JohnDow Industries JDI-AFT106 User manual

™
10-GALLON (DEF) DIESEL EXHAUST
FLUID TANK USER’S MANUAL
For Use With JDI-AFT106
Part No. JDI-DEF10
151 Snyder Ave.
Barberton, OH 44203
Rev 7/2021
READ AND SAVE THIS MANUAL
FOR SERVICE ASSISTANCE, CALL 800-433-0708 OR VISIT JOHNDOW.COM
FOR WARRANTY INFORMATION, PLEASE CALL 800-433-0708
DATE OF PURCHASE:

DANGER
WARNING
CAUTION
NOTICE
DANGER
WARNING
CAUTION
NOTICE
DANGER
WARNING
CAUTION
NOTICE
Important Safety Information
Read this manual and safety information before using this product.
WARNING indicates a hazardous situation that, if not
avoided, could result in minor or moderate injury.
CAUTION indicates a hazardous situation that, if not
avoided, could result in minor or moderate injury.
2FOR SERVICE ASSISTANCE, CALL 800-433-0708 OR VISIT JOHNDOW.COM
CAPACITY AND DIMENSIONS
Model No.: JDI-DEF10
Capacity (Gallons): 10
Weight (Empty): 12.8 lbs.
Width: 13”
Length: 23”
Height: 16”
Diesel vapors may ignite around 131°F (55°C) in the presence of any spark or
other trigger. It is important to follow the following precautions:
• Do not use the tank is areas where
explosive fumes can accumulate.
• Always use in a well ventilated area.
• Firmly anchor the tank to the bed of the vehicle by means of belts or straps to prevent the tank
from shifting or sliding during transport or use.
• The shut-off valve MUST be kept closed during transportation.
• Do not overll the tank. Leave a minimum 5% empty space to allow the expansion
of the fuel if the tank is exposed to high temperatures.
• To avoid damage to the 12V transfer pump, only use within the following timelines:
° Maximum of 30 minutes of continuous use in normal continuous use in normal
conditions
° Maximum of 2 minutes in bypass mode
• Regulations for the transportation of diesel fuel vary by state. It is the vehicle operator’s
responsibility to comply with all federal, state and local regulations.
• Use of this tank with any fuel other than diesel will VOID the warranty.
• Do not smoke or use ames or sparks near the tank.
• Keep the tank at least 3 feet from the battery.
• Thoroughly clean up any leaks or spills.
DANGER indicates a hazardous situation which, if
not avoided, will result in death or serious injury.
Any dangerous material other than UN 1202 DIESEL is prohibited.
These prohibited materials include:
• Gasoline (UN 1203)
• Aviation Fuel (UN 1863)
• Kerosene (UN 1223)
• Methanol (UN 1230)
• Solvents and generic ammable liquids
• Corrosive substances
The features and materials used for construction of
the tank and the 12V transfer pump make the storage
and transportation of the following substances
prohibited:
• Liquids with viscosity > 20 cSt
• Water
• Food liquids

on
off
3
FOR SERVICE ASSISTANCE, CALL 800-433-0708 OR VISIT JOHNDOW.COM
CONTENTS
GETTING STARTED
Filling the Auxiliary Tank with Diesel Exhaust Fuel (DEF)
OPERATION
Part
No. Description
1Swivel Connector for Submerged
Pump
2 Submersible DEF Pump
3 Delivery Hose
4 Manual Delivery Nozzle for DEF
Part
No. Description
5Cable for DEF (12V) Power
Supply with I/O Switch
6 Plastic Filler Cap with Vent
7 DEF Poly Tank (10 Gal/50L)
8 Electrical Buse
9 Diesel Cylinder Space
1. Before lling make sure the tank has no defects in the structure or equipment.
2. Fill the tank slowly to prevent splashing uid.
3. When lling this tank, do not ll beyond 95% of capacity (approximately 9.5 gallons) to allow for
expansion and to alleviate spills or vapors emitting into the atmosphere.
Before assembly, ensure you have all parts according to the contents list below. If any
parts are missing or damaged, contact us for replacement.
7 8
14
5
9
2
3
6
Securing and Transporting Filled Auxiliary Tank
1. The DEF Tank must be fully recessed into the JDI-AFT106 Diesel Tank before transporting
to avoid movement.
2. Make sure the lowest cylinder bottom ts into the diesel cylinder space.
3. DO NOT place the tank inside a trunk or passenger compartment.

4FOR SERVICE ASSISTANCE, CALL 800-433-0708 OR VISIT JOHNDOW.COM
To Begin the Transfer Process
When Transfer is Complete
DEF TRANSFER
Before transferring, read and follow all safety instructions on page 2 of this user's manual.
1. Make sure the switch on the transfer pump is in the OFF (“O”) position [7].
2. Connect the power cables with I/O switch to electrical connector located on
JDI-AFT106 [5 & 8].
3. Unroll the transfer hose and insert the nozzle into the destination tank with nozzle blocked in the
OPEN position [4].
4. Start the transfer pump by placing the switch in the ON (“I”) position.
5. Proceed with the transfer for a maximum of 30 minutes from the time the pump was turned ON.
DO NOT run pump when not transferring for more than two minutes.
6. Fill the DEF Tank to desired level.
1. Stop the transfer pump by placing the switch in the OFF (“O”) position.
2. Relieve all residual pressure in the hose by dispensing more liquid holding the nozzle handle
OPEN for a few seconds.
3. Roll-up the transfer hose and place the hose and nozzle in their proper positions.
4. Disconnect the power cables from the battery terminals and store in the proper position.
5. Thoroughly clean-up leaks or spills.