, volatilized oil, petrol lamp oil etc. organic solvent . U se the compressed air
to rinse. A nd replace the dirty filter in time.
6. E lectric part: keep the button for PLC and every button clean, keep solvent or ink oil out
to avoid electric break. P ay attention to the entrance of the electric distributor , do not shield
by person to ensure the air to be intake. F asten the screws for every part . (Generally
speaking, due to shaking, some screws must be loosening ). W hat ’ s more, the terminal with
blowout fuse may be loose,
E nhance its spring by small screw drivers
7. Step motor
Connect electric power/ cutting off should be done by operator himself.
A fter cutting off the power, the circuit board still have electricity state for some time,
checking should be done after cutting off the power and the indicating light being off. I t ’ s
about 5 minutes to check. D o not check in the insulation state. I t will damage the step
motor.
3.2 Upkeep
1. The temperature and the damp is normal or not. W hether something dirty or dust as well
as other substance etc.
2. The sound and shaking of the motor can work normally or not, or it is too hot or smell is
not normal.
3. The temperature is high or not, its ground is clean or not. T he connection is loose or not
as well others are not good.
4. The output current is great different from the normal value, the terminal is burnt or
not.
5 Environment of workshop:
T he working environment should be kept clean and well ventilated. I f it is possible, install
an air conditioner to make the room damp. I t is useful for printing .
4.
4.
4.
4. Connecting
Connecting
Connecting
Connecting chart
chart
chart
chart

JD Screen Label Printing Machine Series
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JD Screen Label Printing Machine Series
10

JD Screen Label Printing Machine Series
11
5.
5.
5.
5. Electricity
Electricity
Electricity
Electricity component
component
component
component table
table
table
table
NAME
NAME
NAME
NAME TYPE
TYPE
TYPE
TYPE BRAND
BRAND
BRAND
BRAND NUMBER
NUMBER
NUMBER
NUMBER
PLC
PLC
PLC
PLC DVP12SC11T
Delta
1
PLC
PLC
PLC
PLC expansion
expansion
expansion
expansion DVP16SP11T
Delta
1
touch
touch
touch
touch screen
screen
screen
screen DOP-AS38BSTD
Delta
1
doctor
doctor
doctor
doctor motor
motor
motor
motor 0.4KW
Outeshi
1
D
D
D
D raw
raw
raw
raw motor
motor
motor
motor 0.4KW
Yankong
U
U
U
U nwinding
nwinding
nwinding
nwinding motor
motor
motor
motor 0.18KW
Yankong
Emergency
Emergency
Emergency
Emergency Stop
Stop
Stop
Stop LAS0-AY-11TS HONGBO 1
button
button
button
button LAS0-AY-AY11 HONGBO 2
approach
approach
approach
approach switch
switch
switch
switch TQ5MYL ORMON 2
photoelectric switch D201B MINGWEI 1
Switch
Switch
Switch
Switch power
power
power
power supply
supply
supply
supply 4BN-6G ORMON 1
contactor
contactor
contactor
contactor MY2NJ-24V ORMON 1
Air
Air
Air
Air switch
switch
switch
switch 2P-20A LG 1
auxiliary relay 32A LG 1
40A AOYI 1
potentiometer
potentiometer
potentiometer
potentiometer AOYI 1
voltmeter
voltmeter
voltmeter
voltmeter DVP12SC11T AOYI 1
6.
6.
6.
6. C
C
C
C ircuit
ircuit
ircuit
ircuit diagram
diagram
diagram
diagram
6.1 Gas circuit general list
Model
Model
Model
Model Name
Name
Name
Name Qty.
Qty.
Qty.
Qty. Brand
Brand
Brand
Brand
AFR2000
AFR2000
AFR2000
AFR2000
Filter Pressure
Reducing Valve
1
1
1
1 Airtac
Airtac
Airtac
Airtac
4V210-08
4V210-08
4V210-08
4V210-08
Electromagnetic
Valve
2
2
2
2 Airtac
Airtac
Airtac
Airtac
3V210-08NC
3V210-08NC
3V210-08NC
3V210-08NC Electromagnetic
Valve
1
1
1
1 Airtac
Airtac
Airtac
Airtac
ASC-10
ASC-10
ASC-10
ASC-10 One-way
One-way
One-way
One-way Throttle
Throttle
Throttle
Throttle
Valve
Valve
Valve
Valve
1
1
1
1 Airtac
Airtac
Airtac
Airtac
3A320-10
3A320-10
3A320-10
3A320-10
Pneumatic Valve
1
1
1
1 Airtac
Airtac
Airtac
Airtac
KRX3-P-V/VB
KRX3-P-V/VB
KRX3-P-V/VB
KRX3-P-V/VB Vacuum
Vacuum
Vacuum
Vacuum Pump
Pump
Pump
Pump 1
1
1
1 Yunwang
Yunwang
Yunwang
Yunwang
SDAJ40X50-15-B
SDAJ40X50-15-B
SDAJ40X50-15-B
SDAJ40X50-15-B Cylinder
Cylinder
Cylinder
Cylinder 1
1
1
1 Airtac
Airtac
Airtac
Airtac
6.2 C ircuit general chart

JD Screen Label Printing Machine Series
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7. Trouble Phenomenon Analysis
Phenomenon
Phenomenon
Phenomenon
Phenomenon Cause
Cause
Cause
Cause Solution
Solution
Solution
Solution
Screen warning: Printing head
arrives at the approaching
switch of the right limit!
Please reset!!
1．T he length of blade is set
too long.
2．Approaching switch is
faulty.
1．R eset.
2．Adjust if the front burn-out
mask is touched, replace
the approaching switch.
Screening warning: Please
check the approaching switch
of the left limit!
Please reset!!
1．Approaching switch is
faulty.
2．Mechanical block
1．Adjust if the front
burn-out mask is touched,
replace the approaching
switch.
2．Check if there is trouble

JD Screen Label Printing Machine Series
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in the machine or the
gearbox
Screen warning: Material
photo is not encountered! O r
overpass!
Please check
1．Material photo is not
encountered.
2．Material photo is
damaged.
1．Adjust the position of
material photo.
2．Replace the switch of
material switch.
Machine operates once and
stops.
1．Material photo is not
encountered.
2．Couple mark opens.
1．A djust the position of
material photo; replace
the material photo.
2. Change the couple mark in
the first color text into no
mark.
Machine stops randomly. 1 ．Servo failure.
2．E lectric failure.
1．Check if the servo of every
color has warning; adjust
servo according to the servo
instruction.
2. Check if the 24V output of
the switch power in each
color circuit board is
normal, if PLC operates
normally. Check if the 24V
output of the switch power
in each color circuit board
is normal, if PLC operates
normally.
W hen the machine is switched
on, the screen displays
connection.
1．Circuit failure.
2．Electric failure.
1．PLC communication is
not normal, replace 485
communication line,
replace PLC.
2．Check if the 24V output
of the switch power in
each color circuit board is
normal, if PLC operates
normally.

JD Screen Label Printing Machine Series
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8. List of spare parts
No.
No.
No.
No. Spare
Spare
Spare
Spare Parts
Parts
Parts
Parts Name
Name
Name
Name Qty.
Qty.
Qty.
Qty. PS
PS
PS
PS
1
1
1
1 toolbox
toolbox
toolbox
toolbox 1
1
1
1
2
2
2
2 ruler
ruler
ruler
ruler of
of
of
of 500mm
500mm
500mm
500mm 1
1
1
1
3
3
3
3Cross-screwdriver,6mm in diameter, 100mm long 1
1
1
1
4
4
4
4 Straight
Straight
Straight
Straight screwdriver,6mm
screwdriver,6mm
screwdriver,6mm
screwdriver,6mm in
in
in
in diameter,
diameter,
diameter,
diameter, 100mm
100mm
100mm
100mm
long
long
long
long
1
1
1
1
5
5
5
5Adjustable Wrench of 8 inches 1
1
1
1
6
6
6
6 Snap-off
Snap-off
Snap-off
Snap-off Knife
Knife
Knife
Knife 1
1
1
1
7
7
7
7Inner Hex Wrench 1
1
1
1
8
8
8
8 High-pressure
High-pressure
High-pressure
High-pressure Oil
Oil
Oil
Oil Gun
Gun
Gun
Gun 1
1
1
1
9
9
9
9 Ink
Ink
Ink
Ink Blade/Doctor
Blade/Doctor
Blade/Doctor
Blade/Doctor Blade
Blade
Blade
Blade 2
2
2
2
10
10
10
10 Base
Base
Base
Base Plate
Plate
Plate
Plate 1
1
1
1 Used
Used
Used
Used for
for
for
for
cutting
cutting
cutting
cutting tape
tape
tape
tape
11
11
11
11 PVC
PVC
PVC
PVC Conveyor
Conveyor
Conveyor
Conveyor Belt
Belt
Belt
Belt 2
2
2
2 1.7m
1.7m
1.7m
1.7m
12
12
12
12 Screen
Screen
Screen
Screen Frame
Frame
Frame
Frame 4
4
4
4
13
13
13
13 Photoelectric
Photoelectric
Photoelectric
Photoelectric Switch
Switch
Switch
Switch 1
1
1
1
14
14
14
14 Vacuum
Vacuum
Vacuum
Vacuum Pump
Pump
Pump
Pump 1
1
1
1
15
15
15
15 Glue
Glue
Glue
Glue for
for
for
for conveyor
conveyor
conveyor
conveyor belt
belt
belt
belt 1
1
1
1 M
M
M
M aterials
aterials
aterials
aterials
fixing
fixing
fixing
fixing
1
1
1
1 6
6
6
6 Operation
Operation
Operation
Operation Instruction
Instruction
Instruction
Instruction of
of
of
of Jingda
Jingda
Jingda
Jingda Circuit
Circuit
Circuit
Circuit Diagram
Diagram
Diagram
Diagram 1
1
1
1