JLG 0200230092 Use and care manual

Operation and Safety Manual
Original Instructions - Keep this manual with the machine at all times.
ANSI
®
AS/NZS
Model
3369LE/4069LE
M3369/M4069
S/N 0200230092 to Present
S/N M200000100 to Present
3121638
June 29, 2018- Rev E
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WARNING
Operating, servicing and maintaining this vehicle or equipment
can expose you to chemicals including engine exhaust, carbon
monoxide, phthalates, and lead, which are known to the State of
California to cause cancer and birth defects or other
reproductive harm. To minimize exposure, avoid breathing
exhaust, do not idle the engine except as necessary, service your
vehicle or equipment in a well-ventilated area and wear gloves
or wash your hands frequently when servicing. For more
information go to www.P65Warnings.ca.gov.
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FOREWORD
3121638 – JLG Lift – a
FOREWORD
IT IS A GOOD PRACTICE TO AVOID PRESSURE-WASHING ELECTRICAL/ELECTRONIC COMPONENTS. SHOULD
PRESSURE-WASHING BE UTILIZED TO WASH AREAS CONTAINING ELECTRICAL/ELECTRONIC COMPONENTS,
JLG INDUSTRIES, INC. RECOMMENDS A MAXIMUM PRESSURE OF 750 PSI (52 BAR) AT A MINIMUM DIS-
TANCE OF 12 INCHES (30.5 CM) AWAY FROM THESE COMPONENTS. IF ELECTRICAL/ELECTRONIC COMPO-
NENTS ARE SPRAYED, SPRAYING MUST NOT BE DIRECT AND BE FOR BRIEF TIME PERIODS TO AVOID HEAVY
SATURATION.
This manual is a very important tool! Keep it with the machine at all times.
The purpose of this manual is to provide owners, users, operators, lessors, and lessees with the precautions and
operating procedures essential for the safe and proper machine operation for its intended purpose.
Due to continuous product improvements, JLG Industries, Inc. reserves the right to make specification changes
without prior notification. Contact JLG Industries, Inc. for updated information.
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FOREWORD
b– JLG Lift – 3121638
SAFETY ALERT SYMBOLS AND SAFETY SIGNAL WORDS
INDICATES AN IMMINENTLY HAZARDOUS SITUATION. IF NOT
AVOIDED, WILL RESULT IN SERIOUS INJURY OR DEATH. THIS DECAL
WILL HAVE A RED BACKGROUND.
INDICATES A POTENTIALITY HAZARDOUS SITUATION. IF NOT
AVOIDED, COULD RESULT IN SERIOUS INJURY OR DEATH. THIS DECAL
WILL HAVE AN ORANGE BACKGROUND.
INDICATES A POTENTIALITY HAZARDOUS SITUATION. IF NOT
AVOIDED, MAY RESULT IN MINOR OR MODERATE INJURY. IT MAY
ALSO ALERT AGAINST UNSAFE PRACTICES. THIS DECAL WILL HAVE A
YELLOW BACKGROUND.
NOTICE
INDICATES INFORMATION OR A COMPANY POLICY THAT RELATES
DIRECTLY OR INDIRECTLY TO THE SAFETY OF PERSONNEL OR PRO-
TECTION OF PROPERTY.
This is the Safety Alert Symbol. It is used to alert you to the potential personal
injury hazards. Obey all safety messages that follow this symbol to avoid possi-
ble injury or death
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FOREWORD
3121638 – JLG Lift – c
THIS PRODUCT MUST COMPLY WITH ALL SAFETY RELATED BULLE-
TINS. CONTACT JLG INDUSTRIES, INC. OR THE LOCAL AUTHORIZED
JLG REPRESENTATIVE FOR INFORMATION REGARDING SAFETY-
RELATED BULLETINS WHICH MAY HAVE BEEN ISSUED FOR THIS
PRODUCT.
NOTICE
JLG INDUSTRIES, INC. SENDS SAFETY RELATED BULLETINS TO THE
OWNER OF RECORD OF THIS MACHINE. CONTACT JLG INDUSTRIES,
INC. TO ENSURE THAT THE CURRENT OWNER RECORDS ARE
UPDATED AND ACCURATE.
NOTICE
JLG INDUSTRIES, INC. MUST BE NOTIFIED IMMEDIATELY IN ALL
INSTANCES WHERE JLG PRODUCTS HAVE BEEN INVOLVED IN AN
ACCIDENT INVOLVING BODILY INJURY OR DEATH OF PERSONNEL OR
WHEN SUBSTANTIAL DAMAGE HAS OCCURRED TO PERSONAL PROP-
ERTY OR THE JLG PRODUCT.
Contact:
Product Safety and Reliability Department
JLG Industries, Inc.
13224 Fountainhead Plaza
Hagerstown, MD 21742
or Your Local JLG Office
(See addresses on manual rear cover)
In USA:
Toll Free: 877-JLG-SAFE (877-554-7233)
Outside USA:
Phone: [phone]
E-mail: [e-mail]
For:
• Accident Reporting
• Product Safety Publica-
tions
• Current Owner Updates
• Questions Regarding
Product Safety
• Standards and Regulations
Compliance Information
• Questions Regarding Spe-
cial Product Applications
• Questions Regarding Prod-
uct Modifications
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FOREWORD
d– JLG Lift – 3121638
REVISION LOG
Original Issue A - June 10, 2014
Revised B - January 5, 2015
Revised C - January 31, 2018
Revised D - March 26, 2018
Revised E - June 29, 2018 - Revised Covers, Prop 65
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TABLE OF CONTENTS
3121638 – JLG Lift – i
SECTION - PARAGRAPH, SUBJECT PAGE SECTION - PARAGRAPH, SUBJECT PAGE
SECTION - 1 - SAFETY PRECAUTIONS
1.1 GENERAL. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
1.2 PRE-OPERATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Operator Training and Knowledge . . . . . . . . . . . . 1-1
Workplace Inspection . . . . . . . . . . . . . . . . . . . . . . . . 1-2
Machine Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
1.3 OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
Trip and Fall Hazards . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
Electrocution Hazards . . . . . . . . . . . . . . . . . . . . . . . . 1-5
Tipping Hazards. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-7
Crushing and Collision Hazards . . . . . . . . . . . . . . . 1-8
1.4 TOWING, LIFTING, AND HAULING . . . . . . . . . . . . . . . 1-9
1.5 MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-9
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-9
Maintenance Hazards . . . . . . . . . . . . . . . . . . . . . . .1-10
Battery Hazards . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-10
SECTION - 2 - USER RESPONSIBILITIES, MACHINE
PREPARATION AND INSPECTION
2.1 PERSONNEL TRAINING. . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
Operator Training . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
Training Supervision . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
Operator Responsibility . . . . . . . . . . . . . . . . . . . . . . 2-1
2.2 PREPARATION, INSPECTION, AND
MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-2
2.3 PRE-START INSPECTION . . . . . . . . . . . . . . . . . . . . . . . . .2-4
Preparing the Machine for Operation. . . . . . . . . 2-5
Function Check. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5
2.4 OSCILLATING AXLE LOCKOUT TEST
(IF EQUIPPED). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-7
GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-9
Limit Switch Locations . . . . . . . . . . . . . . . . . . . . . . 2-11
SECTION - 3 - MACHINE CONTROLS AND INDICATORS
3.1 GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-1
3.2 CONTROLS AND INDICATORS . . . . . . . . . . . . . . . . . . .3-1
Ground Control Station . . . . . . . . . . . . . . . . . . . . . . 3-1
Platform Control Station . . . . . . . . . . . . . . . . . . . . . 3-3
SECTION - 4 - MACHINE OPERATION
4.1 DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-1
4.2 POWER SELECT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-1
Platform/Ground Select. . . . . . . . . . . . . . . . . . . . . . 4-1
4.3 RAISING AND LOWERING. . . . . . . . . . . . . . . . . . . . . . . .4-1
Raising & Lowering . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
4.4 LEVELING JACKS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-2
4.5 PLATFORM EXTENSION . . . . . . . . . . . . . . . . . . . . . . . . .4-2
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TABLE OF CONTENTS
ii – JLG Lift – 3121638
SECTION - PARAGRAPH, SUBJECT PAGE SECTION - PARAGRAPH, SUBJECT PAGE
4.6 PLATFORM HANDRAILS FOLD DOWN
PROCEDURE (IF EQUIPPED). . . . . . . . . . . . . . . . . . . . . .4-2
4.7 STEERING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-2
Traveling Forward and Reverse. . . . . . . . . . . . . . . 4-4
4.8 SHUT DOWN AND PARK. . . . . . . . . . . . . . . . . . . . . . . . .4-4
4.9 SAFETY PROP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-5
4.10 BATTERY CHARGING PROCEDURE . . . . . . . . . . . . . . .4-5
4.11 TIE DOWN/LIFTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-5
Tie Down. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-5
Lifting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-5
SECTION - 5 - EMERGENCY PROCEDURES
5.1 GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-1
5.2 INCIDENT NOTIFICATION. . . . . . . . . . . . . . . . . . . . . . . .5-1
5.3 EMERGENCY TOWING PROCEDURES. . . . . . . . . . . . .5-1
5.4 MANUAL DESCENT SYSTEM . . . . . . . . . . . . . . . . . . . . .5-2
5.5 EMERGENCY OPERATION . . . . . . . . . . . . . . . . . . . . . . .5-2
Operator Unable to Control Machine . . . . . . . . . .5-2
Platform Caught Overhead . . . . . . . . . . . . . . . . . . .5-2
SECTION - 6 - GENERAL SPECIFICATIONS AND
OPERATOR MAINTENANCE
6.1 INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
6.2 SUPPLEMENTAL INFORMATION. . . . . . . . . . . . . . . . . 6-1
6.3 OPERATING SPECIFICATIONS . . . . . . . . . . . . . . . . . . . 6-2
Dimensional Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-5
Capacities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-5
Tires . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-6
Engine. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-7
Batteries (Electric Machines). . . . . . . . . . . . . . . . . . 6-7
Critical Stability Weights . . . . . . . . . . . . . . . . . . . . . 6-8
Lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-11
6.4 OPERATOR MAINTENANCE . . . . . . . . . . . . . . . . . . . . 6-12
6.5 TIRES AND WHEELS . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-14
Tire Damage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-14
Tire Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-14
Wheel Replacement. . . . . . . . . . . . . . . . . . . . . . . . . 6-15
Wheel Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . 6-15
SECTION - 7 - INSPECTION AND REPAIR LOG
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TABLE OF CONTENTS
3121638 – JLG Lift – iii
SECTION - PARAGRAPH, SUBJECT PAGE SECTION - PARAGRAPH, SUBJECT PAGE
LIST OF FIGURES
2-1. Walk-Around Inspection (Sheet 1 of 3) . . . . . . . . . . 2-8
2-2. Walk-Around Inspection (Sheet 2 of 3) . . . . . . . . . . 2-9
2-3. Walk-Around Inspection (Sheet 3 of 3) . . . . . . . . .2-10
2-4. Limit Switch Locations. . . . . . . . . . . . . . . . . . . . . . . . .2-11
3-1. Ground Control Station. . . . . . . . . . . . . . . . . . . . . . . . . 3-2
3-2. Platform Control Station. . . . . . . . . . . . . . . . . . . . . . . . 3-6
3-3. Indicator Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7
3-4. Decal Installation (ANSI) . . . . . . . . . . . . . . . . . . . . . . . . 3-8
3-5. Decal Installation (ANSI Export) . . . . . . . . . . . . . . . .3-11
3-6. Decal Installation (CE/AUS) . . . . . . . . . . . . . . . . . . . .3-17
4-1. Grade and Sideslope . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3
4-2. Lifting & Tie Down Chart - Sheet 1 of 2 . . . . . . . . . . 4-6
4-3. Lifting & Tie Down Chart - Sheet 2 of 2 . . . . . . . . . . 4-7
6-1. Engine Operating Temperature Specifications -
(Kubota) Sheet 1 of 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-9
6-2. Engine Operating Temperature Specifications -
(Kubota) Sheet 2 of 2 . . . . . . . . . . . . . . . . . . . . . . . . . .6-10
6-3. Operator Maintenance and
Lubrication Diagram . . . . . . . . . . . . . . . . . . . . . . . . . .6-12
LIST OF TABLES
1-1 Minimum Approach Distances (M.A.D.) . . . . . . . . . 1-6
2-1 Inspection and Maintenance Table . . . . . . . . . . . . . 2-3
2-2 Drive Limits. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6
2-3 Tilt vs. Height . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6
3-1 Decal Location Legend (ANSI) . . . . . . . . . . . . . . . . . . 3-9
3-2 Decal Location Legend (ANSI Export) . . . . . . . . . . 3-12
3-3 Decal Location Legend (CE/AUS) . . . . . . . . . . . . . . 3-18
6-1 Operating Specifications . . . . . . . . . . . . . . . . . . . . . . . 6-2
6-2 Dimensional Data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-5
6-3 Capacities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-5
6-4 Tire Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-6
6-5 Engine Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . 6-7
6-6 Engine Battery Specifications. . . . . . . . . . . . . . . . . . . 6-7
6-7 Battery Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . 6-7
6-8 Critical Stability Weights . . . . . . . . . . . . . . . . . . . . . . . 6-8
6-9 Hydraulic Oil. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-11
6-10 Lubrication Specifications. . . . . . . . . . . . . . . . . . . . . 6-11
6-11 Wheel Torque Chart. . . . . . . . . . . . . . . . . . . . . . . . . . . 6-16
7-1 Inspection and Repair Log. . . . . . . . . . . . . . . . . . . . . . 7-1
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