Jolly Mec SYNTHESIS MODULAR 80 Service manual
SM152 EN REV06 2022_03
SYNTHESIS MODULAR 80
SYNTHESIS MODULAR 68
SYNTHESIS 60
INSTALLATION, USE AND
MAINTENANCE MANUAL
To be kept by the purchaser
Pellet operated air heating fireplace
SYNTHESIS MODULAR 80 SYNTHESIS MODULAR 68 SYNTHESIS 60
Dear Customer,
thank you for having chosen to heat and save with a Jolly Mec product. Please carefully read and keep this sheet
before using the equipment.
This sheet provides necessary information and suggestions on how to correctly install, use, clean and maintain
the product. Knowing and observing these instructions will allow you to fully and safely enjoy the potential your
equipment can oer you.
SM152 EN REV06 2022_03 3
ENGLISH
TABLE OF CONTENTS
CHAP.01 PREMISES...................................................................................................................................4
01.1 WARNINGS .................................................................................................................................................. 4
01.2 SYMBOLOGY............................................................................................................................................... 5
01.3 APPLIED STANDARDS ............................................................................................................................... 5
01.4 USE AND STORING OF THE INSTALLATION AND MAINTENANCE MANUAL........................................ 6
01.5 MANUFACTURER LIABILITY AND WARRANTY CONDITIONS ................................................................ 6
CHAP.02 ACCIDENT PREVENTION / SAFETY REGULATIONS..............................................................7
02.1 GENERAL CONSIDERATIONS ................................................................................................................... 7
02.2 SAFETY REGULATIONS FOR ROUTINE MAINTENANCE AND USE ....................................................... 7
02.3 SAFETY REGULATIONS FOR EXTRAORDINARY MAINTENANCE AND INSTALLATION ...................... 8
02.4 EQUIPMENT FOR OPERATORS AND MAINTENANCE PERSONNEL ..................................................... 9
02.5 RESIDUAL RISKS ........................................................................................................................................ 9
CHAP.03 HANDLING AND TRANSPORT................................................................................................ 10
03.1 RECEIVING GOODS.................................................................................................................................. 10
03.2 LIFTING AND TRANSPORT ...................................................................................................................... 10
CHAP.04 ECOLOGICAL REGULATIONS................................................................................................ 11
04.1 DISPOSAL OF THE MACHINE .................................................................................................................. 11
CHAP.05 DESCRIPTION..........................................................................................................................13
05.1 PRODUCT PRESENTATION ..................................................................................................................... 13
05.2 PRODUCT IDENTIFICATION .................................................................................................................... 14
CHAP.06 TECHNICAL DATA ...................................................................................................................15
06.1 HOMOLOGATION ...................................................................................................................................... 15
06.2 RECOMMENDED FUELS .......................................................................................................................... 16
06.3 COMPONENTS .......................................................................................................................................... 17
06.4 DIMENSIONS ............................................................................................................................................. 18
CHAP.07 POSITIONING AND CONNECTIONS FOR THE INSTALLER .................................................19
07.1 FLUE OR FUME EXHAUST SYSTEM ....................................................................................................... 19
07.2 INSTALLATION ROOM VENTILATION ..................................................................................................... 20
07.3 ASSEMBLY SEQUENCE ........................................................................................................................... 21
07.4 ELECTRICAL CONNECTIONS .................................................................................................................. 26
07.5 CONTROL UNIT ELECTRICAL WIRING DIAGRAM ................................................................................. 27
CHAP.08 USE AND MAINTENANCE FOR THE USER............................................................................29
08.1 APPLIANCE OPERATIONS ....................................................................................................................... 29
08.2 CONTROL UNIT......................................................................................................................................... 29
08.3 APPLIANCE START AND USE.................................................................................................................. 30
08.4 SAFETY THERMOSTAT WITH MANUAL RESET..................................................................................... 31
08.5 EMERGENCY CONSOLE .......................................................................................................................... 31
08.6 INSET FIREPLACE EXTRACTION ............................................................................................................ 32
08.7 TIPS FOR THE USER ................................................................................................................................ 33
08.8 ORDINARY MAINTENANCE (by the costumer)......................................................................................... 34
08.9 SCHEDULED PREVENTIVE MAINTENANCE (To be done by a specialised Technical Service Center)..... 38
CHAP.09 FAULT DIAGNOSIS AND TROUBLESHOOTING....................................................................40
09.1 PROBLEMS................................................................................................................................................ 40
CHAP.10 ANNEXES.................................................................................................................................. 41
10.1 AFFIXING THE BASE WITH SLIDING GUIDES WITHOUT A STAND...................................................... 41
10.2 MOUNTING THE STAND AND BASE WITH SLIDING GUIDES ............................................................... 46
10.3 MAIN ASSEMBLY QUOTAS ..................................................................................................................... 49
CHAP.11 ANNEXES.................................................................................................................................. 54
11.1 COMMISSION REGULATION (EU) 2015/1185 ......................................................................................... 54
4
CHAP.01 PREMISES
01.1 WARNINGS
-
-
all laws
and local bylaws must be observed when installing and using the appliance, including those referring to national and
European standards
5
ENGLISH
01.2 SYMBOLOGY
In this manual, points of considerable importance are marked with the following symbology:
INSTRUCTION: Instructions regarding the correct use of the appliance.
WARNING: This point is particularly important.
DANGER: An important point regarding behaviour for preventing injury and damage to
materials is expressed.
01.3 APPLIED STANDARDS
All JOLLY MEC products are constructed according to the following directives:
• EU 305/2011 European construction products regulation.
• 2006/42/CE Machines.
• 2014/30/UE Electromagnetic compatibility (EMC).
• 2014/35/UE Low voltage (LVD) - electrical safety.
• 2011/65/EU (RoHs2) Restriction of the use of certain hazardous substances in electrical and electronic equipment
• 2014/53/UE Radio Equipment
• 2014/68/CE Pressure Equipment (PED)
And in compliance with the standards:
• CEI EN 61000-3-2 Electromagnetic compatibility (EMC) - Limits - Limits for harmonic current emissions (equipment input
• CEI EN 61000-3-3
to conditional connection.
• EN 55014-1 Electromagnetic compatibility. - Requirements for household appliances, electric tools and similar
apparatus - Emission
• EN 55014-2 Electromagnetic compatibility – Requirements for household appliances, electric tools and similar
apparatus - Immunity. Product family standard.
• EN 60335-1 Safety of household electrical appliances and similar products. - General safety regulations
• EN 60335-2-102
with gas, diesel or solid fuel burners and electrical connections.
• EN 62233
regarding human exposure.
• EN 50581 Technical Documentation For The Assessment Of Electrical And Electronic Products With Respect To The
Restriction Of Hazardous Substance
• EN 7129 Domestic and similar gas systems powered by the distribution mains.
• UNI 10412-2
• UNI 10683 Heat generators operating with wood or other solid bio fuels - Installation requirements
• UNI EN 303-5 Heating boilers. - Heating boilers for solid fuels, manually and automatically stoked, nominal
heat output of up to 500 kW - Terminology, requirements, testing and marking.
• UNI EN 1443 Fireplaces - General requisites
• UNI EN 1856-1 Chimneys - Requirements for metal chimneys - System chimney products.
• UNI EN 1856-2
• UNI EN 13229
• UNI EN 13240
• UNI EN 13384
• UNI EN 14785
• UNI EN ISO 12100 Machine safety.
6
01.4 USE AND STORING OF THE INSTALLATION AND MAINTENANCE MANUAL
• Recipients of the manual
The use and installation manual is addressed to users responsible for the installation, operation and maintenance of the stove; particular
attention must be given the parts of the manual concerning safety.
If the product is subsequently resold, the user is requested to hand over this sheet and to inform the manufacturer of the name of the
new owner, so that the latter may receive any updates issued.
• Scope of the manual
The manual contains information on the correct use of the product in accordance with the purposes for which it was designed and built.
It also provides information about loads, commissioning, repair and maintenance of the stove in conformance with the limits set down
by the manufacturer.
• Conservation of the manual
The installation and maintenance manual is an integral part of the product and must be conserved up to the time when the stove is
dismantled. It must be kept in a protected, dry place out of direct sunlight and near the product so that it is always readily available for
consultation.
Should the manual get damaged, the user must request a copy from the retailer where he purchased the appliance. When requesting
assistance, always make reference to the MODEL, LOT and SERIAL NUMBER indicated on the label shown in
CHAP.05.2 - PRODUCT
IDENTIFICATION.
• Updating the manual
editions.
01.5 MANUFACTURER LIABILITY AND WARRANTY CONDITIONS
Upon the delivery of this manual, Jolly Mec S.p.A. cannot be held liable, whether civil or criminal, for accidents due to partial or total
The manufacturer is especially held harmless from any liability in the following cases:
Improper use of the product
Incorrect installation
Faults in the electrical connections, the connections of the fume exhaust system and/or the comburent air ducting system e and in
plumbing connections
Failure to carry out maintenance as prescribed in this manual
Total or partial failure to follow the instructions
Exceptional events (e.g.: breakages due to natural or accidental events as lightening, short circuits etc.)
Use of fuel with characteristics other than those recommended in this manual
In the above cases the warranty is void.
Please refer to Annex SM082
In the event of a malfunction or intervention request by a specialised Technical Service Center, the user must be
able to demonstrate the use of fuel with the characteristics required by this manual.
The Manufacturer disclaims all liability concerning anomalies or malfunctions caused by use of FUEL which does not
comply with the recommended requirements.
NOTE
7
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CHAP.02 ACCIDENT PREVENTION / SAFETY REGULATIONS
02.1 GENERAL CONSIDERATIONS
The manual refers to essential aspects of the directives, regulations and dispositions on using the machine, summarising
General legal regulations and mandatory rules regarding injury prevention and environmental protection must be
observed. These obligations also include regulations regarding the use of personal protective equipment.
For all work to be done on the system, the following dispositions and regulations in force must be observed regarding
accident prevention, following the indications.
chapter in particular.
The user must also make sure that the machine is always in good condition as regards its safety requirements.
CHAP.02.4 -
EQUIPMENT FOR OPERATORS AND MAINTENANCE PERSONNEL.
Cleaning and maintenance activities
may only be performed with the equipment cold and preferably disconnected from the power mains or with the main
switch in the “O” position.
they are worn or broken, they must be replaced.
Failure to comply with this warning relieves the Manufacturer of all and any responsibility.
Make sure, before starting up every time and after carrying out maintenance, that dismantled parts have been repositioned
correctly and in particular all the protection devices that impede access to the machine.
02.2 SAFETY REGULATIONS FOR ROUTINE MAINTENANCE AND USE
The user and/or owner of the product is required, in accordance with the laws in force, to assign the installation and
this requirement.
Children of at least 8 years old, people with reduced physical, sensory or mental capabilities, or lacking the experience or
the needed knowledge can use the device only under surveillance or having been instructed on the device safe use and
on the understanding of the deriving dangers. Children are not allowed to play with the device. Cleaning and maintenance
are meant to be performed by the user and not by unsupervised children.
training. Errors or incorrect settings can create hazardous conditions and trigger malfunctions with relative consequences
for persons and things.
Before any cleaning and/or routine or extraordinary maintenance on the machine, disconnect it from all energy sources;
in particular, turn the electrical power switch to “O”.
Prior to installation, the user and installer are obliged to check that the mains electrical supply to which the machine will be
connected, corresponds to the voltage on the identification plate (see
CHAP.05.2 - PRODUCT IDENTIFICATION
),
and that it is equipped with all suitable safety devices to classify the electrical system as compliant with applicable safety
standards. If this is not the case, contact a Qualified Technician to adapt the system to required standards.
Upstream from the machine (at the user’s expense) on the electrical power supply line, a bipolar switch must be installed
that is able to intercept all the current phases (see
CHAP.06 - TECHNICAL DATA
).
The irradiation area includes the area between the opening of the hearth and up to 1 metre of space frontally as well as
drapes, wooden decorations, rugs, etc.).
ATTENTION - BEWARE OF BURNS, most of the outer surfaces of the stove are very hot, door handle, glass, metal
sides, majolica or metal top, fume exhaust pipe etc. Never touch the stove with naked hands when it is running; always
use heat protection gloves, such as those supplied with the stove, when handling all parts.
Before doing any internal cleaning or maintenance, you must wait until the machine reaches the ambient temperature.
generator to shut down.
Never wash the internal parts of the combustion chamber with water.
8
use.
components installed onboard.
Keep the ventilation grids in the area the appliance is installed in clean conditions.
Never load any fuel other than pellets into the stove storage hopper. Corn, nuts or other combustible materials must not be
used as fuel for the appliance.
It is strictly prohibited to start up the product with the combustion chamber door open or allow it to run with the glass broken.
In case of need and if any operating problems persist, the user should contact the specialised Technical Assistance Center.
• Nevertrytostartthedeviceusingethylalcoholorotherammableliquids.
02.3 SAFETY REGULATIONS FOR EXTRAORDINARY MAINTENANCE AND INSTALLATION
The user and/or owner of the product is required, in accordance with the laws in force, to assign the installation and
this requirement.
The installation of the heat generator and the relative combustion product exhaustion system, the electrical connections,
The product must be installed in accordance with the laws and standards in force in the State, Region or Area in which
the machine is installed.
Installation in bedrooms, rooms with a volume below 15 m3 or with explosive atmospheres is strictly prohibited.
The system installer MUST issue a Declaration of compliance for the work performed after commissioning the system,
in accordance with the laws in force related to system safety standards.
The installation technician must inform the user on safe equipment use.
The installation operator is responsible for the installation and is therefore required to perform the work to top workmanship
standards.
• Theappliancemustbeconnectedtoacombustionproductexhaustionuebuiltinaccordancewithapplicable
standardsandcertiedwithadeclarationofcompliance.
Should any installation defects arise during the optional Commisisoning service, the specialised Technical Service
Center, can refuse to endorse use of the product for safety reasons and submit a written Servicing Report to the User
informing him that he and the Installation operator shall be jointly liable for any damage to persons, animals or things if
used.
positioned is suitably levelled and can support the weight (see
CHAP.06 - TECHNICAL DATA
). IIf there is any doubt
regulations.
Prior to installation, the user and installer are obliged to check that the mains electrical supply to which the machine will be
connected, corresponds to the voltage on the identification plate (see
CHAP.05.2 - PRODUCT IDENTIFICATION
),
check that the system is sized so as to bear the maximum load required of the product, and also that it is equipped with
9
ENGLISH
all suitable safety devices to classify the electrical system as COMPLIANT with applicable safety standards. If this is not
The power cord plug must be connected only AFTER the conclusion of the installation and assembly of the device, and
must remain accessible after installation if the device does not have a suitable and accessible double-pole switch.
Personnel assigned to handling the machines and equipment must always wear industrial gloves and boots.
The Maintenance Operator must recommend the Customer to sign an annual maintenance contract for the product, so
The Maintenance Operator must check the working hours of the product between one maintenance intervention and
another, to verify the actual work load of the stove. The actual hours of operation shall be reset at the end of the Technical
intervention and indicated on the Servicing Report.
02.4 EQUIPMENT FOR OPERATORS AND MAINTENANCE PERSONNEL
Every operator performing maintenance on the machine, must wear safety garments and personal protective equipment:
1 Protection headphones
2 Gloves hand protections
3 Respiratory mask
4 Face mask or goggles
5 Accident prevention boots
6 Overalls or smock
02.5 RESIDUAL RISKS
Though JOLLY MEC CAMINETTI S.p.A. does everything within its power to produce its systems with the greatest competence regarding
safety and consulting all the directives, laws, and regulations available, there are still, if minor, some residual risks during the phases of:
TRANSPORT AND INSTALLATION
MAINTENANCE
Therefore, the technicians who perform these tasks must take these residual risks into account.
Removal or tampering with the protection and safety devices can be only be done voluntarily and may cause
serious injury to people.
WARNING
10
CHAP.03 HANDLING AND TRANSPORT
03.1 RECEIVING GOODS
The product is delivered on pallets, packaged in a cardboard box with a cellophane wrapping.
when receiving merchandise, check that:
all packaging is intact
all of the merchandise indicated on the delivery bill has actually been delivered
if the packaging is damaged, check the condition of the contents, because any breakages must immediately be reported
to the carrier and to the retailer.
check there is no damage to any supplied elements; if there is any breakage detected, report it as soon as possible to
the carrier and to the retailer.
If any material listed on the delivery note is missing, report it to the retailer as soon as possible.
03.2 LIFTING AND TRANSPORT
Personnel in charge of handling the product must have read and thoroughly understood the safety prescriptions in
CHAP.02 -
ACCIDENT PREVENTION / SAFETY REGULATIONS
of this manual and must wear work gloves and safety footwear.
For safety reasons, unauthorised persons must not be in the area while the product is being moved.
The product must be moved only with a trolley or pallet fork, and never with belts, chains, overhead cranes (see
CHAP.06 - TECHNICAL
DATA
for the weight). All parts of the packaging coming into contact with the crane, belts or straps must be protected.
Unless there are obstacles, lift the product to a maximum of 30 cm from the ground and move it slowly, avoiding jerky or brusque
movements.
Danger of crushing, collision and abrasions.
WARNING
Danger of suffocation
WARNING
11
ENGLISH
Danger of environmental pollution
Adopt positive civic behaviour and DO NOT disperse the packaging into the environment, but take it to waste disposal
centres for recycling. All packaging can be recycled, as it consists of wood, polyethylene film, polystyrene and cardboard
WARNING
The machine must be disposed of in a manner that complies with the laws in force and the environment.
CHAP.03 - HANDLING AND TRANSPORT.
NOTE
CHAP.04 ECOLOGICAL REGULATIONS
04.1 DISPOSAL OF THE MACHINE
Directive2012/19/UE(wasteelectricalandelectronicequipment-WEEE):informationforusers.
The crossed-out wastebasket symbol on the appliance means that at the end of its useful lifespan, the product must be disposed of
separately from ordinary household wastes.
The user is responsible for delivering the appliance to an appropriate collection facility at the end of its useful lifespan.
Appropriate separate collection to permit recycling, treatment and environmentally compatible disposal helps prevent negative impact
on the environment and human health and promotes recycling of the materials making up the product.
For more information on available collection facilities, contact your local waste collection service or the shop where you bought this
appliance.
12
A. EXTERNAL CLADDING
If present, dispose of separately as per type of material:
- Metal
- Glass
- Tiles or ceramics
- Stone
C. INTERNAL CLADDING
If present, dispose of separately as per type of material:
- Metal
- Refractory materials
- Insulation panels
- Vermiculite
- Insulation, vermiculite and refractory materials
(dispose of in mixed waste)
B. GLASS DOORS
If present, dispose of separately as per type of material:
aggregates or mixed waste
- Tempered glass ( furnace door): dispose of in
glass
D. ELECTRICAL AND ELECTRONIC COMPONENTS
Wiring, motors, fans, circulators, displays, sensors, spark
plugs, electronic boards.
Dispose of separately at authorised collection facilities in
compliance with the WEEE Directive 2012/19/EU.
E. METAL STRUCTURE
Dispose of separately into metal
G. HYDRAULIC COMPONENTS
If present, dispose of separately as per type of material:
- Copper
- Brass
- Steel
Other materials
F. NON-RECYCLABLE COMPONENTS
Dispose of in mixed waste
END-OF-LIFE DISPOSAL OF THE EQUIPMENT COMPONENTS
(REGULATION(EU)2015/1185-AnnexII-par.3-a)-3))
INSTRUCTIONS FOR CORRECT PRODUCT DISPOSAL
The owner is fully and exclusively liable for stove demolition and disposal according to laws in force in his/her country regarding safety,
respect and protection of the environment. At the end of its useful life, the product must not be disposed of together with urban waste.
resource savings.
The following table and the related exploded view to which it refers highlight the main components that can be found in the appliance
and the indications for their correct separation and disposal at the end of their life.
with European Directive 2012/19/EU and relevant national transpositions.
13
ENGLISH
CHAP.05 DESCRIPTION
05.1 PRODUCT PRESENTATION
Jolly-Mec products are the result of experience in the wooden biomass combustion sector;
they are designed and engineered to meet the increasing demands of today’s markets with
high performance levels and a modern design.
inserts are heating machines approved according to European standard EN14785: 2006, by
institute.
The SYNTHESIS MODULAR 80, SYNTHESIS MODULAR 68, SYNTHESIS 60 pellet
renewable energy source: wooden PELLETS.
A design that is always up to date, maintaining the tradition and irreplaceable cosiness of a
warm home.
These are heating systems with state-of-the-art features; they have a robust structure, a FIRE
FLECTOR cladding in the combustion chamber and a heat exchanger where a fan is used to
circulate the air to heat the environment.
The particular constructional features allow it to reach a comfortable temperature extremely
quickly using reduced amounts of fuel.
The insert is equipped with a support base with runners for easy extraction for normal
inspections, checks and maintenance on the electrical and mechanical parts.
Combustion is controlled by an electronic control unit with the following main functions and
features:
• Touchradioremotecontrolwithdisplay:Wide backlit LCD display allowing operators
to interface with the product, set the operating parameters and receive work status data.
• Timer-controlledthermostat:
relative temperatures.
• Ambienttemperature: setting and viewing of the current ambient temperature on the
display.
• Output levels:
Silent mode.
• Operatingmode: displays real time product operating modes.
• Multi-language: choice of six European languages.
A practical drawer to collect the ashes.
Thermal safety device against possible overheating.
Centrifugal fan for the exchange of air in the environment.
Fume exhaust fan.
Electrical resistance to start combustion.
PELLET combustion products must only be used with the combustion chamber door closed.
WARNING
could be scratched or dented during the handling or assembly phases.
of the materials and the use of the product.
NOTE
SYNTHESIS MODULAR 80
SYNTHESIS MODULAR 68
SYNTHESIS 60
14
NOTE
1
Product model
2
CE marking
3
4
Reference standard
5 Performance declaration No.*
6
Product LOT N°
7
Product code
8
Product serial number
*Pursuant to European Regulation No. 305/2011, manufacturers are now required to have the DoP - Declaration of
Performance for each product of own design concerned; Jolly-Mec did namely provide all of these documents in downloadable electronic
form that you can easily see on the website of the Company at the following address: http://www.jolly-mec.it.
WARNING
05.2 PRODUCT IDENTIFICATION
It is COMPULSORY to indicate the product MODEL, the LOT number
and SERIAL NUMBER in all communications with the Manufacturer.
the back of the device as illustrated on the right. Stove performance
values measured during inspection tests according to the indicated
reference and EC markings are also included on the plate
Via San Giuseppe, 2 - 24060 Telgate - BG - ITALY
Tel. +39.035.8359211 - fax +39.035.8359200
www.jolly-mec.it - [email protected]
Potenza elettrica nominale
Rated electrical power
Elektr. Leistungsaufnahme
Puissance électrique nominale
Potencia eléctrica nominal
Distanza minima materiali combustibili adiacenti
Min. clearance from combustible materials
Abstand zu angrenzenden entzündlichen Stoffen
Distance aux matériaux combustibles
Distancia a materiales combustibles adyacentes
Utilizzare solo combustibili raccomandati
Use recommended fuels only
Verwenden Sie nur die empfohlenen Brennstoffsorten
Utiliser seulement des combustibles recommandés
Utilizar sólo los combustibles recomendados
CO emissioni
CO emissions
CO emission
Emission de CO
Emisión de CO
Tensione/Frequenza nominale
Rated voltage/frequency
Spannung/Nennfrequenz
Tension/Fréquence nominale
Tensión/Frecuencia nominal
Temperatura dei fumi
Flue gas temperature
Abgastemperatur
Température des fumées
Temperatura de los humos
Leggere e seguire le istruzioni di funzionamento
Read and follow the operating instructions.
Lesen und befolgen Sie die Betriebsanleitungen
Lire et suivre les instructions de fonctionnement
Leer y seguir las instrucciones de funcionamiento
Potenza termica nominale
Rated heat output
Nenn-Heizleistung
Puissance nominale
Potencia térmica nominal
N° lotto:
230 V
Pellets - Granulé de bois
Cod: CULT/6KW/UP/N
Emissioni polveri
Dust emissions
Emission poussières
Staubemmissionen
Emission de polbo
112,4 °C
CULT 6 kW UP
Matr: 000000
Pt
CO @ 13% O
Tf
18
50 Hz
325 W
6,3 kW Nominal
Nominal
Ignition
48 W
Dust @ 13% O
n° DOP JM00182
the dop was drafted on the basis to the test report of accredited laboratory the accreditation
number of the laboratory is 2456 TÜV Rheinland Energy GmbH
80,7 mg/m
201,4 mg/m3
Apparecchio per il riscaldamento domestico alimentato a pellet di legno - Residential space heating
appliance fired by wood pellet - Mit Holzpellets befeuerte Wärmeerzeuger für den Wohnbereich -
Appareil de chauffage domestique alimenté au pellet de bois - Aparato para calefacción domestica
alimentado con pellets de madera
Reduced
2,9 kW
Qtot
6,7 kW Nominal
3,0 kW
Potenza bruciata
Burned power
Max Heizleistung
Puiss. max. disponible
Potencia quemada
93,5 %
95,1 %
Rendimento
Efficiency
Wirkungsgrad
Rendement
Rendimiento Reduced
Nominal
Working
32
2
73,5 °C
Reduced
Reduced
17,3 mg/m3Nominal
Nominal
Reduced
B=100 mm
S=150 mm
L'apparecchio non può esser utilizzato in canna fumaria condivisa - The appliance can not be used
in flue shared - Das Gerät kann nicht im gemeinsamen schorustein verwendet werden - L'appareil
ne peut pas etre utilisè dans conduit partagè - El aparato no se puede utilisar en tubo de humos
compartido
F=900 mm
L000000
EN 14785:200
1
2
4
5
3
6
7
8
yy
15
ENGLISH
Mec Caminetti S.p.A. is not responsible for malfunctions, breakdowns or problems due to the use of pellets that are not
recommended, as combustion parameters vary according to the quality of the pellets.
To achieve best operational results, it may be necessary to change the default factory settings on the control unit during
the optional Commissioning service. These operations must only be performed by a specialised Technical Service Center.
WARNING
CHAP.06 TECHNICAL DATA
06.1 HOMOLOGATION
institute.
Description SYNTHESIS
MODULAR 80
SYNTHESIS
MODULAR 68
SYNTHESIS 60 UM
Nominal burning output 12,97 9,84 7,71 kW
Nominal heat output 11.51 9,02 6,80 kW
Nominal heating power released into the environment 11,51 9,02 6,80 kW
Reduced burning output 4.70 4,63 3,69 kW
Reduced heat output 4.32 4,33 3,39 kW
Reduced heating power released into the environment 4,32 4,33 3,39 kW
Nominal output consumption 2,67 2,07 1,62 kg/h
Reduced output consumption 0,97 0,97 0,78 kg/h
88,73 91,60 88,28 %
91.87 93,41 91,63 %
Rated voltage 230 230 230 V
Rated frequency 50 50 50 Hz
Electrical absorption
(Switching on - nominal power - reduced power - stand-by) 271 - 145 - 61 - 3 266 - 83 - 47 - 3 355 - 81 - 35 - 3 W
Device mass 133 121 95 kg
Standard hopper capacity 13,5 12,5 15 kg
Flue draught 8,0 8,0 10,0 Pa
Fume exhaust diam. 80 80 80 mm
Average fume Temperature at nominal output 190,5 133,2 172,7 °C
Average fume Temperature at reduced output 103,0 84,3 106,4 °C
CO (13% O
2
) at nominal output 0,0071 0,0150 0,0149 %
CO (13% O
2
) at reduced output 0,0094 0,0170 0,0234 %
CO (13% O
2
) at nominal output 88,14 187,4 187,0 mg/Nm
3
CO (13% O
2
) at reduced output 117,5 212,5 293,0 mg/Nm
3
NOx (13% O
2
) at nominal output 114,4 96,3 98,6 mg/Nm
3
NOx (13% O
2
) at reduced output 111,1 96,5 105,7 mg/Nm
3
OGC (13% O
2
)at nominal output 2,00 7,4 9,5 mg/Nm
3
OGC (13% O
2
) at reduced output 1,36 3,0 10,0 mg/Nm
3
Polveri (13% O
2
) at nominal output 11,1 11,0 10,3 mg/Nm
3
Polveri (13% O
2
) at reduced output 17,6 13,0 16,9 mg/Nm
3
CO
2
at nominal output 11,93 11,07 10,49 %
CO
2
at reduced output 7,53 7,55 7,80 %
Nominal fume mass output 7,2 6,0 5,0 g/s
Reduced fume mass output 4,2 4,2 3,3 g/s
Average heated area* 77,5 - 121,8 60,7 - 95,4 45,8 - 71,9 m
2
50 100 200 mm
200 200 100 mm
1000 1000 1000 mm
Comburent air pipe diameter 50 50 50 mm
A+ A+ A+ -
*According to the typology of building and insulation (Referred to the need of 55 W/m3and 35 W/m3; room height 2,7 m).
The declared output may vary according to fuel type.
The above technical data are obtained with PELLET with the following features: Class A1 (EN ISO 17225-2: 2014) - Humidity: 5,62% -
Ashes: <0.1% - Hydrogen: 6.29% - Carbon : 46.4% - Sulfur: 0.0080% - Nitrogen: 0.0500%.
Use the type of fuel as recommended in CHAP.06.2 - RECOMMENDED FUELS.
16
06.2 RECOMMENDED FUELS
important to choose pellets that have no debris or impurities. The Association of Pellet Manufacturers with the Italian Thermotechnical
Committee have established standards for identifying pellets in terms of energy*.
on pellets will vary. Similarly, unburned residue left in the combustion chamber is inversely proportionate to pellet quality: the lower the
pellet purity, the faster dirt accumulates in the machine.
Jolly Mec Caminetti S.p.A recommends the use of the same type of pellets used during the optional Commissioning service, i.e. when the
settings and calibrations were made to suit the loaded combustible materials. Continuous switching of types and qualities of combustible
materials will require continuous adjustments to settings by the specialised Technical Service Center, which can not be endorsed by the
Manufacturer.
DIN Plus, Ö-NormM7135 and UNI EN ISO 17225-2 (class
A1), which guarantee the following quality standards:
the above-mentioned characteristics.
Nobreakdownormalfunctiondependingonthequalityofthepelletsusedand/orbythedosageofthequantitywillbecovered
bythewarranty.
PELLET QUALITY IS VERY IMPORTANT; PLEASE READ THIS SECTION CAREFULLY
WARNING
*CERTIFIED PELLET CHARACTERISTICS
Powder 1% maximum through a 3.2 mm screen
Apparent density
680 Kg/m3minimum
Dimensions
6 mm diameter from 25 to 30 mm of maximum length
Ash content
1% maximum
Humidity
8% maximum
Heating power
4,9 kWh/Kg
Packaging in eco-compatible or biodegradable material sacks
WHAT YOU SHOULD KNOW ABOUT PELLETS:
pellets are obtained by a drawing process using sawdust discarded by virgin wood processing systems and therefore
have no chemical additives. The consistency, compactness and strength with which the pieces remain intact is due to a
substance contained in wood called lignin; this acts as a binder during the compression phase.
The various qualities of combustible materials can also depend on the sawdust mix used to produce the pellets, which
generally have a standard length of between 5 and 30 mm, a diameter of between 5 and 6 mm, a weight of from 600 to
700 Kg/m3and a humidity of no more than 8% of its weight.
One advantage over wood is its greater heating power; in fact, when using good quality wood, it is possible to achieve
about 4.3kWh/Kg with a humidity rate of up to 15%, whilst with pellets this can climb to 4.9kWh/Kg and a water content
of a maximum of 8%.
The sacks of pellets must be stored in a clean, dry place.
NOTE
17
ENGLISH
06.3 COMPONENTS
The device is supplied with the following components:
Installation, use and maintenance manual.
Power cord to connect the stove to the mains.
Remote control.
Door opening/closing handle (cool touch).
Release key to extract the insert.
Heat-resistant glove
Pellet loading shovel
Part List:
1.
Hot air outlet
2.
Combustion chamber grid
3.
Ash drawer
4.
Firebox
5.
Combustion chamber door
6.
7.
Combustion and fume exhaust fan
8.
Support base with sliding guides
9.
Pellet hopper
10.
Safety thermostat with manual reset
11.
Electrical socket with fuses and Main electric switch
12.
Heating fan
13.
Fume pressure switch
14.
Electronic control unit
15.
Electrical heating element for lighting
16.
Comburent air inlet tube Ø50 mm
17.
Pellet loading auger gear motor
18.
Pellet loading auger
19.
Flue-gas outlet Ø80 mm
1
2
6
3
4
5
9
29
18
12
15 14
10
7
11
13
17
16
8
18
06.4 DIMENSIONS
All measurements are in mm.
C
B
A
SYNTHESIS
MODULAR 80
SYNTHESIS
MODULAR 68
SYNTHESIS
60
A
800 680 590
B518 518 583
C
530 539 535
B
A
SYNTHESIS MODULAR 68 - 80
SYNTHESIS 60
C
19
ENGLISH
1
. Airtight steel sheet
metal
2
. 45° Curves
3
. Fume exhaust
4
5
. Insulated T union for
condensation
6
. Non-insulated pipe
07.1 FLUE OR FUME EXHAUST SYSTEM
general standards:
EN1856-1 Chimneys. Requirements for metal chimneys - Part 1: System chimney products
UNI 10683 Heat generators operating with wood or other solid bio fuels - Installation requirements
The exhaust duct of the combustion products generated by the forced draught equipment must respond to the following requirements:
while the appliance running
all changes in direction must be open to inspection to facilitate maintenance
it must be watertight, waterproof and suitably isolated and insulated
must be made of suitable materials that resist normal mechanical stress, heat, the action of the combustion products and acid
condensations
must be prevailingly vertical structures with deviations from the axis not greater that 45°
must have an internal section which is preferably circular: square or rectangular sections must have rounded corners with a
radius of no less than 20 mm
must have an internal section that is constant, free and independent
easier, quicker and safer installation, we recommend using double-walled stainless steel pipes.
Exhaust pipes must not run through rooms where the installation of combustion equipment is forbidden. The union must be connected to
appliance is operating in pressurised conditions and to avoid the
formation of condensation and its conveyance to the appliance.
It has to be avoid, as much as possible, the assembly of
horizontal sections. In any case, the horizontal segment (or its
horizontal projection) do not have to be longer than two meters
with minimum slope not less than 5%. The horizontal section
does not have to be connected directly to the smoke fan output
The chimney system for the smoke exhaust MUST be
dimensioned and projected by a Qualified Engineer.
He will determine the proper smoke exhaust system
taking into consideration the product technical data,
kind of installation, installation location and mostly the
installation technical regulation in force. The Engineer
willgiveindicationstotheinstalleraboutthematerialsto
use,smokepathsection,insulationthickness,corrosion
resistance and all requirements needed for the correct
workingofthesystemproduct-chimney.
Thecorrectdimensionoftheairintakeforventilationand
aeration of the installation location MUST be veried in
conformitywiththetechnicalregulationinforce.
Malfunctioningoftheproductcausedbyasmokeexhaust
not properly projected and dimensioned WILL NOT be
objectofobjectionstoJolly-MecandinterventionsatJolly
Mec charge.
For appliance that must reach ceiling or wall exhaust outlets
that are not coaxial with regard to the issue of the fumes from
the machine, changes in direction must be made using an open
elbow of 45° (see ).
must have a constant section and allow soot to be collected and
swept away. Changes in cross-section are only allowed at the
outlet of the heat generator: the use of adaptors on the coupling
CHAP.07 POSITIONING AND CONNECTIONS FOR THE INSTALLER
1
3
2
2
4
5
6
6
20
07.2 INSTALLATION ROOM VENTILATION
If the comburent air inlet is directly connected to the stove, it may be necessary to make adjustments to the control unit, especially during
the start-up phase, as the temperature and humidity of outdoor air not only varies during the period of use of the product, but also come
diameter 80 mm for a maximum developed length of 1 m.
As per the fuel product exhaust system, air vents are also extremely important and must be given the appropriate
consideration and respect.
The installer is directly liable for all electrical system parts, generation hook-up to the system, ventilation and the fume
exhaust system and MUST, at the end of installation work, issue a declaration of conformity as per Ministerial Decree 37/08.
The device must be installed and used in accordance with all local and national laws and EC Regulations.
WARNING
Running other air ducts and installation pipes inside the exhaust pipes, even if oversized, is forbidden.In the event of a black-out, suitable
electric exhaust fan.
If the performance of the fume exhaust system is not excellent, it is possible to adjust the operating settings of the stove to overcome
draught defects by a maximum of 15% of the fume exhaust device; this adjustment is however the exclusive competence of the
specialised Technical Service Center.
purpose.
To install other combustion devices in the same room where the pellet appliance is installed, refer to UNI 10683 and UNI 7129 installation
regulations.
Blocking of wall exhaust terminals at any height and any distance from openings, doors and/or windows is not permitted and a very
important rule to follow.
A windproof chimney cap must be installed; in the presence of adverse weather conditions, especially high winds, this accessory allows
,
zone bordered by the dotted line A for roofs with ß>10° slant) of the roof or
without complying with the distances foreseen by UNI 10683 situations may
arise where the stove does not work which will trigger the no depression alarm.
It is not possible to make corrections or reset the stove operating values to
override the alarm.
It is only recommended to connect the comburent air ducting system to the stove if absolutely necessary. Very
NOTE
The installation of coaxial systems for combustion product exhaust is NOT allowed for the MODULAR SYNTHESIS
80 and MODULAR SYNTHESIS 68 models.
The installation of coaxial systems for combustion product exhaust is ONLY allowed for the SYNTHESIS 60 model.
WARNING
.
130 cm
.
50 cm
ß>10°
A
90°
This manual suits for next models
2
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