Jolly Roger INTERNATIONAL SPEEDWAY CAR CAROUSEL User manual

September 2010
INTERNATIONAL SPEEDWAY CAR
CAROUSEL HANDBOOK

September 2010
All rights reserved. No part of this publication may be reproduced, stored in a retrieval
system or transmitted in any form, electronic, mechanical, photocopying, recording or other
means without prior written permission from JOLLY ROGER (Amusement Rides) Ltd.
JOLLYROGER(AmusementRides) Ltdreservesthe righttomake changes,forthe purpose
ofproductimprovement,at any time.
JollyRoger(Amusement Rides)Ltd.Heath Road, SkegnessIndustrial Estate, Skegness,
Lincolnshire,PE253SU, England.
Telephone: + 44 (0) 1754 896800
Fax: + 44 (0) 1754 610066
E-mail: [e-mail]
This handbook was prepared for Jolly Roger (Amusement Rides) Ltd
by
Lionbridge (UK) Ltd.,
Copthall Terrace
Coventry
United Kingdom
CV1 2FP

JOLLY ROGER AMUSEMENT RIDES
CONTENTS
INTRODUCTION
WARNINGSANDCAUTIONS
1.1 Health and safety - code of safe practice at fairs - Industry Standards (UNITED KINGDOM)
INSTALLATION
2.1 Siting
OPERATION
3.1 General
MAINTENANCE
4.1 General
4.2 Multi power supply unit
4.3 Coin acceptor (mechanical)
4.4 Coin acceptor (electronic) MARS
4.5 Electronic coin mechanism MARS - switch positions
4.7 Stamar “Plug n Play Kiddie ride controller credit programming instructions
4.8 Stamar “Plug n Play Kiddie ride controller credit programming instructions
4.9 SW1 sets the price of play value or credit programme options
4.10 Ride Time
4.11 Additional ride features
4.12 Ride flasher options
4.13 Volume adjustment
4.14 Access to other components
4.15 Drive belts adjustment
4.18 Bearings
4.19 Fuses
4.20 Body and other mouldings
4.21 Removal of the three seats and the centre characters
4.22 Removal of base cover
4.23 Daily checks
4.25 Motor
SPARE PARTS
Conditions of Business
Annex A Manufacturer’s test certificate
Annex B EC Declaration of Conformity
Fig. Page
1 Programmable control unit 9
2 Wiring diagram (rides with 240 Volts supply) - (System 4000) 16
3 Wiring diagram (rides with 110 Volts supply) - (System 4000) 17
4 Wiring diagram cash box- Base to body loom connector (System 4000) 18
5 Top and bottom frame assembly 20
6 Coin collection assembly (System 4000) 24
7 Body shell assembly 26
Page 1

JOLLY ROGER AMUSEMENT RIDES
INTRODUCTION
Thank you for purchasing your new Kiddie Ride from Jolly Roger (Amusement Rides) Limited and we trust
it will give many years of trouble-free profitable service.
Whilst this booklet has been produced primarily with our United Kingdom and European customers in
mind, it will certainly be of benefit to other users worldwide.
Reference is made to the United Kingdom Health and Safety at WorkAct - Code of Safe Practice at Fairs
(which specifically includes coin operated Children’s Rides), the Industry Standard for the construction,
operation and use of coin-operated Children’s Rides, and the EC Declaration of Conformity (CE Mark).
The Rides comply with United Kingdom and European Community regulations, and are ETL listed to
complywith USStandardUL22 coveringAmusementGames andCanadian standardC22.2No 68covering
motor operated appliances.
The rides are designed for intermittent use and the maximum anticipated duty cycle is 30 operations per
hour.
The guidance given in this publication is relevant to the safe operation of children’s rides wherever they
may be operated.
WARNINGS & CAUTIONS
The international safety sign is used throughout this Handbook where specific safety precautions are
detailed. The sign is positioned so that the precautions are readily identifiable.
INTERNATIONAL SAFETY SIGN
WARNINGS Warnings call attention to instructions, which must be followed precisely to avoid
injury or death.
CAUTIONS Cautions call attention to instructions, which must be followed precisely to avoid
damaging the equipment.
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JOLLY ROGER AMUSEMENT RIDES
HEALTH AND SAFETY - CODE OF SAFE PRACTICE AT FAIRS - INDUSTRYSTANDARDS
(UNITED KINGDOM)
1.1 Ourequipmenthas beenmanufactured to thehighest standardof constructionandsafety inorder to
conformtothe H.S.E.FairgroundandAmusementParks,ACodeof Safe Practiceand the U.K.Health and
Safety at WorkAct 1974.
1.2 This machine must be earthed. (CONNECTED TO GROUND)
1.3 If a 13Amp BS1363 plug is fitted then a 5 amp fuse should be fitted. (UK only)
1.4 If the ride is to be situated outdoors, the socket outlet supplying the power should be connected by
apermanent weatherproofplugprotected bya residualcurrent circuitbreaker (RCCB)or anEarthLeakage
Circuit Breaker (ELCB) having a trip rating not exceeding 30 milliamps in 30 millisecs.
1.5 In addition to our manufacturer’s test and the daily checks every ride shall be subject to aThorough
Examination by an appointed person once every period of 14 months. (UK Health and Safety at WorkAct
- Code of Safe Practice at Fairs). The regulation applies in the UK only, however it is sound operating
practice wherever a ride is operated.
1.6 The appointed person need not be independent, but should be at least 21 years old, registered
under the Amusement Device Inspection Procedures Scheme (ADIPS) and be competent by such
qualifications, knowledge, experience and supporting services to be able to make an assessment of the
safety of the ride, including any associated equipment/parts e.g. electrical, hydraulic or pneumatic.
1.7 The appointed person should have the technical competence to recognise the significance of the
effects of stresses, loadings and fatigue and also be competent to determine the extent of permissible
wear.
1.8 TheThorough Examinationistobecarried outbyaregisteredbody inaccordancewiththeregulations
laid down in the Health and Safety at WorkAct 1974 (Fairgrounds and Amusements Parks-Guidance on
Safe Practice, HSG 175). A Report of Inspection is to be completed after the Thorough Examination.
(Applicable in UK only).
1.9 On completion of the Thorough Examination, a Declaration of Operational Compliance (DOC)
certificate is to be issued which must be retained for a period of ten years and be available for inspection
bythe HealthandSafetyInspectorateand/or theappropriateofficerof theEnvironmentalHealthDepartment
of a Local authority. (Applicable in UK only).
ALWAYS DISCONNECT THE MACHINE FROM THE POWER SUPPLY BEFORE
CARRYING OUT ANY SERVICE OR REPAIR.
1.10 Ifconsiderednecessary,furtherprotection tothe powersupplymay beaffordedbyconduit, trunking,
or rubber protector strip with tapered edges and non-slip ribbed bases. Care is needed to avoid a tripping
hazard.
1.11 The Kiddie Rides should be so sited that the length of cable between the ride and socket outlet is a
minimum.Forfloor mountedsocket outlets,the ride maybe positioned sothat thereisvirtually noexposed
cable.
1.12 Galvanised steel braided armoured cable and flexible copper braided cable cannot be satisfactorily
terminated in a 13 amp standard (BS 1363) plug. Such cables can be terminated in industrial type plugs
BS 196 or BS 4343 or equivalent, but these require the special suitable sockets. (Applicable in UK only).
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JOLLY ROGER AMUSEMENT RIDES
INSTALLATION
Siting
IT IS NOT RECOMMENDED THAT THE RIDE BE SITED ONAPLINTH, PLATFORM OR
ANY FORM OF MATTING. DOING THIS WILL INCREASE THE HEIGHT OF THE RIDE
FROM THE GROUND AND MAY CAUSE INJURY FROM FALLING OR TRIPPING.
2.1 A common sense approach should be adopted when siting Kiddie Rides. The following items
are an indication, but not exhaustive:
2.1.1 Position the Ride on a level surface.
2.1.2 Ensure there is adequate clearance all round the Ride to minimise the risk of injury to the
passengers or public. If possible, a 1 metre clearance around the ride is recommended.
2.1.3 DO NOT obstruct emergency exits.
2.1.4 DO NOT obstruct fire appliances, hydrants etc.
2.1.5 If sited outside:
The socket outlet supplying the power should be connected by a permanent weatherproof
plug protected by a Residual Current Circuit Breaker (RCCB) or an Earth Leakage Circuit
Breaker (ELCB) having a trip rating not exceeding 30 milliamps in 30 millisecs.
DO NOT operate in adverse weather conditions.
NOTE
This ride is considered suitable for outdoor protected locations i.e. under a canopy, or cover and not in
apositionwhere theride couldbe exposed todirect rainor snow,orother adverseweather conditions.
2.1.6 DO NOT locate the ride directly against the plug, which should remain accessible at all
times
2.1.7 The ride is not suitable for installation or operation in an area where a water jet could be
used
For safety reasons the electrical wiring is colour coded as follows:
2.1.8 For rides with 220-240 volt electrical supply, the wiring colour codes are:
Brown - live
Green/Yellow-earth
Blue – neutral.
2.1.9 For rides with 110-120 volt electrical supply, the wiring colour codes are:
Black - live
Green - earth
White – neutral.
ALWAYS DISCONNECT THE MACHINE FROM THE POWER SUPPLY BEFORE
CARRYING OUT ANY SERVICE OR REPAIR.
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JOLLY ROGER AMUSEMENT RIDES
Page 5
INSTALLATION
Site d’installation
IL N’EST PAS RECOMMANDE DE CONDUIRE SUR UNE PENTE, RAMPE OU AUTRE
AFIN DE NE PAS ELEVER LA HAUTEUR DU VEHICULE ET NE PAS CAUSER DE
BLESSURES EN RAISON DE RENVERSEMENT OU D’ACCROCHAGE.
2.1 Faites appel à votre bon sens quand vous choisissez le site d’installation des manèges pour
enfants. Les points suivants sont donnés à titre indicatif mais ne sont pas exhaustifs:
2.1.1 Placer le manège sur une surface nivellée.
2.1.2 S’assurer qu’il y a suffisamment d’espace tout autour du manège pour minimiser le risque
de blessures pouvant être causées aux passagers ou au public. Si c’est possible, il est conseillé
de laisser 1 mètre d’espace tout autour du manège.
2.1.3 NE PAS obstruer les sorties de secours.
2.1.4 NE PAS obstruer les bouches d’incendie et la voie de passage des voitures de pompiers.
2.1.5 Si le manège est situé à l’extérieur:
La fiche d’alimentation secteur devrait être branchée avec une prise mâle résistant aux
intempéries et protégée en permanence par un disjoncteur de courant résiduel ou un
disjoncteurdifférentielayant untaux de déclenchementne dépassant pas30 milliampères
en 30 milli-secondes.
NE PAS faire fonctionner cette machine lors d’intempéries.
NOTE
On considère que ce manège est adapté à des endroits en plein air abrités, par exemple sous un
toit, ou un abri et placé de sorte que le manège ne soit pas exposé directement à la pluie ou à la
neige ou à d’autres intempéries.
2.1.6 NE PAS installer le manège directement contre la prise; cette dernière devrait toujours
êtres accessible.
2.1.7 Il n’est pas convenable d’installer ou de faire marcher le manège dans un endroit où l’on
pourrait utiliser des jets d’eau.
Pour des raisons de sécurité, le circuit électrique est repéré par couleurs comme
indiqué ci-dessous:
2.1.8. Pour les manèges alimentés en 220-240 volt, le circuit électrique est le suivant:
Marron : phase
Vert/Jaune : terre
Bleu : neutre.
2.1.9 Pour les manèges alimentés en 110-120 volt, le circuit électrique est le suivant:
Noir : phase
Vert : terre
Blanc : neutre.
TOUJOURS DEBRANCHER LA MACHINE DE L’ALIMENTATION SECTEUR AVANT
D’EFFECTUER TOUTE REPARATION OU TOUTE VERIFICATION.
AVERTISSEMENT
ATTENTION
ATTENTION

JOLLY ROGER AMUSEMENT RIDES
OPERATION
General
3.1 A coin-operated Kiddie Ride should not be used unless a D.O.C. has been provided, indicating that
the device is safe to operate (UK Health and Safety at Work Act - Code of Safe Practice at Fairs). This
regulation applies in the UK only.
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JOLLY ROGER AMUSEMENT RIDES
MAINTENANCE
GENERAL
4.1 The rides do not require any periodic maintenance but, they should be checked regularly to ensure
that they are in a safe condition for operation by the general public. In the unlikely event of the need to
make adjustments or repairs to the machine, the following procedures are recommended.
ALWAYS DISCONNECT THE MACHINE FROM THE POWER SUPPLY BEFORE
REMOVING ANY COVERS OR COIN MECHANISMS.
Multi power supply unit
4.2 The multi Power Supply Unit (PSU), which operates at 12 volts, is located on the bottom frame. To
remove/refit the multi PSU proceed as follows:
4.2.1 Removing the access panel (see Fig 7). Turn the base to align access panel opening with
the multi PSU.
4.2.2 Disconnect the electrical connectors on the front of the multi PSU.
4.2.3 Remove the two nut, bolt and washer assemblies on either side of the multi PSU and
remove the PSU from the bottom frame.
4.2.4 Refit the multi PSU by positioning it on the bottom frame, align the mounting holes in the
frame and install the nut, bolt and washer assemblies.
4.2.5 Connect the electrical connectors on the front of the multi PSU. Ensure a good connection
between the plugs and sockets. A poor connection could result in failure of the unit.
Coin acceptor (mechanical)
4.3 To remove/refit the coin acceptor proceed as follows:
4.3.1 Remove the coin acceptor by turning the lock situated on the faceplate - the coin acceptor
can now be removed from the machine and the wires pulled off the coin acceptor microswitch if
desired.
NOTE
Ensure that the wires are reconnected on the correct terminals (C and NO).
4.3.2 To remove litter from the coin acceptor, slide off the spring clip on the top of the mechanism
and remove side plate, then remove any litter or obstruction.
4.3.3 Refit the coin acceptor in reverse order to removal, ensuring that the pins on the main coin
acceptor body locate in the dimples on the side plate.
4.3.4 Adjusting screws for coin diameter and thickness are also located on the side plate, these
are factory set and should not normally require alteration.
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JOLLY ROGER AMUSEMENT RIDES
Coin acceptor (electronic) MARS
4.4 To remove/refit the coin acceptor proceed as follows:
4.4.1 Remove the coin acceptor by turning the lock situated on the faceplate and disconnect the
cable plug from the printed circuit board on the mechanism - the coin acceptor can now be removed
from the machine.
4.4.2 To remove litter from the coin acceptor, pull the hinged side plate sideways and remove any
litter or obstruction. Release hinged side plate.
4.4.3 Refitthe coinacceptorinreverseorder toremoval,ensuringthatthe cableplugisreconnected
to the printed circuit board on the mechanism.
NEVER REMOVE OR REPLACE AN ELECTRONIC MECHANISM WITH THE POWER
SUPPLY SWITCHED ON.
Electronic coin mechanism MARS - switch positions
4.5 To inhibit coins:
With machine switched on:
4.5.1 Set slide switches as follows, 1 = ON, 2 = ON, 3 = OFF, 4 = ON.
4.5.2 Press reject button within 20 seconds of setting slide switches.
4.5.3 Insert all coins to be inhibited.
4.5.4 Press reject button within 20 seconds of inserting coins. Inhibited coins should now be
rejected.
4.6 To re-enable inhibited coins:
With machine switched on:
4.6.1 Set slide switches as follows, 1 = ON, 2 = ON, 3 = OFF, 4 = OFF.
4.6.2 Press reject button within 20 seconds of setting slide switches.
4.6.3 Insert all coins to be re-enabled.
4.6.4 Press reject button within 20 seconds of inserting coins. Previously inhibited coins should
now be accepted.
NOTE
Mechanism must be powered up before changing switch positions. Switch positions must be moved
prior to attempting either of the above.
Page 8