Johnson Controls FX-PCX37 User manual

FX-PCX37 Expansion Input/Output Module Installation
Instructions
Part No. 24-10144-114, Rev. FFX-PCX3711-0
Issued April 2016
Refer to the QuickLIT website for the most up-to-date version of this document.
Application
The FX-PCX37 controller is a part of the Facility Explorer
FX-PC Series Programmable Controller family. FX-PCX
controllers expand the number of points connected to an
FX-PCA, FX-PCG, or FX-PCV programmable controller
or to a supervisory controller.
FX-PCX controllers operate on an RS-485 BACnet®
Master-Slave/Token-Passing (MS/TP) Bus as BACnet
Application Specific Controllers (B-ASCs) and integrate
into Johnson Controls®and third-party BACnet systems.
Note: At FX-PCT Release 10.1, a new capability was
introduced allowing FX-PCVs, FX-PCGs, and
FX-PCAs to communicate by using either the
BACnet or the N2 field bus networking protocol.
The operation of the FX-PCX Input/Output Module
is not affected by the selection of the BACnet or
the N2 protocol in the host controller.
North American Emissions
Compliance
Canada
This Class (A) digital apparatus meets all the
requirements of the Canadian Interference-Causing
Equipment Regulations.
Cet appareil numérique de la Classe (A) respecte toutes
les exigences du Règlement sur le matériel brouilleur
du Canada.
United States
This equipment has been tested and found to comply
with the limits for a Class A digital device pursuant to
Part 15 of the FCC Rules. These limits are designed to
provide reasonable protection against harmful
interference when this equipment is operated in a
commercial environment. This equipment generates,
uses, and can radiate radio frequency energy and, if not
installed and used in accordance with the instruction
manual, may cause harmful interference to radio
communications. Operation of this equipment in a
residential area may cause harmful interference, in which
case the users will be required to correct the interference
at their own expense.
Installation
Observe these guidelines when installing a controller:
• Transport the controller in the original container to
minimize vibration and shock damage.
• Verify that all parts shipped with the controller.
• Do not drop the controller or subject it to physical
shock.
Parts Included
• one controller with removable terminal blocks (Power
and SA/FC bus are removable)
• one installation instructions sheet
Materials and Special Tools Needed
• three fasteners appropriate for the mounting surface
(M4 screws or #8 screws)
• one 20 cm (8 in.) or longer piece of 35 mm DIN rail
and appropriate hardware for DIN rail mount (only)
• small straight-blade screwdriver for securing wires in
the terminal blocks
Mounting
Observe these guidelines when mounting a controller:
• Ensure the mounting surface can support the
controller, DIN rail, and any user-supplied enclosure.
• Mount the controller horizontally on 35 mm DIN rail
whenever possible.
• Mount the controller in the proper mounting position
(Figure 1).
• Mount the controller on a hard, even surface
whenever possible in wall-mount applications.
•Use shims or washers to mount the controller securely
and evenly on the mounting surface.
• Mount the controller in an area free of corrosive
vapors and observe the Ambient Conditions
requirements in Table 8.
• Provide for sufficient space around the controller for
cable and wire connections for easy cover removal
and good ventilation through the controller (50 mm
[2 in.] minimum on the top, bottom, and front of the
controller).
1FX-PCX37 Expansion Input/Output Module Installation Instructions

• Do not mount the controller on surfaces prone to
vibration, such as duct work.
• Do not mount the controller in areas where
electromagnetic emissions from other devices or
wiring can interfere with controller communication.
Observe these additional guidelines when mounting a
controller in a panel or enclosure:
• Mount the controller so that the enclosure walls do
not obstruct cover removal or ventilation through the
controller.
• Mount the controller so that the power transformer
and other devices do not radiate excessive heat to
the controller.
• Do not install the controller in an airtight enclosure.
Figure 1: Controller Mounting Positions
DIN Rail Mount Applications
Mounting the controller horizontal on 35 mm DIN rail is
the preferred mounting method.
To mount a controller on 35 mm DIN rail:
1. Securely mount a 20 cm (8 in.) or longer section of
35 mm DIN rail horizontal and centered in the desired
space so that the controller mounts in the horizontal
position shown in Figure 1.
2. Pull the two bottom mounting clips outward from the
controller to the extended position (Figure 2).
3. Hang the controller on the DIN rail by the hooks at
the top of the (DIN rail) channel on the back of the
controller (Figure 2), and position the controller snugly
against the DIN rail.
4. Push the bottom mounting clips inward (up) to secure
the controller on the DIN rail.
To remove the controller from the DIN rail, pull the
bottom mounting clips out to the extended position
and carefully lift the controller off the DIN rail.
Wall Mount Applications
To mount a controller directly on a wall or other flat
vertical surface:
1. Pull the two bottom mounting clips outward and
ensure they are locked in the extended position as
shown in Figure 2.
2. Mark the mounting hole locations on the wall using
the dimensions in Figure 2 and one of the mount
positions shown in Figure 1. Or hold the controller up
to the wall or surface in a proper mount position and
mark the hole locations through the mounting clips.
3. Drill holes in the wall or surface at the marked
locations, and insert appropriate wall anchors in the
holes (if necessary).
4. Hold the controller in place, and insert the screws
through the mounting clips and into the holes (or
anchors). Carefully tighten all of the screws.
Important: Do not overtighten the mounting screws.
Overtightening the screws may damage
the mounting clips.
Figure 2: Back of Controller Showing Extended
Mounting Clips, DIN Rail Channel, and Mounting
Dimensions, mm (in.)
2FX-PCX37 Expansion Input/Output Module Installation Instructions

Figure 3: FX-PCX3711 Physical Features
3FX-PCX37 Expansion Input/Output Module Installation Instructions

Wiring
Risk of Electric Shock: Disconnect or isolate all power
supplies before making electrical connections. More than
one disconnect or isolation may be required to
completely de-energize equipment. Contact with
components carrying hazardous voltage can cause
electric shock and may result in severe personal injury
or death.
Avertissement: Risque de décharge électrique:
Débrancher ou isoler toute alimentation avant de réaliser
un branchement électrique. Plusieurs isolations et
débranchements sont peut-être nécessaires pour
-couper entièrement l'alimentation de l'équipement. Tout
contact avec des composants conducteurs de tensions
dangereuses risque d'entraîner une décharge électrique
et de provoquer des blessures graves, voire mortelles.
Risk of Property Damage: Do not apply power to the
system before checking all wiring connections. Short
circuited or improperly connected wires may result in
permanent damage to the equipment.
Mise En Garde: Risque de dégâts matériels: Ne pas
mettre le système sous tension avant d'avoir vérifié tous
les raccords de câblage. Des fils formant un court-circuit
ou connectés de façon incorrecte risquent
d'endommager irrémédiablement l'équipement.
Important: Do not exceed the controller electrical
ratings. Exceeding controller electrical
ratings can result in permanent damage to
the controller and void any warranty.
Important: Use copper conductors only. Make all wiring
in accordance with local, national, and
regional regulations.
Important: Electrostatic discharge can damage
controller components. Use proper
electrostatic discharge precautions during
installation, setup, and servicing to avoid
damaging the controller.
For detailed information on configuring and wiring an
MS/TP Bus, FC bus, and SA bus, refer to the FX-PC
Series Controllers MS/TP Communications Bus Technical
Bulletin (LIT-12011670) or MS/TP Communications Bus
for BCM System Technical Bulletin (LIT-12011908).
Terminal Blocks and Bus Ports
See Figure 3 for terminal block and bus port locations on
the controller. Observe the following guidelines when
wiring a controller.
Input and Output Terminal Blocks
All of the input terminal blocks are mounted on the bottom
of the controller and the output terminal blocks are
mounted on the top of the controller. See Table 2 for more
information about I/O terminal functions, requirements,
and ratings.
SA/FC Bus Terminal Block
An FX-PCX can be connected to a Sensor/Actuator (SA)
bus or a Field Controller (FC) bus, but not to both buses
simultaneously. The SA/FC bus terminal block is a
removable, 4-terminal plug that fits into a board-mounted
jack.
When connecting the FX-PCX to an FC bus, wire the bus
terminal block plugs on the controller, and the other
controllers in a daisy-chain configuration using 3-wire
twisted, shielded cable as shown in Figure 4. See Table
4for more information.
Figure 4: FC Bus Terminal Block Wiring
When connecting the FX-PCX to an SA bus, wire the bus
terminal block plugs on the controller, and other SA bus
devices in a daisy-chain configuration using 4-wire
twisted, shielded cable as shown in Figure 5. See Table
3for more information.
4FX-PCX37 Expansion Input/Output Module Installation Instructions

Figure 5: SA Bus Terminal Block Wiring
Note: The SA PWR/SHLD terminal does not supply 15
VDC. The SA PWR/SHLD terminal is isolated and
can be used to connect (daisy chain) the 15 VDC
power leads on the SA bus (Figure 5) or the cable
shields on the FC bus (Figure 4). The SA bus
supervisor supplies 15 VDC to devices on the SA
bus requiring power.
SA/FC Bus Port
The SA/FC bus port on the front of the controller is an
RJ-12, 6-position modular jack that provides a connection
for devices on the SA bus, a Bluetooth Commissioning
Converter, Zigbee®wireless dongle, or an FX-ZFR1811
Wireless Router (depending on which bus the FX-PCX
is operating on).
The SA/FC bus port is connected internally to the SA/FC
bus terminal block. See Table 4 for more information.
The SA/FC bus port pin assignment is shown in Figure
6.
Figure 6: Pin Number Assignments for Sensor, SA
Bus and FC Bus Ports on Controllers
Supply Power Terminal Block
The 24 VAC supply power terminal block is a gray,
removable, 3-terminal plug that fits into a board-mounted
jack on the top right of the controller.
Wire the 24 VAC supply power wires from the transformer
to the HOT and COM terminals on the terminal plug as
shown in Figure 7. The middle terminal on the supply
power terminal block is not used. See Table 4 for more
information about the Supply Terminal Block.
Figure 7: 24 VAC Supply Power Terminal Block Wiring
Note: The supply power wire colors may be different on
transformers from other manufacturers. Refer to
the transformer manufacturer’s instructions and
the project installation drawings for wiring details.
Important: Connect 24 VAC supply power to the
controller and all other network devices so
that transformer phasing is uniform across
the network devices. Powering network
devices with uniform 24 VAC supply power
phasing reduces noise, interference, and
ground loop problems. The controller does
not require an earth ground connection.
Wireless Network Applications
The controller can also be installed in a wireless
application using an FX-ZFR1811 Wireless Field Bus
Router.
To configure a controller for use with the FX-ZFR Series
Wireless Field Bus system:
Note: FX-PCXs can talk wirelessly on the FC bus only.
5FX-PCX37 Expansion Input/Output Module Installation Instructions

1. Connect the FX-ZFR1811 Wireless Field Bus Router
to the FC bus port (RJ-12 modular jack) on the front
of the controller.
2. Ensure that the controller's device address DIP
switches are set to the correct device address. See
Setting the Device Addresses.
3. Set DIP switch 128 to ON, which enables wireless
operation on the controller.
For more information on installing a controller in a
wireless configuration, refer to the FX-ZFR Wireless
Field Bus Router Installations (Part No. 24-10325-29).
Termination Details
A set of Johnson Controls®termination diagrams provides details for wiring inputs and outputs to the controllers.
See the figures in this section for the applicable termination diagrams.
Table 1: Termination Details
Termination DiagramsType of
Input/Output
Type of Field Device
UI
UIVoltage Input - External
Source
UIVoltage Input - Internal
Source
UIVoltage Input (Self-Powered)
UICurrent Input - External
Source (Isolated)
6FX-PCX37 Expansion Input/Output Module Installation Instructions

Table 1: Termination Details
Termination DiagramsType of
Input/Output
Type of Field Device
UICurrent Input - Internal
Source (2 wire)
UICurrent Input - Internal
Source (3 wire)
UICurrent Input - External
Source (in Loop)
UIFeedback from EPP-100
UIDry Contact (Binary Input)
UO or RO24 VAC Binary Output
(Switch Low, External
Source)
UO or RO24 VAC Binary Output
(Switch High, External
Source
7FX-PCX37 Expansion Input/Output Module Installation Instructions

Table 1: Termination Details
Termination DiagramsType of
Input/Output
Type of Field Device
UO0–20 VDC Output to Actuator
(External Source)
UO0–10 VDC Output to Actuator
(Internal Source)
UO
UO
UOVoltage (Analog Output)
8FX-PCX37 Expansion Input/Output Module Installation Instructions

Table 1: Termination Details
Termination DiagramsType of
Input/Output
Type of Field Device
UO4–20 mA Output to Actuator
UOAnalog Output (Current)
UO4–20 mA Output to Actuator
Terminal Wiring Guidelines,
Functions, Ratings, and
Requirements
Input and Output Wiring Guidelines
Table 2 provides information and guidelines about the
functions, ratings, and requirements for the controller
input and output terminals; and references guidelines for
determining proper wire sizes and cable lengths.
In addition to the wiring guidelines in Table 2, observe
these guidelines when wiring controller inputs and
outputs:
• Run all low-voltage wiring and cables separate from
high-voltage wiring.
• All input and output cables, regardless of wire size or
number of wires, should consist of stranded, insulated,
and twisted copper wires.
• Shielded cable is not required for input or output
cables.
• Shielded cable is recommended for input and output
cables that are exposed to high electromagnetic or
radio frequency noise.
• Inputs/outputs with cables less than 30 m (100 ft)
typically do not require an offset in the software setup.
Cable runs over 30 m (100 ft) may require an offset
in the input/output software setup.
9FX-PCX37 Expansion Input/Output Module Installation Instructions

Table 2: FX-PCX37 Terminal Blocks, Functions, Ratings, Requirements, and Cables
Determine Wire Size and
Maximum Cable Length
Function, Ratings, RequirementsTerminal
Label
Terminal Block
Label
Same as (Universal) INn
Note: Use 3-wire cable for
devices that source
power from the +15V
terminal.
15 VDC Power Source for active (3-wire) input devices
connected to the Universal INnterminals.
Provides 100 mA total current
+15 VUNIVERSAL
(Inputs)
See Guideline Ain Table 3.
Analog Input - Voltage Mode (0–10 VDC)
10 VDC maximum input voltage
Internal 75k ohm Pull-down
INn
See Guideline Bin Table 3.
Analog Input - Current Mode (4–20 mA)
Internal 100 ohm load impedance
See Guideline Ain Table 3.
Analog Input - Resistive Mode (0–600k ohm)
Internal 12 V. 15k ohm pull up
Qualified Sensors: 0-2k ohm potentiometer, RTD (1k Nickel
[Johnson Controls®sensor], 1k Platinum, and A99B Silicon
Temperature Sensor) Negative Temperature Coefficient
(NTC) Sensor (10k Type L, 10k JCI Type II, 2.252k Type
II)
See Guideline Ain Table 3.
Binary Input - Dry Contact Maintained Mode
1 second minimum pulse width
Internal 12 V. 15k ohm pull up
Same as (Universal) INn
Universal Input Common for all Universal Input terminals
Note: All Universal ICOMnterminals share a common,
which is isolated from all other commons.
ICOMn
10FX-PCX37 Expansion Input/Output Module Installation Instructions