Jireh MOTORIZED COUPLANT PUMP User manual

5. When motorized couplant pump use is complete, close the flow control valve
(rotate clockwise) and turn the power switch OFF.
6. Depressurize the system before transporting.
a. Ensure the pump is unplugged from a
power source and the power switch is
OFF.
b. Disconnect the irrigation kit from the
outlet.
c. Disconnect the inlet hose (Fig. 5-1) and
insert the inlet hose into the outlet
(Fig. 5-2).
d. Open the flow control valve until all the
pressure is released from the system.
Chapter 5
MAINTENANCE AND SUPPORT
1. The motorized couplant pump should be serviced by qualified personnel only.
Always disconnect the power source before servicing.
2. For technical support, contact JIREH.
Chapter 6
TROUBLESHOOTING
Problem Possible Cause Solution
The pump does
not discharge
fluid
The flow control valve is not
opened, the power switch
is not turned on, the power
source is disconnected, inlet/
outlet connections are not
attached, inlet filter is not
placed in a fluid.
Ensure the flow control valve is rotated
counter-clockwise, the power switch is
turned on, the power cord is plugged into
a live source, inlet/outlet fittings are fully
inserted, inlet filter is submerged in the
fluid reservoir.
Pump flow
inconsistent
Hose kinked, hose split, inlet
filter plugged.
Ensure houses are not split or kinked, and
remove/replace the inlet filter.
Chapter 7
SPARE PARTS
1
2
Fig. 5 - Pump Assembly
Fig. 6 - Inlet hose spare parts
BOM ID Part # Description
1 Inlet Filter
2
CMS038
Inlet Hose
Quick Connect Fitting: 7/16 in
LA021
4 Motorized Pump Inlet Tube
CMS037
3LA081
1
2
43
Jireh Industries Ltd.
780.922.4534
jireh.com
53158 Range Road 224
Ardrossan, Alberta
Canada
T8E 2K4
MOTORIZED
COUPLANT
PUMP
CM0061 Rev 02.4

Chapter 1
SAFETY WARNINGS / PRECAUTIONS
Chapter 2
SPECIFICATIONS
2.1. Intended Use
The motorized couplant pump aims to pump couplant fluid (non-toxic and Non-
flammable) from a reservoir to a scanner for ultrasonic inspection.
2.2. Specifications
Power Input: 100-277 VAC, 50/60 Hz, 1.5 Amps
Output: 414 kPa (60 psi), 3.4 L/min (0.89 GPM) maximum.
Maximum Fluid Viscosity: 30 cSt
Part Number: CMA015
2.3. Operating Environment
The motorized couplant pump is designed for use in an industrial environment that is
between -20° C (-4° F) and 50° C (122° F).
The motorized couplant pump is designed for use in a dry, non-explosive environment.
KEEP THIS MANUAL – DO NOT LOSE
THIS MANUAL IS PART OF THE MOTORIZED COUPLANT PUMP AND MUST BE
RETAINED FOR THE LIFE OF THE PRODUCT. PASS ON TO SUBSEQUENT OWNERS.
Ensure any amendments are incorporated with this document.
Chapter 3
PREPARATION FOR USE
3.1. Motorized Couplant Pump Component Identification
1Handle
2Power Switch
3Inlet
4Inlet Hose
5Inlet Filter
6Power Chord
7Outlet
8Flow Control
Valve
3.2. Pump Setup
1. Ensure the power switch is OFF
(Fig. 1-2).
2. Place the inlet filter (Fig. 1-5) into a
reservoir of non-toxic, non-flammable
couplant (Fig. 2). Ensure the opposite
end of the inlet hose is connected to
the motorized pump’s inlet connection
(Fig. 1-3).
3. Connect the irrigation kit (sold
separately) to the outlet (Fig. 3).
4. Plug the power cord into a GFCI
(ground fault circuit interrupter)
protected power source.
Chapter 4
OPERATION
1. Ensure the flow control valve (Fig. 1-8) is
rotated clockwise, preventing unwanted
couplant discharge upon unit activation.
2. Turn the power switch to ON (Fig. 1-2).
3. Open the flow control valve (rotate
counter-clockwise) until the desired
flow is achieved (Fig. 4).
4. Close the flow control valve (rotate
clockwise) to stop the fluid flow.
1
7
5
6
8
4
2
3
Fig. 1 - Pump Assembly Fig. 2 - Inlet filter in couplant
1
Fig. 3 - Connect irrigation kit to outlet
Fig. 4 - Control couplant with flow control valve
CAUTION! The MOTORIZED COUPLANT PUMP is
designed for a specic use. Using the MOTORIZED COUPLANT
PUMP outside of its intended use could cause damage to the product.
Read and understand this manual before using.
CAUTION!
• Do not freeze.
• Use proper PPE (personal protective equipment, i.e. gloves and
glasses).
• Do not connect input to pressurized uid source.
• Do not pump uids hotter than 70° C (158° F).
The WEEE symbol indicates that the product must not be disposed of as
unsorted municipal waste, but should be collected separately.
WARNING!
• Use with GFCI (ground fault circuit interrupter) power source.
• Do not use in an explosive environment.
• Service by qualied personnel only.
• Do not use in a wet environment.
• Do not use with ammable liquid.
WARNING! DO NOT DISASSEMBLE. No user-serviceable parts.
Disassembling any of the components in this product, beyond the
instructions in this user manual, could void the regulatory certications and/
or effect the safety of the product.