jobmate 054-7102-8 User manual

Owner’s Manual
1/4 Sheet Pad Sander
054-7102-8
CAUTION:
Before using this pad
sander or any of its
accessories, read this
manual and follow all
Safety Rules and
Operating Instructions.
General Safety Rules
Specific Safety Rules
and Symbols
Functional Description
Assembly
Operation
Maintenance
Accessories
Imported by Trileaf Distribution Trifeuil Toronto, Canada M4S 2B8
Rev 1.7 31/10/2009

2
SECTION
PAGE
SECTION
PAGE
Warranty ….……………………….
2
Know your pad sander ……….
8
Product specifications …………...
2
Accessories ……………………
9
Power tool safety …………………
3–5
Carton contents……..………....
9
Specific safety rules ……………..
5–6
Assembly & operation ..………
10–13
Extension cord guidelines ..……..
6
Maintenance …….……………..
14
Symbols …………………………..
7
Parts & service ..……..………..
15–16
WARRANTY
1-year Warranty
This JobMateTM product carries a one (1) year warranty against
defects in workmanship and materials. Trileaf Distribution agrees to
replace the defective product free of charge with the same model or
one of equal value or specification, within the stated warranty period,
when returned by the original purchaser with proof of purchase. This
product is not guaranteed against wear or breakage due to misuse
and/or abuse.
This product is not guaranteed if used for industrial or
commercial purposes.
TOLL FREE HELPLINE: 1-866-JOBMATE
TABLE OF CONTENTS
SPECIFICATIONS
Rating ………………………
120 V 60 Hz AC
Amperes ……………………
1.5 A
Oscillation speed ………….
13,000 OPM (no load)
Sanding pad size ………….
1/4 sheet
Weight ……………………...
2 lb 13 oz (1.3 kg)

3
POWER TOOL SAFETY
WARNING: To avoid electrical hazards, fire hazards or damage to the pad
sander, use proper circuit protection.
The pad sander is wired at the factory for 120 V operation. It must be connected to a
120 V, 15 A time delayed fuse or circuit breaker. To avoid shock or fire, replace
power cord immediately if it is worn, cut or damaged in any way.
!
!
ALWAYS WEAR EYE PROTECTION THAT CONFORMS WITH CSA
REQUIREMENTS or ANSI SAFETY STANDARD Z87.1
FLYING DEBRIS can cause permanent eye damage. Prescription
eyeglasses ARE NOT a replacement for proper eye protection.
WARNING: Non-compliant eyewear can cause serious injury if broken
during operation of a power tool.
SAVE THESE INSTRUCTIONS FOR REFERENCE
WARNING: Always wear a dust mask designed for use when
sanding.
!
WARNING: Some dust created by power sanding, sawing, grinding, drilling
and other construction activities contains chemicals known to cause cancer,
birth defects or other reproductive harm. Some examples of these chemicals are:
Lead from lead-based paints
Crystalline silica from bricks, cement and other masonry products
Arsenic and chromium from chemically-treated lumber
Your level of risk from these exposures varies, depending on how often you do
this type of work. To reduce your exposure to these chemicals, work in a well-
ventilated area and work with approved safety equipment such as dust masks
that are specially designed to filter out microscopic particles.
!

4
GENERAL SAFETY RULES
WARNING: Read and understand
all instructions. Failure to follow all
instructions listed below may result in
electric shock, fire and/or serious personal
injury.
WORK AREA
Keep your work area clean and well lit.
Cluttered benches and dark areas invite
accidents.
Do not operate power tools in explosive
atmospheres, such as in the presence of
flammable liquids, gas or dust. Power
tools create sparks which may ignite the
dust or fumes.
Keep bystanders, children and visitors
away while operating the tool.
Distractions can cause you to lose control.
ELECTRICAL SAFETY
Double insulated tools are equipped
with a polarized plug (one blade is wider
than the other). This plug will fit in a
polarized plug only one way. If the plug
does not fit fully in the outlet, reverse
the plug. If it still does not fit, contact a
qualified electrician to install a polarized
outlet. Do not change the plug in any
way. Double insulation eliminates the need
for the three-prong grounded power cord
and grounded power supply system.
Avoid body contact with grounded
surfaces such as pipes, radiators,
ranges and refrigerators. There is
increased risk of electric shock if your body
is grounded.
Don’t expose power tools to rain or wet
conditions. Water entering the power tool
will increase the risk of electric shock.
Do not abuse the cord. Never use the
cord to carry the tools or pull the plug from
an outlet. Keep cord away from heat, oil,
sharp edges or moving parts. Replace
damaged cords immediately. Damaged
cords increase the risk of electric shock.
When operating a power tool outside,
use an outdoor extension cord marked
“W-A” or “W”. These cords are rated for
outdoor use and reduce the risk of electric
shock.
PERSONAL SAFETY
Stay alert, watch what you are doing and
use common sense when operating a
power tool. Do not use the tool while
tired or under the influence of drugs,
alcohol or medication. A moment of
inattention while operating power tools may
result in serious personal injury.
Dress properly. Do not wear loose
clothing or jewellery.
Contain long hair. Keep your hair,
clothing and gloves away from moving
parts. Loose clothing, jewellery or long hair
can be caught in moving parts.
Avoid accidental starting. Be sure
switch is OFF before plugging in.
Carrying tools with your finger on the switch
or plugging in tools that have the switch
turned ON invites accidents.
Remove adjusting keys or wrenches
before turning the tool ON. A wrench or
key that is left attached to a rotating part of
the tool may result in personal injury.
POWER TOOL SAFETY
SAVE THESE INSTRUCTIONS FOR REFERENCE
!

5
Do not overreach. Keep proper footing
and balance at all times. Proper footing
and balance enables better control of the
tool in unexpected situations.
Use safety equipment. Always wear eye
protection. Dust mask, non-skid safety
shoes, hard hat or hearing protection must
be used under applicable conditions.
TOOL USE AND CARE
Use clamps or other practical method to
secure and support the workpiece on a
stable platform. Holding the work by hand
or against your body is unsafe and may
lead to loss of control.
Do not force the tool. Use the correct
tool for your application. The correct tool
will do the job better and safer at the rate
for which it is designed.
Do not use the tool if the switch does
not turn it ON or OFF. Any tool that cannot
be controlled with the switch is dangerous
and must be repaired.
Disconnect the plug from the power
source before making any adjustments,
changing accessories or storing the
tool. Such preventive safety measures
reduce the risk of starting the tool
accidentally.
Store idle tools out of reach of children
and other untrained persons. Tools are
dangerous in the hands of untrained users.
Maintain tools with care. Keep cutting
tools sharp and clean. Properly
maintained cutting tools with sharp cutting
edges are less likely to bind and are easier
to control.
Check for misalignment or binding of
moving parts, breakage of parts and any
other condition that may affect the tool’s
operation. If damaged, have the tool
serviced before using. Many accidents
are caused by poorly maintained tools.
Use only accessories that are
recommended by the manufacturer for
your model. Accessories that may be
suitable for one tool may become
hazardous when used on another tool.
SERVICE
Tool service must be performed only by
qualified personnel. Service or
maintenance performed by unqualified
personnel could result in risk of injury.
When servicing a tool, use only identical
replacement parts. Follow instructions
in the Maintenance section of this
manual. Use of unauthorized parts or
failure to follow Maintenance instructions
may create a risk of electric shock or injury.
WARNING: For your safety, do not
plug in your pad sander until you have
carefully read and understood this
Owner’s Manual.
ALWAYS WEAR EYE PROTECTION
THAT CONFORMS WITH CSA
REQUIREMENTS or ANSI SAFETY
STANDARD Z87.1
FLYING DEBRIS can cause
permanent eye damage.
Prescription eyeglasses ARE
NOT a replacement for proper
eye protection.
POWER TOOL SAFETY
SAVE THESE INSTRUCTIONS FOR REFERENCE
!
SPECIFIC SAFETY RULES

6
WARNING: Non-compliant
eyewear can cause serious injury if
broken during operation of a power tool.
WARNING: Always use a dust
mask when sanding.
Use hearing protection, particularly during
extended periods of operation.
Do not wear gloves, neckties or loose
clothing.
Secure workpiece. Use clamps or a vice
to hold the work when practical. It is safer
than using your hand and it frees both
hands to operate the tool.
Do not sand material too small to be
securely held.
Make sure there are no nails or foreign
objects in the part of the workpiece to be
sanded.
Always keep hands out of the path of
the sanding pad. Avoid awkward hand
positions where a sudden slip could cause
your hand to move into the path of the
sanding pad.
To avoid injury from accidental starting,
always remove the plug from the power
source before installing or removing a
sandpaper or dust duct bag.
Make sure your extension cord is the
proper size. When using an extension
cord, be sure to use one heavy enough to
carry the current the tool will draw.
An undersized cord will cause a drop in line
voltage resulting in loss of power and
overheating. The table below shows the
correct size to use according to cord length
and nameplate ampere rating. If in doubt,
use the next heavier gauge. The smaller
the gauge number the heavier the cord.
Be sure your extension cord is properly
wired and in good condition. Always
replace a damaged extension cord or have
it repaired by a qualified electrician before
using it. Protect your extension cord from
sharp objects, excessive heat and damp or
wet areas.
Use a separate electrical circuit for your
power tools. This circuit must not be less
than 14 gauge wire and should be
protected with either a 15A time delay fuse
or circuit breaker. Before connecting the
power tool to the power source, make sure
the switch is in the OFF position and the
power source is the same as indicated on
the nameplate. Running at lower voltage
will damage the motor.
WARNING: Repair or replace
damaged or worn extension cords
immediately.
Select the appropriate extension cord
gauge and length using the chart below.
!
SAVE THESE INSTRUCTIONS FOR REFERENCE
EXTENSION CORD
GUIDELINES
SPECIFIC SAFETY RULES
!
MINIMUM GAUGE (AWG) EXTENSION
CORDS (120 V use only)
Ampere rating
Total length in feet
More
than
Not
more
than
25’
50’
100’
150’
0
6
18
16
16
14
6
10
18
16
14
12
10
12
16
16
14
12
12
16
14
12
Not
Applicable
!

7
V
volts
A
amperes
Hz
hertz
W
watt
kW
kilowatts
microfarads
L
litres
kg
kilograms
H
hours
N/cm2
newtons per square
centimetre
Pa
pascals
Min
minutes
S
seconds
alternating current
three-phase alternating
current
three-phase alternating
current with neutral
direct current
no load speed
alternating or direct current
class II construction
splash proof construction
watertight construction
protective earthing at
earthing terminal, Class I
tools
revolutions or
reciprocations per minute
diameter
off position
arrow
warning symbol
WARNING: Some of the following symbols may be used on your
tool. Please study them and learn their meaning. Proper interpretation
of these symbols will allow you to operate the tool better and safer.
!
SYMBOLS
This symbol designates that
this tool is listed with both
Canadian and U.S.
requirements by Underwriters
Laboratories.
61TN
E213739
JD2579U

8
KNOW YOUR PAD SANDER
Backing
pad
Palm grip
Dust bag
Sandpaper
clamp
Sandpaper
clamping lever
ON/OFF switch
Cooling
vents

9
ACCESSORIES & CARTON CONTENTS
SANDER COMPONENTS
KEY
DESCRIPTION
QTY
A
Sander
1
B
Dust bag
1
C
Sandpaper
●60 grit
●80 grit
●120 grit
1
1
1
D
Hole punch
1
Instruction manual
1
AVAILABLE ACCESSORIES
WARNING: Use only accessories
recommended for this pad sander.
Follow instructions that accompany
accessories. Use of improper
accessories may cause injury to the
operator or damage to the pad sander.
Do not use any accessory unless you have
completely read the instructions or Owner’s
Manual for that accessory.
Sandpaper
WARNING: If any part is missing
or damaged, do not plug the pad sander
into the power source until the missing
or damaged part is replaced.
Carefully unpack the pad sander. Compare
contents against the “SANDER
COMPONENTS” chart below.
WARNING: To avoid fire or toxic
reaction, never use gasoline, naphtha,
acetone, lacquer thinner or similar
highly volatile solvents to clean the tool.
CARTON CONTENTS
!
!
!

10
ASSEMBLY & OPERATION
INSTALLING DUST BAG ASSEMBLY
1. Insert dust duct bag assembly sleeve
(1) into dust chute (2) (see Fig. 1).
NOTE: Make sure the tabs (3) insert
into the matching slots (4) in the dust
chute.
2. Rotate dust chute sleeve CLOCKWISE
to lock it into place.
REMOVING & CLEANING DUST BAG
1. Remove dust bag assembly by rotating
it COUNTER-CLOCKWISE and pulling
it out of the dust chute.
2. Remove the dust bag (1) from the dust
bag support (2) by opening the
elasticized end of the dust bag (3) and
sliding it off the dust bag support (see
Fig. 2).
3. Carefully shake the dust bag with the
elasticized opening pointing downward
to remove the sanding dust.
NOTE: It is best to perform this
function outdoors over a trash can to
prevent sanding dust from escaping
into the work area.
4. Once the sanding dust is removed
from the dust bag, reinstall the dust
bag onto the dust bag support.
5. Reinstall the dust bag assembly into
the dust chute as noted above.
INSTALLING SANDPAPER
WARNING: Unplug the sander
from the power source before installing
or changing sandpaper.
1. Lift up and outward on the front and
rear sandpaper clamp levers (1) at the
front and rear of the backing pad (2)
(see Fig. 3).
2. Insert one end of the 1/4 sheet
sandpaper (3) with grit side up into the
open front sandpaper clamp (4),
making sure it is aligned with the
backing pad. Lift sandpaper clamp
lever up and inward to lock sandpaper
into clamp.
!
Fig. 3
Fig. 2
Fig. 1

11
ASSEMBLY & OPERATION
INSTALLING SANDPAPER –cont’d
3. Wrap sandpaper sheet (3) over
backing pad and insert it into the open
rear sandpaper clamp (5) (see Fig. 4).
NOTE: Make sure sandpaper is pulled
tight over the backing pad for proper
sanding operation.
4. Lift sandpaper clamp lever up and
inward to lock sandpaper into clamp.
PUNCHING HOLES IN SANDPAPER
The sandpaper must have 8 holes punched
in it to allow the sanding dust to escape
from the working surface. The pattern of
these holes must match the hole pattern on
the sanding pad. If the sandpaper you are
using does not have the holes punched,
use the hole punch supplied with the tool to
pierce the sandpaper in the correct
locations.
1. Install the sandpaper as shown in
Fig. 3 & 4.
2. Place the hole punch (1) on a sturdy
flat surface (Fig. 5).
3. Align the corner of the sanding pad (2)
with the corner of the hole punch (3).
This will ensure the holes are punched
in the correct location.
4. When sanding pad is correctly aligned
on the hole punch, press the sanding
pad firmly onto the hole punch.
NOTE: The sharp pegs (4) in the hole
punch will pierce the sandpaper in the
correct location.
Fig. 4
Fig. 5

12
ASSEMBLY & OPERATION
WARNING: Always wear safety
goggles or safety glasses with side
shields when operating your sander.
Failure to do so could result in foreign
objects being thrown into your eyes
resulting in possible serious eye
damage.
Always wear an appropriate dust mask
and hearing protection when using your
sander.
SANDPAPER SELECTION
Selecting the correct grit and type of
sandpaper is extremely important in
achieving a high quality sanded finish.
Aluminum oxide, silicon carbide and other
synthetic abrasives are best for power
sanding. Natural abrasives such as flint
and garnet are too soft for economical
use in power sanding.
In general, coarse grit will remove the most
material and finer grit will produce the best
finish in all sanding operations. The
condition of the surface to be sanded will
determine which grit will do the best job. If
the surface is rough, start with a coarse grit
and sand until the surface is uniform.
Medium grit may then be used to remove
scratches left by the coarser grit. Fine grit
should be used for finishing the surface.
Always continue sanding with each grit until
the surface is uniform.
ON/OFF SWITCH
To turn the switch ON, press the right hand
side of the ON/OFF switch (1) (see Fig. 6).
To turn the switch OFF, press the left hand
side of the ON/OFF switch (2).
SANDING
Clamp or otherwise secure your workpiece
to prevent it from moving under the sander
while being sanded.
WARNING: Unsecured workpiece
could be thrown toward the operator
causing injury.
Have you read “POWER TOOL
SAFETY”, “SPECIFIC SAFETY
RULES”, “EXTENSION CORD
GUIDELINES” and “SYMBOLS” on
pages 3, 4, 5, 6 & 7 of this Manual? If
not, please do so before you operate
this pad sander. Your safety
depends on it!
Every time you use the pad sander
you should verify the following:
1. Sandpaper is in good condition.
2. Workpiece is properly secured.
3. Safety glasses are being worn.
4. Dust mask is being worn.
Failure to adhere to these safety
rules can greatly increase the
chances of injury.
WARNING
!
!
!
Fig. 6

13
ASSEMBLY & OPERATION
SANDING –cont’d
Place sander on the workpiece so that the
complete sandpaper surface is in contact
with the workpiece. Turn the sander ON by
pressing on the side of the ON/OFF switch.
Move the sander slowly over workpiece
making successive passes in parallel lines,
circles or crosswise movements. Because
the orbital motion of the sanding pad moves
in tiny circles, it is not necessary to move
the sander with the grain or in the same
direction for successive passes (see
Fig. 7).
Upon completion of the sanding operation,
turn sander OFF by pressing on the other
side of the ON/OFF switch. Wait until the
sanding pad comes to a complete stop
before removing from the workpiece.
WARNING: Your sander should only
be turned ON when the entire surface of
the sanding pad is in contact with the
workpiece. Failure to follow this
sanding procedure could result in loose
sandpaper which could result in
possible injury.
NOTE: Hold the sander using the pad
grip on top of the sander. Be careful
NOT to cover the cooling vents with
your hand. Covering the cooling vents
could cause the motor to be damaged
by overheating.
DO NOT FORCE THE SANDER. The
weight of the sander usually provides
adequate pressure. Let the sander and
sandpaper do the work. Applying added
pressure will slow the motor, increase the
wear on the sandpaper and greatly reduce
sander speed. Excessive pressure will
overload the motor causing possible
damage from the motor overheating. It will
also create an inferior finish on sanded
work. Any finish or resin on wood will soften
from the frictional heat, causing sandpaper
to become clogged quickly. Do not sand in
one spot too long as the sander’s rapid
action may remove too much material,
making the surface uneven.
Extended periods of sanding may tend to
overheat the motor. If this occurs, turn
sander OFF, wait until the sanding pad
comes to a complete stop and remove it
from the workpiece. Check to make sure
your hand has not been covering the
cooling vents. Let the motor cool before
continuing sanding operation.
!
Fig. 7

14
GENERAL
WARNING: When servicing, use
only identical JobMate™replacement
parts. Use of any other part may create a
hazard or cause product damage.
DO NOT use solvents when cleaning
plastic parts. Most plastics are susceptible
to damage from various types of
commercial solvents and may be damaged
by their use. Use clean cloth to remove dirt,
dust, oil, grease etc.
WARNING: Do not at any time
allow brake fluids, gasoline, petroleum-
based products, penetrating oils, etc. to
come in contact with plastic parts. They
contain chemicals that can damage,
weaken or destroy plastic.
DO NOT abuse power tools. Abusive
practices can damage the tool as well as
the workpiece.
WARNING: DO NOT attempt to
modify tools or create accessories not
recommended. Any such alteration or
modification is misuse and could result
in a hazardous condition leading to
possible serious injury. It will also void
the warranty.
It has been found that electric tools are
subjected to accelerated wear and possible
premature failure when they are used on
fiberglass boats and sports cars, wallboard,
spackling compounds or plaster. The chips
and grindings from these materials are
highly abrasive to electric tool parts such as
bearings, brushes, commutators, etc.
Consequently, it is not recommended that
this tool be used for extended work on any
fiberglass material, wallboard, spackling
compounds or plaster. During any use on
these materials it is extremely important
that the tool is cleaned frequently by
blowing out with an air jet.
WARNING: Always wear safety
goggles or safety glasses with side
shields during all sanding operations. It
is critical that you also wear safety
goggles or safety glasses with side
shields and a dust mask while blowing
dust out of the sander with an air jet.
Failure to take these safety precautions
could result in permanent eye or lung
damage.
LUBRICATION
All of the bearings in this sander are
lubricated with a sufficient amount of high
grade lubricant for the life of the unit under
normal conditions. Therefore, no further
lubrication is required.
!
!
!
!
MAINTENANCE

15
PARTS DIAGRAM –MODEL 054-7102-8
Pad Sander
!
1234567
8910
11
12 13 14 15 16
18
19
20
21
22
23
24
25
27
28
29
31
32
30
33 17
26

16
WARNING: When servicing, use only JobMate™ replacement parts. Use of any
other parts may create a HAZARD or cause damage to your power tool.
Any attempt to repair or replace electrical parts on this power tool may create a
hazard unless repair is performed by a qualified technician.
Always order by PART NUMBER, not by key number.
Key #
Part #
Part Name
Quantity
1
520013
Bearing
1
2
321000
Rubber cap
2
3
163633
Switch
1
4
320024
Switch cover
1
5
110065
Stator
1
6
520012
Bearing
1
7
162406
Carbon brush
2
8
222806
Brush holder
2
9
314506
Brush holder support
2
10
300091
Right housing
1
11
500200
Tapping screw
4
12
153513
Terminal block
1
13
315001
Cord clamp
1
14
500201
Tapping screw
6
15
322004
Cord guard
1
16
160205
Cord set
1
17
100065
Armature
1
18
664009
Dust bag
1
19
315914
Dust bag support
1
20
320002
O-ring
1
21
234503
Aluminum fan
1
22
311616
Support bar
2
23
242602
Paper clamp
2
24
235024
Base plate
1
25
341032
Sponge pad
1
26
224300
Steel wire hold down
2
27
503004
Flat washer
2
28
504005
Spring washer
2
29
500802
Screw
2
30
520033
Bearing
1
31
500206
Tapping screw
2
32
312145
Dust cover
1
33
300091
Left housing
1
Pad Sander
!
PARTS LIST –MODEL 054-7102-8