John Lewis JL3BR12 User manual

3 Burner Roaster
JL3BR12
Thank you for purchasing this barbecue. Please read the instructions carefully before use to
ensure safe and satisfactory operation of this product
Pre-assembly preparation
WARNING! FOR YOUR SAFETY, FOR OUTDOOR USE ONLY
Please read these instructions carefully and ensure that your barbecue is properly installed, assembled,
maintained and serviced in accordance with these instructions.
Failure to follow these instructions may result in serious injury and/or damage to property.
If you have any questions concerning the assembly or operation of this barbecue, please contact your local
John Lewis store.
Necessary Tools
H \
o
Please check the pack contents before attempting to assemble this product. A full checklist of components is
given in this leaflet. If any components are missing, please contact the retailer from whom you bought this
product.
This product takes approximately 50 MINUTES to assemble with 2 PERSON
The fittings pack contains SMALL ITEMS which should be KEPT AWAY FROM YOUNG CHILDREN.
Read this leaflet in full before commencing assembly.

JL3BR12
John Lewis
Contents
Parts List
Exploded Diagram
Assembly instructions
Leak Testing
Warning information
Location of your barbecue
Connecting the gas cylinder
Testing for leaks
Gas cylinder safety
Lighting your barbecue
Using your barbecue
Maintenance of your barbecue
Troubleshooting
Fittings and parts checklist
PART NUMBER PART NAME
1
Temperature gauge
2
Hood handle base
3
Rubber bumper
4
Hood handle
5
Warming rack
6
hood outer
7
wire grill
8
cast iron hotplate
9
shape flame tamer
10
Tube burner
11
Manifold
12
Fat tray
13
Fat tray knob
14
Fascia
15
Control knob bezel
PART NUMBER PART NAME
16
Control knob
17
Side shelf
18
Hose and regulator
19
Wheel axle
20
6' wheel
21
Wire base
22
Bolt pack
23
Trolley front left leg
24
Trolley rear left leg
25
Trolley front top decoration strip
26
Trolley rear right leg
27
Trolley front right leg
28
Trolley front decoration panel
29
Wheel cap
30
BBQ body
2

3

John Lewis
For assembly
-lift the hood.
-remove hotplate, grill,
flame tamer and warming
rack.
-slide out the fat tray.

5

6

-replace the flame tamer,
hotplate, grill, warming rack
and fat tray

JL3BR12
John Lewis
TESTING FOR LEAKS - DO THIS BEFORE USING YOUR BBQ NOTE - DO NOT test for gas leaks with
an open flame. If you smell gas, turn off at the source.
Before first use, at the beginning of each new season, or whenever a gas cylinder is changed, you must check for
gas leaks.
Do so bv:
- Make a soap solution of one part liquid detergent and one part water
©
- The presence of bubbles indicates a leak. Tighten or repair as
necessary
- Under no circumstances should a naked flame be used to check
i for leaks
- If a gas odour is present and no leaks can be found, do not use
the bbq.Turn the gas off at the source, disconnect the hose and
immediately contact your bbq dealer or place of purchase for
assistance
8

JL3BR12
MM. WARNING INFORMATION
Read this Operating Manual before use
Ensure there is adequate clearance away from flammable materials
This bbq Is only to be used outdoors
Do not allow children to operate the bbq
Accessible parts may be veiy hot, keep children away
Any modification of this bbq may be dangerous
Do not move this bbq during use
Turn off the gas supply at the gas cylinder after use
Parts sealed by the manufacturer or their agent must not be
manipulated by the user
BBQ specifications can be found on the data label attached on the
side panel of the bbq frame'
Do not store or use petrol or other flammable vapors and liquids
near the bbq
Do not store empty or full spare gas cylinders under or near the bbq
Keep the gas hose and any electrical cord away from hot surfaces
Avoid unnecessary twisting of the gas hose
Visually inspect hose prior to each use for cuts, cracks, excessive
wear or other damage
The hose must be replaced if damaged and when National Conditions
require it
Never light the bbq with the hood or lid closed
Never lean over the cooking surface whilst lighting the bbq
Use bbq tools with heat proof handles or good quality insulated oven
mitts when operating bbq
Never alter or modify the regulator or gas supply assembly
LOCATION OF YOUR BBQ
IMPORTANT - BBQS MUST BE INSTALLED IN ACCORDANCE WITH THE MANUFACTURER'S INSTALLATION INSTRUCTIONS, LOCAL
GAS FITTING REGULATIONS AND MUNICIPAL BUILDING CODES.
Think carefully when deciding on a location where you are to use your bbq. The bbq must not be installed under or on any combustible
material. Minimum clearance from any combustible materials on ALL sides is 430mm (18"). Minimum clearance from any combustible
material from the TOP of the bbq is 1000mm (39"), (Fig. I)
Not to be used in garages, porches, breezeways, sheds, or other
enclosed areas
Not to be used on recreational vehicles
Do not obstruct, flow of combustion and vetilation air around the bbq
CONNECTING THE GAS CYLINDER
There are two different types of gas that can be used on your gas bbq depending on where you live, that being either butane or propane gas.
Both are supplied in gas cylinders.The connection between the gas cylinder and the bbq is made with a regulator. (Fig. 2)
It is Important that you use the correct regulator for the particular type
of gas you purchase. See your local gas dealer for Information on
purchasing the correct regulator. Never operate this bbq without a gas
regulator.
COUNTRY
The following gas supply pressures are a guide only:
DHL.RN0.NLSEHR3
stay_
maw
BUTANE
0.95mm
PROPANE: 30mfcaf
BiJIANE: 2S-30n>ba'
095mra
PROPANE- 37mfca?
BUTANE: SOmfcar
Butane - 28 millibars
Propane - 37 millibars
095mm
PROPANE 50mttg
PROPANBOmbr
NOPANEJOniw
THE HOSE AND REGULATOR ASSEMBLY (Fig. 3)
- Must be suitable for liquefied petroleum gas (LPG)
- Must withstand the above pressures
- Must not exceed 1000mm (39”) in length
- The bbq is supplied with a 1/4” BSP LHT adaptor and screw on hose
that is suitable for direct connection of a suitable regulator
- Before connecting inspect the hose, its Fittings and rubber seals. If
there is any sign of cracking, splitting or wear, have the hose
replaced
- While in use, keep the hose unobstructed and free of kinks and
twisting
NOTErHose and Regulator
picture for reference only.
law
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HkW
IMffnt
iaw
Httfn/h
EUR01 EUR03 ! 8JB04 RHOS

JL3BR12
John Lewis
SECURING THE HOSE AND REGULATOR ASSEMBLY
Type A) Screw on hose connection (Fig. 4)
- The bbq's manifold connection is 1/4" Male Thread BSP
- The connection between the hose and regulator and the bbq should
be tightened with a spanner. Take care not to over tighten the joints
TESTING FOR LEAKS - DO THIS BEFORE USING YOUR BBQ
NOTE - DO NOT test for gas leaks with an open flame. If
you smell gas, turn off at the source.
Before first use, at the beginning of each new season, or whenever a gas cylinder is changed, you must check for gas leaks.
Do so by:
-Turn on the gas cylinder
- Turn all gas valves on the bbq to the • off position
- Brush a soap solution of one part liquid detergent and one part water
to all gas connections
- The presence of bubbles indicates a leak. Tighten or repair as
necessary
- Under no circumstances should a naked flame be used to check for
leaks
- If a gas odour is prsent and no leaks can be found, do not use the
bbq.Turn the gas off at the source, disconnect the hose and
immediately contact your bbq dealer or place of purchase for
assistance
GAS CYLINDER SAFETY
- Always change over a gas cylinder away from any possible source
of ignition in a well ventilated area
- Do not smoke whilst handling gas cylinders
- Never store gas cylinder indoors
- Store away from direct heat in a well ventilated area
- The gas cylinder Is position on a flat surface
- Always keep the gas cylinder in an upright position
- Close cylinder valve when bbq Is not In use and, If available, use a
sealing plug to prevent possible leaks
WHAT IS PROPANE / BUTANE?
It is a fuel gas compressed till it turns to liquid, then stored in a bottle or cylinder under pressure for easy transport.
ARE ALL GAS BOTTLE GASES THE SAME?
No. The LPG that cars use is known as auto LPG. It is different to propane/butane, which is used in household gas appliances. This guide
only deals with propane/butane.
HOW IS IT DIFFERENT FROM NATURAL GAS?
Propane and butane are similar to natural gas.They are colorless, non-poisonous and do not pollute when burnt. There is one important
difference, propane and butane are heavier than air, if they escape they don’t float away. The gas collects and forms gas pools at ground level
or at the bottom of your appliance.
LIGHTING YOUR BBQ
JET FLAME IGNITION SYSTEM
Upon turning any burner control knob you will hear an audible
"click". This is known as a jet Flame Ignition System.
Jet Flame Ignition to ALL burners
- Before starting - ALL burner control knobs must be in the • off
position
- Flat lids and roasting hoods must be OPEN before lighting
- Tum on the gas cylinder
- Push in and turn Any Knob in an anti-clockwise
direction to the £) hi position or until a click is heard. This will trigger
a spark to light the burner.
- If burner does not light immediately, turn the gas control knob to the
• off position and wait five minutes for any accumulated gas to clear
out of the bbq before repeating procedure.
- Do not subject gas cylinder to excessive heat
- Do not tamper with any fitting attached to any gas cylinder. Have it
taken to the manufacturer or an authorized testing station
When the cylinder runs out of gas, have it refilled or swapped at an
authorized testing station. They will fill the cylinder to no more than
80% of its capacity. This allows the gas to expand with temperatures
■ Have the cylinder inspected EVERY 10 YEARS at an authorized
testing station. The date of every inspection is imprinted onto the
cylinder itself

JL3BR12
John Lewis
LIGHTING YOUR BBQ (cont.)
- The (*) lo position is obtained by turning the knob fully anti-clockwise
- Adjusting the control knob to your heat requirements can now control the flame
- If ignition cannot be achieved see section: If bbq fails to operate properly
IMPORTANT - It is important that all control valves, and the gas cylinder are turned off after use
MANUAL IGNITION
If necessary this bbq can be lit manually
- Light a 90mm bbq match and hold adjacent to the light hole at the right end of the bbq (Fig 6)
MANUAL
IGNITION:
Light here
with a 90mm
match or a
lighting gun.
- Turn the right hand gas control knob to the Q) hi position. The burner will light from the match
- Once the right burner is lit, the burner next to it can be turned on and will light off the lit burner
- Repeat till all burners are alight
- The Q lo position is obtained by turning the knob fully anti-clockwise
- Adjusting the control knob to your heat requirements can now control the flame
IMPORTANT It Is Important that all control valves, and the gas cylinder are turned
USING YOUR BBQ
GRILL AND FLAME DIFFUSER PLACEMENT
- The flame diffuser should be placed underneath the grill (Fig.7)
FIRST TIME USE OF BBQ ( F 'g-7)
- Before using the bbq for the first time, it should be first wiped with a mild soap and water solution to remove any dust
- Dry cooking surface and apply a light coating of cooking oil
- Light the barbecue and leave burning for 30 minutes on the Q> lo position. This is to bum off an residual oils or foreign matter on the grills and hotplates
FAT COLLECTION
Using the DripTray
The sand tray should be filled with a layer of either an approved “fat catch" material
or sand to soak up dripping fats and oils during cooking.
PREHEATING
Light the burners as previously directed, turn to (^) hi and allow the bbq to preheat for 2-5 minutes.
PREPARE THE COOKING SURFACE
It Is preferable to apply a light coat of cooking oil using a long handled brush to the cooking surface prior to lighting each time. The oil will keep
the food from sticking to the cooking surface.
FLARE-UP CONTROL
Anytime you cook meat above an open flame you will have flare-ups, as flare-ups are caused when the natural juices from the meat fall onto or
through the flame diffuser. Flare-ups and the resulting smoke are what give meat that delicious bbq flavour, so expect and encouage some
flare-up.
However excessive flaring can be caused by cooking extra fatty foods directly on the grill, or by cooking with too high temperature. These
types of flare-ups should be controlled or your food will burn.
11

JL3BR12
John Lewis
To prevent excessive flare-ups:
- Trim off exess fat from meat and poultry before putting it on the grill
- Cook particularly fatty meat on the hotplate
- Turn the heat control knob to a lower setting
■ Throw a small amount of baking soda or gently spray a small amount of water (from a meat baster or spray bottle) directly on the flame
diffuser to put out excessive flaring
- Always position the flame diffuser beneath the open grill plate, never beneath the solid hotplate
Note: The flame diffuser (steel, volcanic rock, ceramic tiles or cast iron) disperses the heat from the burners. This results in a uniform
heat zone beneath the cooking grill.
COOKING WITH THE ROASTING HOOD DOWN
When using the bbq with the hood closed, use the two outside burners only and position the flame diffuser and grill over the centre burners.
This allows for good air circulation within the bbq. Check cooking progress periodically. Exceeding 250 C can damage the bbq and void your warranty.
CLEANING UP AFTER USING THE BBQ
Allow your bbq to continue burning for 5 minutes after cooking has ceased, which will bum off excess fats and juices etc. that may block the flame ports
of the burners. To keep your bbq ready for the next time, turn the burners to • off then take a long handled brush and brush the cooking surface to
remove excess oils and food scraps. Be careful as surfaces are hot. Protect your hands by using an oven mitt to hold the brush.
MAINTENANCE OF YOUR BBQ
PROTECTION
Keep your bbq beneath a weather cover and out of the rain. Proper care and maintenance will keep your bbq in top operating condition and prolong its life.
CLEANING THE COOKING SURFACES
Allow to cool before washing in a warm soapy solution. Rinse off with clean water and dry before returning to bbq.
CLEANING THE FLAME DIFFUSER
Periodically wash in a warm soapy solution. Use a wire brush to remove stubborn burnt on cooking residue If necessary. Dry thoroughly before
re-installing to the bbq body.
CLEANING THE BBQ BODY
The body of the bbq should be cleaned regularly dependant on the use and type of food cooked. Use warm soapy solution.
CLEANING THE DRIP TRAY
- IMPORTANT - the drip tray and fat collector should be cleaned on a regular basis. If this is ignored, a build up of fats and greases may cause a fire in the bbq
- More frequent cleaning may be necessary as usage demands
- FAT FIRES ARE NOT COVERED BY WARRANTY
CLEANING THE BURNERS
Occasionally after long cooking sessions, excess fats, juices and marinades can clog the burners. If so. remove the burners
(see removing burners section) for cleaning.
- Clean by washing in hot water and detergant - Light immediately to prevent rust and corrosion
- Ensure that all burner ports are free from obstruction • Brush lightly with cooking oil if bbq is not used for an extended period
- Rinse in water, dry and return to bbq
FIRST USE AFTER LONG PERIODS
At the start of each bbq season or before using after a long period of time
- Read this operation manual again thoroughly
- Check all gas valve orifices, burner tubes and connections for
obstructions
- Check that all burners are in their correct positions
REMOVING BURNERS
- Make sure the bbq has been switched off and has completely cooled down
- Ensure all gas control knobs are set to the • off position and the gas cylinder has been turned off
- Check to see if the gas cylinder is full
- Check for gas leaks using a soapy water solution
- Set burner controls to • off and connect gas supply
- Ensure all grills and hotplates are clean before use
- Lift the grill or hotplate off the bbq as shown in (Fig.9)
- Lift and swing out the burner from position as shown in (Fig.lt)
- Reverse the previous procedure to re-install the burners, flame
diffuser and grill or hotplate
- Remove the split pins located beneath the burners at the rear of
the bbq body
12

JL3BR12
John Lewis
TROUBLESHOOTING
IF BBQ FAILS TO OPERATE PROPERLY
- Stop, turn off gas at its source and turn all burner controls to • off
- Do not smoke
- Check gas supply connections
- Repeat lighting procedure after waiting for five minutes for accumulated gases to disperse
If bbq still fails to operate properly TURN OFF GAS AT SOURCE,
TURN BURNER CONTROLS TO OFF, wait for bbq to cool and check
the following:
a) Misalignment of burner tubes over orifices
CORRECTION: Reposition burner tube to properly sit over orifice
b) Obstruction In gas line
CORRECTION: Remove hose from bbq. Open gas supply for one
second to clear any obstruction from hose. Close off gas supply at
source and re-connect hose to bbq
c) Blocked orifice
CORRECTION: Remove burners as described above. Inspect gas
valve orifice, clear any obstruction with a fine wire. Re-install
burners over orifices and test again
IF THERE IS A LEAK
- Turn the gas cylinder off
- Ventilate the area to disperse any accumulated gas
- Check all connections
- If the leak persists, keep cylinder upright and take to an open area
- Keep skin away from any gas or liquid escaping from the cylinder
- Keep the cylinder at least 20 meters away from any sparks or ignition
sources including electrical equipment, camera flash, engines or
motors
- Disperse gas by providing maximum ventilation and spraying with a
fine water spray
IF THERE IS A FIRE
If there is a fire at the appliance
- If there is a fire at the appliance, tum the gas off at the cylinder.
- Smother the flames with a wet cloth If there is a fire at the cylinder or you cannot get to the valve to
tum it off
- call the fire brigade
- direct a garden hose to the middle of the cylinder to keep it cool, however do not extingish the flame.
If the gas is burning it it wont build up and explode
- Evacuate the area
A note on fire prevention:
Most fires in outdoor bbqs are caused by a build up of greases and fat, or gas connections which have not been secured properly. Remember
to follow the manufacturer's instructions on proper cleaning and connection procedures.
INSECTS
Spiders and insects can occasionally spin webs or make nests in the burner tubes. These can obstruct gas flow which could result in a fire. This is known
as "Flashback” and can cause serious damage to the bbq and create an unsafe operating environment. Frequent inspection and cleaning of the burner
tubes Is recommended.
13

PLEASE KEEP THESE INSTRUCTIONS FOR
FUTURE REFERENCE
John Lewis Partnership 171 Victoria Street London SW1E 5NN
www.johnlewis.com