Jolly Mec CULT 8 kW UP 5S Service manual
SM184 EN REV01 2023_02
INSTALLATION, USE AND
MAINTENANCE MANUAL
To be kept by the purchaser
Pellet operated air heating stove
CULT
CULT 8 kW UP 5S
Dear Customer,
thank you for having chosen to heat and save with a Jolly Mec product. Please carefully read and keep this sheet
before using the equipment.
This sheet provides necessary information and suggestions on how to correctly install, use, clean and maintain
the product. Knowing and observing these instructions will allow you to fully and safely enjoy the potential your
equipment can offer you.
SM184 EN REV01 2023_02 3
ENGLISH
TABLE OF CONTENTS
CHAP.01 PREMISES...................................................................................................................................4
01.1 WARNINGS .................................................................................................................................................. 4
01.2 SYMBOLOGY............................................................................................................................................... 5
01.3 APPLIED STANDARDS ............................................................................................................................... 5
01.4 USE AND STORING OF THE INSTALLATION AND MAINTENANCE MANUAL........................................ 6
01.5 MANUFACTURER LIABILITY AND WARRANTY CONDITIONS ................................................................ 6
CHAP.02 ACCIDENT PREVENTION / SAFETY REGULATIONS..............................................................7
02.1 GENERAL CONSIDERATIONS ................................................................................................................... 7
02.2 SAFETY REGULATIONS FOR ROUTINE MAINTENANCE AND USE ....................................................... 7
02.3 SAFETY REGULATIONS FOR EXTRAORDINARY MAINTENANCE AND INSTALLATION ...................... 8
02.4 EQUIPMENT FOR OPERATORS AND MAINTENANCE PERSONNEL ..................................................... 9
02.5 RESIDUAL RISKS ........................................................................................................................................ 9
CHAP.03 HANDLING AND TRANSPORT................................................................................................ 10
03.1 RECEIVING GOODS.................................................................................................................................. 10
03.2 LIFTING AND TRANSPORT ...................................................................................................................... 10
CHAP.04 ECOLOGICAL REGULATIONS................................................................................................ 11
04.1 DISPOSAL OF THE MACHINE .................................................................................................................. 11
CHAP.05 DESCRIPTION..........................................................................................................................13
05.1 PRODUCT PRESENTATION ..................................................................................................................... 13
05.2 PRODUCT IDENTIFICATION .................................................................................................................... 14
CHAP.06 TECHNICAL DATA ...................................................................................................................15
06.1 HOMOLOGATION ...................................................................................................................................... 15
06.2 RECOMMENDED FUELS .......................................................................................................................... 16
06.3 COMPONENTS .......................................................................................................................................... 17
06.4 DIMENSIONS ............................................................................................................................................. 18
CHAP.07 POSITIONING AND CONNECTIONS FOR THE INSTALLER .................................................19
07.1 SETTING UP OF EXTERNAL AIR INTAKES AND ELECTRIC CURRENT............................................... 19
07.2 FLUE OR FUME EXHAUST SYSTEM ....................................................................................................... 20
07.3 INSTALLATION ROOM VENTILATION ..................................................................................................... 21
07.4 ASSEMBLY SEQUENCE ........................................................................................................................... 22
07.5 ELECTRICAL CONNECTIONS .................................................................................................................. 22
07.6 CONTROL UNIT ELECTRICAL WIRING DIAGRAM ................................................................................. 24
CHAP.08 USE AND MAINTENANCE FOR THE USER............................................................................25
08.1 APPLIANCE OPERATIONS ....................................................................................................................... 25
08.2 CONTROL UNIT......................................................................................................................................... 25
08.3 APPLIANCE START AND USE.................................................................................................................. 26
08.4 SAFETY THERMOSTAT WITH MANUAL RESET..................................................................................... 27
08.5 TIPS FOR THE USER ................................................................................................................................ 28
08.6 ORDINARY MAINTENANCE (by the costumer)......................................................................................... 29
08.7 SCHEDULED PREVENTIVE MAINTENANCE (To be done by a specialised Technical Service Center)..... 33
CHAP.09 FAULT DIAGNOSIS AND TROUBLESHOOTING....................................................................35
09.1 PROBLEMS................................................................................................................................................ 35
CHAP.10 ANNEXES.................................................................................................................................. 36
10.1 COMMISSION REGULATION (EU) 2015/1185 ......................................................................................... 36
4
CHAP.01 PREMISES
01.1 WARNINGS
• Familiarityandcompliancewiththeinstructionsgiveninthismanualwillensurequickinstallationandcorrectuseoftheappliance.
• Readthemanualattentivelybeforecommencinginstallation,andbecertaintofollowthedirectionsitcontains,otherwisethewar-
rantycouldbeinvalidatedandtheperformanceandsafetyoftheappliancejeopardized.
• Theinstallationmanualisanintegralpartoftheproductandmustbegiventotheuser.
• Itmustbekeptinasafeplaceandconsultedcarefully,asallofthewarningsprovideimportantinformationonsafetyduringinstal-
lation,useandmaintenance.
• Incorrectinstallationoftheappliancecouldcausedamageandinjurytopeopleoranimals,forwhichthemanufacturecannotnotbe
heldliable.
• InstallationshallbeperformedbyqualiedoperatorsinaccordancewiththeregulationsinforceintheCountryofinstallation.
• Themanufacturerdeclinesanycontractualornon-contractualliabilityfordamagescausedbyerrorsininstallationoruseofthe
applianceorfailuretofollowtheinstructionscontainedinthismanual.
• AllrightsonthereproductionofthistechnicalmanualareownedbyJollyMecCaminettiS.p.A.
• Thedescriptionsandillustrationsprovidedinthefollowingpublicationarenotbinding.
• JollyMecCaminettiS.p.Areservestherighttomakeanymodicationsthatmaybedeemedappropriate.
• ThismanualcannotbegiventothirdpartiesforperusalwithoutthewrittenpermissionofJollyMecCaminettiS.p.A
• Thetechnicaldirectionsforinstallationcontainedinthismanualshouldbeconsideredasbasicrequirements.Regulationsinsome
countriesmaybemorerestrictive;inthisinstance,complyfullywiththeregulationsprevailinginthecountryofinstallation(all laws
and local bylaws must be observed when installing and using the appliance, including those referring to national and
European standards).
• Neverusetheapplianceasanincinerator,orinwayotherthanthatforwhichitwasdesigned.Anyotheruseisdeemedimproper
andthereforedangerous.
• Donotusefuelsthatarenotrecommendedunderpenaltyofcancellationofthewarranty.
• Whentheapplianceisrunning,theglassandothervisiblepartsreachextremelyhottemperaturestothetouch;handlewithextreme
caretoavoidburns.
• Attherstignitionyoumayencounterbadsmellsand/orsmokeduetotherstheatingofthepaint.Duringthisphase,youhaveto
airtheroomwheretheproductisinstalledandnotstaythereuntilthesmellsand/orsmokehavecompletelydisappeared.
• Theboilerbodyismadeofsteel.Theadvantageofsteelisthefastdiffusionoftheproducedheatafteraveryshorttimefrom
lightning.Steelundergoestemperaturechangesandconsequentlyexpandsandcontracts,thiscangiverisetotemporaryticking
and/ortemporarynoisyexpansion.
• Donotplacetheapplianceindirectcontactwithcombustiblematerials.
• Donotmakeanyunauthorisedmodicationtotheappliance.Anyunauthorisedmodicationwillautomaticallyinvalidatethewarranty
andreleasethemanufacturefromallliability.
• Useonlyoriginalsparepartsrecommendedbythemanufacturer.Originalsparepartsareavailablethroughretailers,specialised
TecnicalServiceCenters,ordirectlyattheheadofceofJollyMecCaminettiS.p.A.
• Acceptanceofthemachinebytheusermustbe“total”,includingthesoundlevelofoperation,comparabletoanelectricalappliance.
Complaintsforcharacteristicsnotindicatedinthismanualshallnotbeaccepted.
5
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01.2 SYMBOLOGY
In this manual, points of considerable importance are marked with the following symbology:
INSTRUCTION: Instructions regarding the correct use of the appliance.
WARNING: This point is particularly important.
DANGER: An important point regarding behaviour for preventing injury and damage to
materials is expressed.
01.3 APPLIED STANDARDS
All JOLLY MEC products are constructed according to the following directives:
• EU 305/2011 European construction products regulation.
• 2006/42/CE Machines.
• 2014/30/UE Electromagnetic compatibility (EMC).
• 2014/35/UE Low voltage (LVD) - electrical safety.
• 2011/65/EU (RoHs2) Restriction of the use of certain hazardous substances in electrical and electronic equipment
• 2014/53/UE Radio Equipment
• 2014/68/CE Pressure Equipment (PED)
And in compliance with the standards:
• CEI EN 61000-3-2 Electromagnetic compatibility (EMC) - Limits - Limits for harmonic current emissions (equipment input
current ≤ 16 A per phase).
• CEI EN 61000-3-3 Electromagnetic compatibility (EMC) - Limits. Limitation of voltage changes, voltage uctuations and icker
in public low-voltage supply systems, for equipment with rated current ≤ 16 A per phase and not subject
to conditional connection.
• EN 55014-1 Electromagnetic compatibility. - Requirements for household appliances, electric tools and similar
apparatus - Emission
• EN 55014-2 Electromagnetic compatibility – Requirements for household appliances, electric tools and similar
apparatus - Immunity. Product family standard.
• EN 60335-1 Safety of household electrical appliances and similar products. - General safety regulations
• EN 60335-2-102 Safety of household electrical appliances and similar products. - Special regulations for appliances tted
with gas, diesel or solid fuel burners and electrical connections.
• EN 62233 Measurement methods for electromagnetic elds of electrical appliances for home use and similar goods
regarding human exposure.
• EN 50581 Technical Documentation For The Assessment Of Electrical And Electronic Products With Respect To The
Restriction Of Hazardous Substance
• EN 7129 Domestic and similar gas systems powered by the distribution mains.
• UNI 10412-2 Hot water heating system - Safety requirements - Specic requirements for systems with domestic type
heating devices powered by solid fuel with built-in stove, with total re power not over 35 kW.
• UNI 10683 Heat generators operating with wood or other solid bio fuels - Installation requirements
• UNI EN 303-5 Heating boilers. - Heating boilers for solid fuels, manually and automatically stoked, nominal
heat output of up to 500 kW - Terminology, requirements, testing and marking.
• UNI EN 1443 Fireplaces - General requisites
• UNI EN 1856-1 Chimneys - Requirements for metal chimneys - System chimney products.
• UNI EN 1856-2 Chimneys. Requirements for metal chimneys - Metal ue liners and connecting ue pipes.
• UNI EN 13229 Insert appliances including open res red by solid fuels - Requirements and test methods
• UNI EN 13240 Roomheaters red by solid fuel - Requirements and test methods
• UNI EN 13384 Fireplaces - Thermal calculations and dynamic uid.
• UNI EN 14785 Residential space heating appliances red by wood pellets - Requirements and test methods
• UNI EN ISO 12100 Machine safety.
6
01.4 USE AND STORING OF THE INSTALLATION AND MAINTENANCE MANUAL
• Recipients of the manual
The use and installation manual is addressed to users responsible for the installation, operation and maintenance of the stove; particular
attention must be given the parts of the manual concerning safety.
If the product is subsequently resold, the user is requested to hand over this sheet and to inform the manufacturer of the name of the
new owner, so that the latter may receive any updates issued.
• Scope of the manual
The manual contains information on the correct use of the product in accordance with the purposes for which it was designed and built.
It also provides information about loads, commissioning, repair and maintenance of the stove in conformance with the limits set down
by the manufacturer.
• Conservation of the manual
The installation and maintenance manual is an integral part of the product and must be conserved up to the time when the stove is
dismantled. It must be kept in a protected, dry place out of direct sunlight and near the product so that it is always readily available for
consultation.
Should the manual get damaged, the user must request a copy from the retailer where he purchased the appliance. When requesting
assistance, always make reference to the MODEL, LOT and SERIAL NUMBER indicated on the label shown in
CHAP.05.2 - PRODUCT
IDENTIFICATION.
• Updating the manual
The installation and maintenance manual reects the status of the technology at the time the product was marketed. The manufacturer
reserves the right to make modications to the product, and consequently the relative manual, without any obligation to update previous
editions.
01.5 MANUFACTURER LIABILITY AND WARRANTY CONDITIONS
Upon the delivery of this manual, Jolly Mec S.p.A. cannot be held liable, whether civil or criminal, for accidents due to partial or total
non-compliance with the specications herein contained.
The manufacturer is especially held harmless from any liability in the following cases:
• Improper use of the product
• Use not intended by specic national regulations
• Incorrect installation
• Faults in the electrical connections, the connections of the fume exhaust system and/or the comburent air ducting system e and in
plumbing connections
• Failure to carry out maintenance as prescribed in this manual
• Unauthorised modications or operations
• Use of replacement parts that are non-original or not specic to the model
• Total or partial failure to follow the instructions
• Exceptional events (e.g.: breakages due to natural or accidental events as lightening, short circuits etc.)
• Damage caused by electrical power cuts, sudden uctuation of supply voltage, electromagnetic elds
• Use of fuel with characteristics other than those recommended in this manual
In the above cases the warranty is void.
Please refer to Annex SM082 for details on the warranty conditions and compiling the relative certicate.
In the event of a malfunction or intervention request by a specialised Technical Service Center, the user must be
able to demonstrate the use of fuel with the characteristics required by this manual.
The Manufacturer disclaims all liability concerning anomalies or malfunctions caused by use of FUEL which does not
comply with the recommended requirements.
NOTE
7
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CHAP.02 ACCIDENT PREVENTION / SAFETY REGULATIONS
02.1 GENERAL CONSIDERATIONS
• The manual refers to essential aspects of the directives, regulations and dispositions on using the machine, summarising
its most signicant points.
• General legal regulations and mandatory rules regarding injury prevention and environmental protection must be
observed. These obligations also include regulations regarding the use of personal protective equipment.
• For all work to be done on the system, the following dispositions and regulations in force must be observed regarding
accident prevention, following the indications.
• Before using the system the rst time, the user must have read and understood the instruction manual perfectly and this
chapter in particular.
• The user must also make sure that the machine is always in good condition as regards its safety requirements.
• During maintenance and inspection activities, wear the protective garments specied in following
CHAP.02.4 -
EQUIPMENT FOR OPERATORS AND MAINTENANCE PERSONNEL.
Cleaning and maintenance activities
may only be performed with the equipment cold and preferably disconnected from the power mains or with the main
switch in the “O” position.
• Danger warnings and signals in the form of plates, labels and markings must not be removed or made unidentiable. If
they are worn or broken, they must be replaced.
• Modications, additions or transformations must not be made on the machine and its components without the
manufacturer’s authorisation. This is valid rst and foremost for installation and regulation of the installed safety devices.
Failure to comply with this warning relieves the Manufacturer of all and any responsibility.
• Make sure, before starting up every time and after carrying out maintenance, that dismantled parts have been repositioned
correctly and in particular all the protection devices that impede access to the machine.
02.2 SAFETY REGULATIONS FOR ROUTINE MAINTENANCE AND USE
• The user and/or owner of the product is required, in accordance with the laws in force, to assign the installation and
maintenance to qualied and specialised operators, and acknowledge the risks and hazards should they fail to observe
this requirement.
• Children of at least 8 years old, people with reduced physical, sensory or mental capabilities, or lacking the experience or
the needed knowledge can use the device only under surveillance or having been instructed on the device safe use and
on the understanding of the deriving dangers. Children are not allowed to play with the device. Cleaning and maintenance
are meant to be performed by the user and not by unsupervised children.
• The settings and programming of the product must only be performed by adults who have received suitable and specic
training. Errors or incorrect settings can create hazardous conditions and trigger malfunctions with relative consequences
for persons and things.
• Before any cleaning and/or routine or extraordinary maintenance on the machine, disconnect it from all energy sources;
in particular, turn the electrical power switch to “O”.
• Prior to installation, the user and installer are obliged to check that the mains electrical supply to which the machine will be
connected, corresponds to the voltage on the identification plate (see
CHAP.05.2 - PRODUCT IDENTIFICATION
),
and that it is equipped with all suitable safety devices to classify the electrical system as compliant with applicable safety
standards. If this is not the case, contact a Qualified Technician to adapt the system to required standards.
• Upstream from the machine (at the user’s expense) on the electrical power supply line, a bipolar switch must be installed
that is able to intercept all the current phases (see
CHAP.06 - TECHNICAL DATA
).
• The irradiation area includes the area between the opening of the hearth and up to 0,9 metre of space frontally as well as
laterally. No inammable object must be left in this area (such as: inammable liquids, re-starting products or rewood,
drapes, wooden decorations, rugs, etc.).
• Do not use the stove to dry clothes, it could overheat and cause an outbreak of re.
• ATTENTION - BEWARE OF BURNS, most of the outer surfaces of the stove are very hot, door handle, glass, metal
sides, majolica or metal top, fume exhaust pipe etc. Never touch the stove with naked hands when it is running; always
use heat protection gloves, such as those supplied with the stove, when handling all parts.
• Before doing any internal cleaning or maintenance, you must wait until the machine reaches the ambient temperature.
• If the stove is in alarm status due to a malfunction, do not attempt to restart it before nding out what has caused the heat
generator to shut down.
• Never wash the internal parts of the combustion chamber with water.
8
• In alarm status for failed start up, do not try to restart the appliance until the rebox has been thoroughly cleaned.
• The appliance must always be started up with the rebox empty, without pellets and without unburned fuel from previous
use.
• Do not attempt to ignite the fuel with inammable liquids or solids; the stove must ignite automatically via the electrical
components installed onboard.
• Do not load pellets manually into the rebox before or whilst the appliance is running.
• Keep the ventilation grids in the area the appliance is installed in clean conditions.
• Never load any fuel other than pellets into the stove storage hopper. Corn, nuts or other combustible materials must not be
used as fuel for the appliance.
• Check and periodically clean the fume exhaust pipe, from the appliance to the ue (Union).
• It is strictly prohibited to start up the product with the combustion chamber door open or allow it to run with the glass broken.
• In case of need and if any operating problems persist, the user should contact the specialised Technical Assistance Center.
• Nevertrytostartthedeviceusingethylalcoholorotherammableliquids.
02.3 SAFETY REGULATIONS FOR EXTRAORDINARY MAINTENANCE AND INSTALLATION
• The user and/or owner of the product is required, in accordance with the laws in force, to assign the installation and
maintenance to qualied and specialised operators, and acknowledge the risks and hazards should they fail to observe
this requirement.
• The installation of the heat generator and the relative combustion product exhaustion system, the electrical connections,
the commissioning and extraordinary maintenance services MUST always be performed by qualied and licensed
professional staff.
• The product must be installed in accordance with the laws and standards in force in the State, Region or Area in which
the machine is installed.
• Installation in bedrooms, rooms with a volume below 15 m3 or with explosive atmospheres is strictly prohibited.
• The system installer MUST issue a Declaration of compliance for the work performed after commissioning the system,
in accordance with the laws in force related to system safety standards.
• The installation technician must inform the user on safe equipment use.
• The installation operator is responsible for the installation and is therefore required to perform the work to top workmanship
standards.
• Theappliancemustbeconnectedtoacombustionproductexhaustionuebuiltinaccordancewithapplicable
standardsandcertiedwithadeclarationofcompliance.
• Should any installation defects arise during the optional Commisisoning service, the specialised Technical Service
Center, can refuse to endorse use of the product for safety reasons and submit a written Servicing Report to the User
informing him that he and the Installation operator shall be jointly liable for any damage to persons, animals or things if
used.
• Before installing the machine, the customer and installation operator must ensure that the ooring on which it will be
positioned is suitably levelled and can support the weight (see
CHAP.06 - TECHNICAL DATA
). IIf there is any doubt
on the solidity of the ooring, it is essential to have a Structural Engineer verify relative installation feasibility.
• Only specialised and qualied personnel may work or carry out checks inside the machine, complying with safety
regulations.
• Prior to installation, the user and installer are obliged to check that the mains electrical supply to which the machine will be
connected, corresponds to the voltage on the identification plate (see
CHAP.05.2 - PRODUCT IDENTIFICATION
),
check that the system is sized so as to bear the maximum load required of the product, and also that it is equipped with
9
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all suitable safety devices to classify the electrical system as COMPLIANT with applicable safety standards. If this is not
the case, contact a Qualied Technician to adapt the system to required standards.
• The power cord plug must be connected only AFTER the conclusion of the installation and assembly of the device, and
must remain accessible after installation if the device does not have a suitable and accessible double-pole switch.
• Personnel assigned to handling the machines and equipment must always wear industrial gloves and boots.
• The Maintenance Operator must recommend the Customer to sign an annual maintenance contract for the product, so
as to maintain the levels of safety and efcient performance of the product.
• The Maintenance Operator must check the working hours of the product between one maintenance intervention and
another, to verify the actual work load of the stove. The actual hours of operation shall be reset at the end of the Technical
intervention and indicated on the Servicing Report.
02.4 EQUIPMENT FOR OPERATORS AND MAINTENANCE PERSONNEL
Every operator performing maintenance on the machine, must wear safety garments and personal protective equipment:
1 Protection headphones
2 Gloves hand protections
3 Respiratory mask
4 Face mask or goggles
5 Accident prevention boots
6 Overalls or smock
02.5 RESIDUAL RISKS
Though JOLLY MEC CAMINETTI S.p.A. does everything within its power to produce its systems with the greatest competence regarding
safety and consulting all the directives, laws, and regulations available, there are still, if minor, some residual risks during the phases of:
• TRANSPORT AND INSTALLATION
• ELECTRICAL CONNECTIONS (Which must be done by a qualied electrician)
• MAINTENANCE
Therefore, the technicians who perform these tasks must take these residual risks into account.
Removal or tampering with the protection and safety devices can be only be done voluntarily and may cause
serious injury to people.
Replace the safety signals when they become illegible or come off.
WARNING
10
CHAP.03 HANDLING AND TRANSPORT
03.1 RECEIVING GOODS
The product is delivered on pallets, packaged in a cardboard box with a cellophane wrapping.
when receiving merchandise, check that:
• all packaging is intact
• all of the merchandise indicated on the delivery bill has actually been delivered
• the supply corresponds to the order specications;
• if the packaging is damaged, check the condition of the contents, because any breakages must immediately be reported
to the carrier and to the retailer.
• check there is no damage to any supplied elements; if there is any breakage detected, report it as soon as possible to
the carrier and to the retailer.
If any material listed on the delivery note is missing, report it to the retailer as soon as possible.
03.2 LIFTING AND TRANSPORT
Personnel in charge of handling the product must have read and thoroughly understood the safety prescriptions in
CHAP.02 -
ACCIDENT PREVENTION / SAFETY REGULATIONS
of this manual and must wear work gloves and safety footwear.
For safety reasons, unauthorised persons must not be in the area while the product is being moved.
The product must be moved only with a trolley or pallet fork, and never with belts, chains, overhead cranes (see
CHAP.06 - TECHNICAL
DATA
for the weight). All parts of the packaging coming into contact with the crane, belts or straps must be protected.
Unless there are obstacles, lift the product to a maximum of 30 cm from the ground and move it slowly, avoiding jerky or brusque
movements.
Danger of crushing, collision and abrasions.
WARNING
Danger of suffocation
Make sure that children do not come into contact with packaging materials, plastic lm or polystyrene as this could cause
suffocation.
WARNING
11
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Danger of environmental pollution
Adopt positive civic behaviour and DO NOT disperse the packaging into the environment, but take it to waste disposal
centres for recycling. All packaging can be recycled, as it consists of wood, polyethylene film, polystyrene and cardboard
WARNING
The machine must be disposed of in a manner that complies with the laws in force and the environment.
When taking it to the disposal rms, handle the stove as described in
CHAP.03 - HANDLING AND TRANSPORT.
NOTE
CHAP.04 ECOLOGICAL REGULATIONS
04.1 DISPOSAL OF THE MACHINE
Directive2012/19/UE(wasteelectricalandelectronicequipment-WEEE):informationforusers.
The crossed-out wastebasket symbol on the appliance means that at the end of its useful lifespan, the product must be disposed of
separately from ordinary household wastes.
The user is responsible for delivering the appliance to an appropriate collection facility at the end of its useful lifespan.
Appropriate separate collection to permit recycling, treatment and environmentally compatible disposal helps prevent negative impact
on the environment and human health and promotes recycling of the materials making up the product.
For more information on available collection facilities, contact your local waste collection service or the shop where you bought this
appliance.
12
A. EXTERNAL CLADDING
If present, dispose of separately as per type of material:
- Metal
- Glass
- Tiles or ceramics
- Stone
C. INTERNAL CLADDING
If present, dispose of separately as per type of material:
- Metal
- Refractory materials
- Insulation panels
- Vermiculite
- Insulation, vermiculite and refractory materials
that have come into contact with ame or ue gases
(dispose of in mixed waste)
B. GLASS DOORS
If present, dispose of separately as per type of material:
- Glass ceramic (re door): dispose of in
aggregates or mixed waste
- Tempered glass ( furnace door): dispose of in
glass
D. ELECTRICAL AND ELECTRONIC COMPONENTS
Wiring, motors, fans, circulators, displays, sensors, spark
plugs, electronic boards.
Dispose of separately at authorised collection facilities in
compliance with the WEEE Directive 2012/19/EU.
E. METAL STRUCTURE
Dispose of separately into metal
G. HYDRAULIC COMPONENTS
Pipes, ttings, expansion tank, valves.
If present, dispose of separately as per type of material:
- Copper
- Brass
- Steel
Other materials
F. NON-RECYCLABLE COMPONENTS
I.e: Seals, hoses made of rubber, silicone or bres.
Dispose of in mixed waste
END-OF-LIFE DISPOSAL OF THE EQUIPMENT COMPONENTS
(REGULATION(EU)2015/1185-AnnexII-par.3-a)-3))
INSTRUCTIONS FOR CORRECT PRODUCT DISPOSAL
The owner is fully and exclusively liable for stove demolition and disposal according to laws in force in his/her country regarding safety,
respect and protection of the environment. At the end of its useful life, the product must not be disposed of together with urban waste.
It can be delivered to the appropriate differentiated collection centres set up by the municipal administrations, or to retailers that provide
this service. Differentiated product disposal allows you to avoid possible negative consequences for the environment and health, deriving
from its inappropriate disposal, and allows you to recover the materials of which it is composed in order to obtain signicant energy and
resource savings.
The following table and the related exploded view to which it refers highlight the main components that can be found in the appliance
and the indications for their correct separation and disposal at the end of their life.
More specically, electrical and electronic components must be separated and disposed of at authorised disposal facilities, in compliance
with European Directive 2012/19/EU and relevant national transpositions.
13
ENGLISH
CHAP.05 DESCRIPTION
05.1 PRODUCT PRESENTATION
Jolly-Mec products are the result of over forty years experience in the wooden biomass
combustion sector; they are designed and engineered to meet the increasing demands of
today’s markets with high performance levels and a modern design.
The CULT 8 kW UP 5S stoves for air and pellets are heating systems approved to EN
14785:2006 European Standard requirements issued by an independent body accredited by
the European Commission for machine commissioning and certication.
The CULT 8 kW UP 5S stoves are high efciency products providing air heating, fuelled by
an alternative and renewable energy source: Wooden PELLETS.
A design that is always up to date, maintaining the tradition and irreplaceable cosiness of a
warm home.
These are heating systems with state-of-the-art features; they have a robust structure, a FIRE
FLECTOR cladding in the combustion chamber and a heat exchanger where a fan is used to
circulate the air to heat the environment.
The particular constructional features allow it to reach a comfortable temperature extremely
quickly using reduced amounts of fuel.
Combustion is controlled by an electronic control unit with the following main functions and
features:
• Touchradioremotecontrolwithdisplay:Wide backlit LCD display allowing operators
to interface with the product, set the operating parameters and receive work status data.
• Timer-controlledthermostat: used to set the start-up and switch-off times along with
relative temperatures.
• Ambienttemperature: setting and viewing of the current ambient temperature on the
display.
• Output levels: possibility to adjust the heat output to ve different levels and to set the
Silent mode.
• Operatingmode: displays real time product operating modes.
• Multi-language: choice of ve European languages.
They are also tted with:
• PELLET hopper (for the capacity see specications).
• A practical drawer to collect the ashes.
• Thermal safety device against possible overheating.
• Safety device against possible clogging of the ue pipe.
• Tangential fan for the exchange of air in the environment.
• Fume exhaust fan.
• Electrical resistance to start combustion.
PELLET combustion products must only be used with the combustion chamber door closed.
WARNING
The various elements of the cladding must be handled carefully, as being satin-nished, polished or painted, they
could be scratched or dented during the handling or assembly phases.
The chromatic variations of the painted surfaces, especially those in different materials and nishes and subject to
different temperatures, cannot be deemed reason for dispute as they depend upon the natural characteristics
of the materials and the use of the product.
NOTE
CULT
14
The illustrated example plate may differ in graphics from the original afxed to the product.
NOTE
1
Product model
2
CE marking
3
Year of commissioning and certication
4
Reference standard
5 Performance declaration No.*
6
Product LOT N°
7
Product sales code
8
Product serial number
*Pursuant to European Regulation No. 305/2011, manufacturers are now required to have the DoP - Declaration of
Performance for each product of own design concerned; Jolly-Mec did namely provide all of these documents in downloadable electronic
form that you can easily see on the website of the Company at the following address: http://www.jolly-mec.it.
WARNING
05.2 PRODUCT IDENTIFICATION
It is COMPULSORY to indicate the product MODEL, the LOT number
and SERIAL NUMBER in all communications with the Manufacturer.
Identication numbers are printed on the adhesive plate located on
the back of the device as illustrated on the right. Stove performance
values measured during inspection tests according to the indicated
reference and EC markings are also included on the plate
Via San Giuseppe, 2 - 24060 Telgate - BG - ITALY
Tel. +39.035.8359211 - fax +39.035.8359200
www.jolly-mec.it - [email protected]
Potenza elettrica nominale
Rated electrical power
Elektr. Leistungsaufnahme
Puissance électrique nominale
Potencia eléctrica nominal
Distanza minima materiali combustibili adiacenti
Min. clearance from combustible materials
Abstand zu angrenzenden entzündlichen Stoffen
Distance aux matériaux combustibles
Distancia a materiales combustibles adyacentes
Utilizzare solo combustibili raccomandati
Use recommended fuels only
Verwenden Sie nur die empfohlenen Brennstoffsorten
Utiliser seulement des combustibles recommandés
Utilizar sólo los combustibles recomendados
CO emissioni
CO emissions
CO emission
Emission de CO
Emisión de CO
Tensione/Frequenza nominale
Rated voltage/frequency
Spannung/Nennfrequenz
Tension/Fréquence nominale
Tensión/Frecuencia nominal
Temperatura dei fumi
Flue gas temperature
Abgastemperatur
Température des fumées
Temperatura de los humos
Leggere e seguire le istruzioni di funzionamento
Read and follow the operating instructions.
Lesen und befolgen Sie die Betriebsanleitungen
Lire et suivre les instructions de fonctionnement
Leer y seguir las instrucciones de funcionamiento
Potenza termica nominale
Rated heat output
Nenn-Heizleistung
Puissance nominale
Potencia térmica nominal
N° lotto:
230 V
Pellets - Granulé de bois
Cod: CULT/6KW/UP/N
Emissioni polveri
Dust emissions
Emission poussières
Staubemmissionen
Emission de polbo
112,4 °C
CULT 6 kW UP
Matr: 000000
Pt
CO @ 13% O
Tf
18
50 Hz
325 W
6,3 kW Nominal
Nominal
Ignition
48 W
Dust @ 13% O
n° DOP JM00182
the dop was drafted on the basis to the test report of accredited laboratory the accreditation
number of the laboratory is 2456 TÜV Rheinland Energy GmbH
80,7 mg/m
201,4 mg/m3
Apparecchio per il riscaldamento domestico alimentato a pellet di legno - Residential space heating
appliance fired by wood pellet - Mit Holzpellets befeuerte Wärmeerzeuger für den Wohnbereich -
Appareil de chauffage domestique alimenté au pellet de bois - Aparato para calefacción domestica
alimentado con pellets de madera
Reduced
2,9 kW
Qtot
6,7 kW Nominal
3,0 kW
Potenza bruciata
Burned power
Max Heizleistung
Puiss. max. disponible
Potencia quemada
93,5 %
95,1 %
Rendimento
Efficiency
Wirkungsgrad
Rendement
Rendimiento Reduced
Nominal
Working
32
2
73,5 °C
Reduced
Reduced
17,3 mg/m3Nominal
Nominal
Reduced
B=100 mm
S=150 mm
L'apparecchio non può esser utilizzato in canna fumaria condivisa - The appliance can not be used
in flue shared - Das Gerät kann nicht im gemeinsamen schorustein verwendet werden - L'appareil
ne peut pas etre utilisè dans conduit partagè - El aparato no se puede utilisar en tubo de humos
compartido
F=900 mm
L000000
EN 14785:200
1
2
4
5
3
6
7
8
yy
15
ENGLISH
All appliance tests, nal inspection and ne-tuning was performed using the recommended certied pellets. Jolly
Mec Caminetti S.p.A. is not responsible for malfunctions, breakdowns or problems due to the use of pellets that are not
recommended, as combustion parameters vary according to the quality of the pellets.
To achieve best operational results, it may be necessary to change the default factory settings on the control unit during
the optional Commissioning service. These operations must only be performed by a specialised Technical Service Center.
WARNING
CHAP.06 TECHNICAL DATA
06.1 HOMOLOGATION
Technical specications resulting from laboratory tests conducted according to EN 14785:2006 test methods at the CERTIFICATION
institute.
Description CULT 8 kW UP 5S UM
Nominal burning output 9,2 kW
Nominal heat output 8,3 kW
Nominal heating power released into the environment 8,3 kW
Reduced burning output 4,4 kW
Reduced heat output 3,9 kW
Reduced heating power released into the environment 3,9 kW
Nominal output consumption 1,90 kg/h
Reduced output consumption 0,90 kg/h
Nominal output efciency 89,7 %
Reduced output efciency 88,7 %
Rated voltage 230 V
Rated frequency 50 Hz
Electrical absorption
(Switching on - nominal power - reduced power - stand-by) 330 - 67 - 29 - 3 W
Device mass 99,2 kg
Standard hopper capacity 15 kg
Flue draught 10,0 Pa
Fume exhaust diam. 80 mm
Average fume Temperature at nominal output 188,7 °C
Average fume Temperature at reduced output 141,5 °C
CO (13% O
2
) at nominal output 0.010 %
CO (13% O
2
) at reduced output 0.015 %
CO (13% O
2
) at nominal output 127 mg/Nm
3
CO (13% O
2
) at reduced output 182 mg/Nm
3
NOx (13% O
2
) at nominal output 94 mg/Nm
3
NOx (13% O
2
) at reduced output 131 mg/Nm
3
OGC (13% O
2
)at nominal output 1mg/Nm
3
OGC (13% O
2
) at reduced output 2mg/Nm
3
Polveri (13% O
2
) at nominal output 13 mg/Nm
3
Polveri (13% O
2
) at reduced output 15 mg/Nm
3
CO
2
at nominal output 12,4 %
CO
2
at reduced output 7,6 %
Nominal fume mass output 5,1 g/s
Reduced fume mass output 3,9 g/s
Average heated area* 56 - 88 m
2
Minimum air distance from inammable side wall 150 mm
Minimum air distance from inammable rear wall 100 mm
Frontal air distance from inammable material 900 mm
Comburent air pipe diameter 50 mm
Energy efciency class A+ -
*According to the typology of building and insulation (Referred to the need of 55 W/m3and 35 W/m3; room height 2,7 m).
The declared output may vary according to fuel type.
16
06.2 RECOMMENDED FUELS
A pellet product’s performance is signicantly linked and highly inuenced by the type and quality of wooden pellets that is burned. It is
important to choose pellets that have no debris or impurities. The Association of Pellet Manufacturers with the Italian Thermotechnical
Committee have established standards for identifying pellets in terms of energy*.
As the efciencies of different wooden PELLETS qualities differ, likewise the efciency and heat capacity emitted by the product running
on pellets will vary. Similarly, unburned residue left in the combustion chamber is inversely proportionate to pellet quality: the lower the
pellet purity, the faster dirt accumulates in the machine.
Jolly Mec Caminetti S.p.A recommends the use of the same type of pellets used during the optional Commissioning service, i.e. when the
settings and calibrations were made to suit the loaded combustible materials. Continuous switching of types and qualities of combustible
materials will require continuous adjustments to settings by the specialised Technical Service Center, which can not be endorsed by the
Manufacturer.
The main quality certications for PELLETS on the European market are DIN Plus, Ö-NormM7135 and UNI EN ISO 17225-2 (class
A1), which guarantee the following quality standards:
Store pellets at least 1 m from the appliance, in a dry place and not outdoors, not even under porches or roongs.
Do not use pellets that are very hard and with different dimensions; the mechanical parts are sized and tested for use with pellets with
the above-mentioned characteristics.
Nobreakdownormalfunctiondependingonthequalityofthepelletsusedand/orbythedosageofthequantitywillbecovered
bythewarranty.
PELLET QUALITY IS VERY IMPORTANT; PLEASE READ THIS SECTION CAREFULLY
WARNING
*CERTIFIED PELLET CHARACTERISTICS
Powder 1% maximum through a 3.2 mm screen
Apparent density
680 Kg/m3minimum
Dimensions
6 mm diameter from 25 to 30 mm of maximum length
Ash content
1% maximum
Humidity
8% maximum
Heating power
4,9 kWh/Kg
Packaging in eco-compatible or biodegradable material sacks
WHAT YOU SHOULD KNOW ABOUT PELLETS:
pellets are obtained by a drawing process using sawdust discarded by virgin wood processing systems and therefore
have no chemical additives. The consistency, compactness and strength with which the pieces remain intact is due to a
substance contained in wood called lignin; this acts as a binder during the compression phase.
The various qualities of combustible materials can also depend on the sawdust mix used to produce the pellets, which
generally have a standard length of between 5 and 30 mm, a diameter of between 5 and 6 mm, a weight of from 600 to
700 Kg/m3and a humidity of no more than 8% of its weight.
One advantage over wood is its greater heating power; in fact, when using good quality wood, it is possible to achieve
about 4.3kWh/Kg with a humidity rate of up to 15%, whilst with pellets this can climb to 4.9kWh/Kg and a water content
of a maximum of 8%.
The sacks of pellets must be stored in a clean, dry place.
NOTE
17
ENGLISH
06.3 COMPONENTS
The device is supplied with the following components:
• Installation, use and maintenance manual.
• Use and maintenance accessories (see CHAP.08.6 - ORDINARY MAINTENANCE).
• Power cord to connect the stove to the mains.
• Cladding.
• Remote control.
Part List:
1.
Hot air outlet
2.
Handle for opening the door
3.
Lid for loading pellets
4.
Combustion chamber grid
5.
Firebox
6.
Ash drawer
7.
Combustion chamber door
8.
Pellet hopper
9.
Electronic control unit
10.
Comburent air inlet tube Ø50 mm
11.
Emergency console
12.
Safety thermostat with manual reset
13.
Electrical socket with fuses and Main electric switch
14.
Room temperature probe
15.
Fume pressure switch
16.
Heating fan
17.
Combustion and fume exhaust fan
18.
Pellet loading auger gear motor
19.
Pellet loading auger
20.
Electrical heating element for lighting
21.
Flue-gas outlet Ø80mm
1
7
2
6
5
4
3
11
9
21
15
14
8
10
12
13
16
19
18
20
17
18
06.4 DIMENSIONS
All measurements are in mm.
C
A
B
A
Ø 541
B1150
C
Ø 541
19
ENGLISH
The external air intakes must be made so that they cannot get accidentally covered and if they have an insect
protection mesh they must be cleaned periodically to prevent clogging with dust and dirt, especially in periods with intense
pollen concentrations.
NOTE
CHAP.07 POSITIONING AND CONNECTIONS FOR THE INSTALLER
07.1 SETTING UP OF EXTERNAL AIR INTAKES AND ELECTRIC CURRENT
The device must only be installed indoors and on surfaces
that can support the load. If the existing construction does not
meet this requirement, it will be necessary to take appropriate
measures (e.g. installing a load distribution plate). The appliance
must be installed in an area where the appliance itself, gas
exhaust pipes and ue can be easily accessed for maintenance.
Fig. 1 illustrates minimum distances that must be observed, all
measures must be in mm.
The lateral distance from the adjacent wall, according to
installation, is to be maintained on both sides.
1.
Electrical socket
2.
External air inlet (see chap. 07.4)
3.
Rear panel
4.
Side panel
As indicated in the national reference standard UNI
10683:2012, the product can not be installed in
rooms with a volume of under 15 m3.
NOTE
Bear in mind that the minimum distances from
inammable materials are:
Minimum air distance from inammable side wale: 150 mm
Minimum air distance from inammable rear wall:
100 mm
Frontal air distance from inammable material: 900 mm
as indicated in CHAP.06.1 - HOMOLOGATION
NOTE
- View from the back (main quotes for carrying out installation)
Fig.1
max 1250
100
150
900
1
32
4
Front view
View from
above
20
1
. Airtight steel sheet
metal
2
. 45° Curves
3
. Fume exhaust
4
. External insulated ue
5
. Insulated T union for
condensation
6
. Non-insulated pipe
07.2 FLUE OR FUME EXHAUST SYSTEM
The ue or fume exhaust system is a fundamental element for the proper functioning of the stove and must comply with the following
general standards:
EN1856-1 Chimneys. Requirements for metal chimneys - Part 1: System chimney products
EN1856-2 Chimneys. Requirements for metal chimneys - Part 2: Metal ue liners and connecting ue pipes
UNI 10683 Heat generators operating with wood or other solid bio fuels - Installation requirements
The diameter of the ue must be sized according to the technical specications of the appliance and type and place of installation. Each
appliance must have its own chimney ue without any inlets from other appliances.
The exhaust duct of the combustion products generated by the forced draught equipment must respond to the following requirements:
• it is necessary to use union joints and pipes with pressure resistant seals, as the union of the ue could be slightly pressurised
while the appliance running
• all changes in direction must be open to inspection to facilitate maintenance
• correct draught to maintain depression in the combustion chamber, as per the technical specications, must be guaranteed
• it must be watertight, waterproof and suitably isolated and insulated
• must be made of suitable materials that resist normal mechanical stress, heat, the action of the combustion products and acid
condensations
• must be prevailingly vertical structures with deviations from the axis not greater that 45°
• must be adequately distanced from combustible or inammable materials via an air space or suitable insulation
• must have an internal section which is preferably circular: square or rectangular sections must have rounded corners with a
radius of no less than 20 mm
• must have an internal section that is constant, free and independent
If the ue is installed externally it must be insulated to prevent the cooling of fumes and formation of condensation. The same is valid for
the tract from the roof to the chimney cap (Torrino). For the union between the stove and the ue, or if there are deviations or curves, for
easier, quicker and safer installation, we recommend using double-walled stainless steel pipes.
The use of pipes in bre cement for connecting the equipment to the ue is forbidden.
Exhaust pipes must not run through rooms where the installation of combustion equipment is forbidden. The union must be connected
to the ue in such a way as to ensure they remain airtight when the appliance is operating in pressurised conditions and to avoid the
formation of condensation and its conveyance to the appliance.
It has to be avoid, as much as possible, the assembly of
horizontal sections. In any case, the horizontal segment (or its
horizontal projection) do not have to be longer than two meters
with minimum slope not less than 5%. The horizontal section
does not have to be connected directly to the smoke fan output
but after the rst vertical segment (6) Fig.1.
The chimney system for the smoke exhaust MUST be
dimensioned and projected by a Qualified Engineer.
He will determine the proper smoke exhaust system
taking into consideration the product technical data,
kind of installation, installation location and mostly the
installation technical regulation in force. The Engineer
willgiveindicationstotheinstalleraboutthematerialsto
use,smokepathsection,insulationthickness,corrosion
resistance and all requirements needed for the correct
workingofthesystemproduct-chimney.
Thecorrectdimensionoftheairintakeforventilationand
aeration of the installation location MUST be veried in
conformitywiththetechnicalregulationinforce.
Malfunctioningoftheproductcausedbyasmokeexhaust
not properly projected and dimensioned WILL NOT be
objectofobjectionstoJolly-MecandinterventionsatJolly
Mec charge.
For appliance that must reach ceiling or wall exhaust outlets
that are not coaxial with regard to the issue of the fumes from
the machine, changes in direction must be made using an open
elbow of 45° (see Fig.1).
The use of counter slope elements is forbidden. The ue union
must have a constant section and allow soot to be collected and
swept away. Changes in cross-section are only allowed at the
outlet of the heat generator: the use of adaptors on the coupling
with the chimney ue is prohibited.
Running other air ducts and installation pipes inside the exhaust
pipes, even if oversized, is forbidden.
Exemple scheme for back ue-gas outlet
Fig.1
1
3
2
2
4
5
6
6
Table of contents
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