jobmate 054-7236-0 User manual

Detail Sander
054-7236-0
Instruction Manual
Imported by Trileaf Distribution Trifeuil Toronto, Canada M4S 2B8
PRODUCT SPECIFICATIONS
Rating:
120 V, 60 Hz, AC
Amperes:
1.1 A
Oscillation speed:
12000 OPM (no load)
Sanding pad style:
Hook & loop
Sanding pad shape:
Delta
Sanding pad size:
5½” x 3¾” (133 x 95 mm)
Sanding pad weight:
2 lb. 8 oz. (1.13 kg)
TOLL FREE HELPLINE 1-866-JOBMATE

2
Product specifications ………….…………………………………………………….
1
Table of contents ……………………………………………………………………...
2
General safety warnings ……………………………………………………………..
3–4
Eye, ear & lung protection …………………………………………………
3–4
Electrical safety …………………………………………………………….
4
Power tool safety ……………………………………………………………………...
5–6
General safety rules ………………………………………………………..
5
Work area …………………………………………………………………...
5
Electrical safety …………………………………………………………….
5
Personal safety …………………………………………………………….
5–6
Tool use and care ………………………………………………………….
6
Service ………………………………………………………………………
6
Specific safety rules …………………………………………………………………..
7
Extension cord safety ………………………………………………………………...
7
Symbols ………………………………………………………………………………..
8
Know your detail sander ……………………………………………………………..
9
Accessories and carton contents ……………………………………………………
10
Assembly and operation ……………………………………………………………..
11–14
Installing & removing sandpaper …………………………………………
11
Installing vacuum adaptor …………………………………………………
11
ON / OFF switch ……………………………………………………………
12
Sandpaper selection ……………………………………………………….
13
Sanding ……………………………………………………………………...
13–14
Maintenance …………………………………………………………………………..
15
Parts diagram ………………………………………………………………………….
16
Parts list ………………………………………………………………………………..
17
Warranty ……………………………………………………………………….………
18
TABLE OF CONTENTS

3
EYE, EAR & LUNG PROTECTION
This instruction manual includes the following:
General Safety Rules
Specific Safety Rules and Symbols
Functional Description
Assembly
Operation
Maintenance
Accessories
!
ALWAYS WEAR EYE PROTECTION THAT CONFORMS WITH CSA
REQUIREMENTS or ANSI SAFETY STANDARD Z87.1
FLYING DEBRIS can cause permanent eye damage. Prescription
eyeglasses ARE NOT a replacement for proper eye protection.
WARNING: Non-compliant eyewear can cause serious injury if
broken during operation of a power tool.
SAVE THESE INSTRUCTIONS FOR REFERENCE
WARNING: Use hearing protection, particularly during extended
periods of operation of the tool or if the operation is noisy.
!
GENERAL SAFETY WARNINGS
CAUTION: Before using this tool or any of its accessories, read this
manual and follow all Safety Rules and Operating Instructions.
!

4
ELECTRICAL SAFETY
WARNING: To avoid electrical hazards, fire hazards or damage to the
tool, use proper circuit protection.
This tool is wired at the factory for 120 V operation. It must be connected to
a 120 V 15 A time delayed fuse or circuit breaker. To avoid shock or fire,
replace power cord immediately if it is worn, cut or damaged in any way.
ALWAYS WEAR A DUST MASK DESIGNED FOR USE WHEN
OPERATING A POWER TOOL IN A DUSTY ENVIRONMENT.
WARNING: Some dust created by power sanding, sawing, grinding,
drilling and other construction activities contains chemicals known to cause
cancer, birth defects or other reproductive harm. Some examples of these
chemicals are:
Lead from lead-based paints
Crystalline silica from bricks, cement and other masonry products
Arsenic and chromium from chemically-treated lumber
Your level of risk from these exposures varies, depending on how often you
do this type of work. To reduce your exposure to these chemicals, work in a
well-ventilated area and work with approved safety equipment such as dust
masks that are specially designed to filter out microscopic particles.
!
GENERAL SAFETY WARNINGS

5
GENERAL SAFETY RULES
WARNING: Read and understand
all instructions. Failure to follow all
instructions listed below may result in
electric shock, fire and/or serious personal
injury.
WORK AREA
Keep your work area clean and well lit.
Cluttered benches and dark areas invite
accidents.
Do not operate power tools in potentially
explosive environments, such as in the
presence of flammable liquids, gas or dust.
Power tools create sparks which may
ignite the dust or fumes.
Keep bystanders, children and visitors
away while operating the tool. Distractions
can cause you to lose control.
ELECTRICAL SAFETY
Double insulated tools are equipped with a
polarized plug (one blade is wider than the
other). This plug will fit in a polarized plug
only one way.
If the plug does not fit fully into the outlet,
reverse the plug. If it still does not fit,
contact a qualified electrician to install a
polarized outlet. Do not alter the plug in
any way. Double insulation eliminates the
need for the three-prong grounded power
cord and grounded power supply system.
Avoid body contact with grounded surfaces
such as pipes, radiators, ranges and
refrigerators. There is increased risk of
electric shock if your body is grounded.
Do not expose power tools to rain or wet
conditions. Water entering the power tool
will increase the risk of electric shock.
Do not abuse the cord. Never use the cord
to carry the tool or pull the plug from an
outlet. Keep cord away from heat, oil,
sharp edges or moving parts. Replace
damaged cords immediately. Damaged
cords increase the risk of electric shock.
When operating a power tool outdoors,
use an outdoor extension cord marked “W-
A” or “W”. These cords are rated for
outdoor use and reduce the risk of electric
shock.
PERSONAL SAFETY
Stay alert, watch what you are doing and
use common sense when operating a
power tool. Do not use the tool while tired
or under the influence of drugs, alcohol or
medication. A moment of inattention while
operating power tools may result in serious
personal injury.
Dress properly. Do not wear loose clothing
or jewellery.
Contain long hair. Keep your hair, clothing
and gloves away from moving parts. Loose
clothing, jewellery or long hair can be
caught in moving parts.
!
POWER TOOL SAFETY

6
PERSONAL SAFETY –cont’d
Avoid accidental starting. Be sure the
switch is OFF before plugging in. Carrying
tools with your finger on the switch or
plugging in tools that have the switch ON
invites accidents.
Remove adjusting keys or wrenches
before turning the tool ON. A wrench or
key that is left attached to a rotating part of
the tool may result in personal injury.
Do not overreach. Keep proper footing and
balance at all times. Proper footing and
balance enables better control of the tool
in unexpected situations.
Use safety equipment. Always wear eye
protection.
Dust mask, non-skid safety shoes, hard
hat or hearing protection must be used for
appropriate conditions.
TOOL USE AND CARE
Use clamps or another practical way to
secure and support the workpiece to a
stable platform. Holding the work by hand
or against your body is unstable and may
lead to loss of control.
Do not force the tool. Use the correct tool
for your application. The correct tool will do
the job better and safer at the rate for
which it was designed.
Do not use the tool if the power switch
does not turn it ON or OFF. Any tool that
cannot be controlled with the switch is
dangerous and must be repaired.
Disconnect the plug from the power source
before making any adjustments, changing
accessories or storing the tool. Such
preventive safety measures reduce the risk
of starting the tool accidentally.
Store idle tools out of reach of children and
other untrained persons. Tools are
dangerous in the hands of untrained users.
Maintain tools with care. Keep cutting tools
sharp and clean. Properly maintained
cutting tools with sharp cutting edges are
less likely to bind and are easier to control.
Check for misalignment or binding of
moving parts, breakage of parts and any
other condition that may affect the tool’s
operation. If damaged, have the tool
serviced before using. Many accidents are
caused by poorly maintained tools.
Use only accessories that are
recommended by the manufacturer for
your model. Accessories that may be
suitable for one tool may become
hazardous when used on another tool.
SERVICE
Tool service must be performed only by
qualified personnel. Service or
maintenance performed by unqualified
personnel could result in risk of injury.
When servicing a tool, use only identical
replacement parts. Follow instructions in
the Maintenance section of this manual.
Use of unauthorized parts or failure to
follow Maintenance instructions may
create a risk of electric shock or injury.
POWER TOOL SAFETY

7
WARNING: For your safety, do not
plug in your detail sander until you
have read and understood this Owner’s
Manual.
Always wear eye protection that conforms
with CSA requirements or ANSI safety
standard Z87.1
Always use a dust mask.
Always use hearing protection during
extended periods of operation.
Do not wear gloves, neckties or loose
clothing.
Do not sand material too small to be
securely held in the vice.
Secure workpiece. It is safer than using
your hand. Always keep hands out of the
path of the sanding pad.
Avoid awkward hand positions where a
sudden slip could cause your hand to
move into the path of the detail sander.
Make sure there are no foreign objects in
the area of the workpiece to be sanded.
To avoid injury from accidental starting,
always remove the plug from the power
source before installing or removing
sandpaper.
WARNING: Keep the extension
cord clear of the working area. Position
the cord so it will not get caught on the
workpiece, tools or any other obstructions
while you are working with the power tool.
Make sure any extension cord used with
this tool is in good condition. When using
an extension cord, be sure to use one of
heavy enough gauge to carry the current
the tool will draw. An undersized cord will
cause a drop in line voltage resulting in
loss of power and overheating.
The table below shows the correct size to
use according to cord length and
nameplate ampere rating. If in doubt, use
the next heavier gauge. The smaller the
gauge number the heavier the cord.
Be sure your extension cord is properly
wired and in good condition. Always
replace a damaged extension cord or have
it repaired by a qualified electrician before
using it. Protect your extension cord from
sharp objects, excessive heat and damp or
wet areas.
Use a separate electrical circuit for your
power tools. This circuit must not be less
than 14 gauge wire and should be
protected with either a 15 A time delayed
fuse or circuit breaker. Before connecting
the power tool to the power source, make
sure the switch is in the OFF position and
the power source is the same as indicated
on the nameplate. Running at lower
voltage will damage the motor.
SPECIFIC SAFETY RULES
!
!
EXTENSION CORD
SAFETY
MINIMUM GAUGE (AWG) EXTENSION
CORDS
(120 V use only)
Ampere Rating
Total length in feet
More
Than
Not
More
Than
25’
50’
100’
150’
0
6
18
16
16
14
6
10
18
16
14
12
10
12
16
16
14
12
12
16
14
12
Not Applicable

8
V
volts
A
amperes
Hz
hertz
W
watt
kW
kilowatts
microfarads
L
liters
kg
kilograms
H
hours
N/cm2
newtons per square
centimeter
Pa
pascals
Min
minutes
S
seconds
alternating current
three-phase alternating
current
three-phase alternating
current with neutral
direct current
no load speed
alternating or direct
current
class II construction
splash proof
construction
watertight construction
protective earthing at
earthing terminal, Class I
tools
revolutions or
reciprocations per
minute
diameter
off position
arrow
warning symbol
WARNING: Some of the symbols below may be used on your tool.
Please study them and learn their meaning. Proper interpretation of
these symbols will allow you to operate the tool better and safer.
!
SYMBOLS
This symbol designates that
this tool is listed with both
Canadian and U.S.
requirements by Underwriters
Laboratories.
JD2578U

9
KNOW YOUR DETAIL SANDER
Backing
pad
ON/OFF
switch
Cooling
vent
Vacuum
adaptor port
Cooling
vents
Palm
grip
Hook
pad

10
AVAILABLE ACCESSORIES
WARNING: Use only sandpaper
recommended for this detail sander.
Follow instructions that accompany the
sandpaper. Improper use of sandpaper
may cause injury to the operator or
damage to the detail sander.
Do not use any accessory unless you have
completely read the instructions or
Owner’s Manual for that accessory.
Sandpaper
WARNING: If any part is missing
or damaged, do not plug the detail
sander into the power source until the
missing or damaged part is replaced.
CARTON CONTENTS
Carefully unpack the detail sander.
Compare against the “Detail Sander
Components” chart below.
NOTE: See illustration of components
below.
WARNING: To avoid fire or toxic
reaction, never use gasoline, naphtha,
acetone, lacquer thinner or similar
highly volatile solvents to clean the
tool.
CARTON CONTENTS
!
!
!
ACCESSORIES & CARTON CONTENTS
DETAIL SANDER COMPONENTS
KEY
DESCRIPTION
QTY
A
Detail sander
1
B
150 grit sandpaper
1
C
Vacuum adaptor
1
Owner’s manual
1

11
INSTALLING SANDPAPER
Firmly press the sandpaper (1) onto the
hook & loop pad (2) (Fig. 1).
NOTES:
a) Place sandpaper on the hook & loop
pad so the holes in the sandpaper line up
with the matching holes in the hook pad.
b) Press sandpaper firmly onto the hook
pad so hook & loop materials are fully
engaged.
REMOVING SANDPAPER
To remove the sandpaper (1), simply peel
the sandpaper away from the hook pad (2)
(Fig. 2).
INSTALLING VACUUM ADAPTOR
The detail sander can be used with the
vacuum attachment to assist in removing
the sawdust while sanding. To install the
vacuum attachment, slide the small end of
the vacuum adaptor (1) onto the mounting
tube (2) on the rear of the detail sander
(Fig. 3).
NOTE: For easier installation, twist the
vacuum adaptor while sliding it over the
mounting tube.
ASSEMBLY AND OPERATION
Fig. 1
Fig. 2
Fig. 3

12
ON / OFF SWITCH
To turn the detail sander ON, press the left
side of the ON/OFF switch (1) (Fig. 4). To
turn the sander OFF, press the right side
of the ON/Off switch (2).
WARNING: Always wear safety
goggles or safety glasses with side shields
when operating your detail sander. Failure
to do so could result in foreign objects
being thrown into your eyes resulting in
possible serious eye damage.
Always wear an appropriate dust mask
and hearing protection when using your
detail sander.
!
ASSEMBLY AND OPERATION
Fig. 4
WARNING: Have you read “GENERAL SAFETY WARNINGS”, “POWER
TOOL SAFETY”, “SPECIFIC SAFETY RULES”, EXTENSION CORD SAFETY” and
“SYMBOLS” on pages 3, 4, 5, 6, 7 & 8 of this Manual? If not, please do it now
before you operate this detail sander. Your safety depends on it!
Every time you use the detail sander you should verify the following:
1. Detail sander cord is not damaged.
2. Safety glasses and dust mask are being worn.
3. Sandpaper is the correct type for the job.
4. Sandpaper is in good condition and properly installed.
Failure to adhere to these safety rules can greatly increase the chances of
injury.
!

13
SANDPAPER SELECTION
Make sure you select the correct size and
style of sandpaper for your detail sander.
The correct sandpaper will:
Be the same size, shape and have
holes that match the hook pad
Have a loop backing.
Selecting the correct grit and type of
sandpaper is extremely important in
achieving a high quality sanded finish.
Aluminum oxide, silicon carbide and other
synthetic abrasives are best for power
sanding. Natural abrasives such as flint
and garnet are too soft for economical
use in power sanding.
In general, coarse grit will remove most
material and finer grit will produce the best
finish in all sanding operations. The
condition of the surface to be sanded will
determine which grit will do the best job. If
the surface is rough, start with a coarse
grit and sand until the surface is uniform.
Medium grit may then be used to remove
scratches left by the coarser grit. Fine grit
should be used for finishing the surface.
Always continue sanding with each grit
until the surface is uniform.
SANDING
Clamp or otherwise secure your workpiece
to prevent it from moving under the detail
sander while being sanded.
WARNING: An unsecured workpiece
could be thrown toward the operator
causing injury.
!
ASSEMBLY AND OPERATION

14
WARNING: Always hold the detail
sander in the palm of one hand using
the hand grip on the top of the detail
sander. Never cover the cooling vents
with your hand or the motor may
overheat.
WARNING: Your detail sander
should only be turned ON when the
entire surface of the sandpaper pad is
in contact with the workpiece. Failure to
follow this sanding procedure could
result in loose sandpaper which could
result in possible injury.
Place detail sander on the workpiece so
that the complete sanding pad surface is in
contact with the workpiece. Turn the detail
sander ON by pressing on the bottom of
the ON/OFF switch. Move the detail
sander slowly over workpiece making
successive passes in parallel lines, circles
or crosswise movements. Because the
random orbital motion of the sanding pad
moves in tiny circles, it is not necessary to
move the detail sander with the grain or in
the same direction for successive passes
(Fig. 5).
Upon completion of the sanding operation,
turn detail sander OFF by pressing on the
top of the ON/OFF switch. Wait until the
detail sander comes to a complete stop
before removing it from the workpiece.
!
!
ASSEMBLY AND OPERATION
Fig. 5

15
WARNING: When servicing, use
only identical replacement parts. Use of
any other part may create a hazard or
cause product damage.
DO NOT abuse power tools. Abusive
practices can damage the tool as well as
the workpiece.
WARNING: DO NOT attempt to
modify tools or create accessories. Any
such alteration or modification is
misuse and could result in a hazardous
condition leading to possible serious
injury. It will also void the warranty.
CLEANING
DO NOT use solvents when cleaning
plastic parts. Most plastics are susceptible
to damage from various types of
commercial solvents and may be damaged
by their use. Use a clean cloth to remove
dirt, dust, oil, grease, etc.
WARNING: Do not at any time
allow brake fluids, gasoline, petroleum-
based products, penetrating oils, etc. to
come in contact with plastic parts. They
contain chemicals that can damage,
weaken or destroy plastic.
It has been found that electric tools are
subjected to accelerated wear and
possible premature failure when they are
used on fiberglass boats and sports cars,
wallboard, spackling compounds or
plaster. The chips and grindings from
these materials are highly abrasive to
electric tool parts such as bearings,
brushes, commutators, etc. Consequently,
it is not recommended that this tool be
used for extended work on any fiberglass
material, wallboard, spackling compounds
or plaster. During any use on these
materials it is extremely important that the
tool is cleaned frequently by blowing out
with an air jet.
WARNING: Always wear safety
goggles or safety glasses with side
shields during all sanding operations. It
is critical that you also wear safety
goggles or safety glasses with side
shields and a dust mask while blowing
dust out of the detail sander with an air
jet. Failure to take these safety
precautions could result in permanent
eye or lung damage.
LUBRICATION
All of the bearings in this detail sander are
lubricated with a sufficient amount of high-
grade lubricant for the life of the unit under
normal conditions. Therefore, no further
lubrication is required.
!
!
MAINTENANCE
!
!
!

16
PARTS DIAGRAM –MODEL 054-7236-0

17
WARNING: When servicing, use only JobMate™ replacement parts. Use of any
other parts may create a safety hazard or cause damage to the tool.
Any attempt to repair or replace electrical parts on this power tool may create a safety
hazard unless repair is performed by a qualified technician.
Always order by PART NUMBER, not by key number.
Key #
Part #
Part Name
Quantity
1
321000
Rubber cap
2
2
520033
Ball bearing
1
3
163633
Switch
1
4
320024
Switch cover
1
5
234507
Cooling fan
1
6
520012
Ball bearing
1
7
110070
Stator
1
8
520007
Ball bearing
1
9
342006
Carbon brush
2
10
222806
Brush holder
2
11
314506
Brush holder support
2
12
100105
Rotor assembly
1
13
300106
Housing
1
14
500200
Tapping screw
6
15
153513
Terminal block
1
16
315001
Cord clamp
1
17
500201
Tapping screw
2
18
160205
UL plug & power cable
1
19
322004
Cord guard
1
20
315911
Vacuum adapter
1
22
315872
Dust collection sleeve
1
23
311660
Rubber foot
1
24
318017
Backing plate
1
25
5000
Tapping screw
9
26
341015
Hook & loop sheet
1
27
341014
Sponge board
1
28
318001
Sole plate
1
29
340014
Gasket ring
1
30
500206
Tapping screw
4
31
311659
Rubber foot
1
32
300106
Housing
1
!
PARTS LIST –MODEL 054-7236-0

18
1-year Warranty
This JobMateTM product carries a one (1) year warranty
against defects in workmanship and materials. Trileaf
Distribution agrees to replace the defective product free of
charge with the same model or one of equal value or
specification, within the stated warranty period, when returned
by the original purchaser with proof of purchase. This product
is not guaranteed against wear or breakage due to misuse
and/or abuse.
This product is not guaranteed if used for industrial or
commercial purposes.
Rev 1.5 30/10/2009