Jolly Roger INTERNATIONAL SPEEDWAY CAR CAROUSEL User manual

September 2010
INTERNATIONAL SPEEDWAY CAR
CAROUSEL HANDBOOK

September 2010
All rights reserved. No part of this publication may be reproduced, stored in a retrieval
system or transmitted in any form, electronic, mechanical, photocopying, recording or other
means without prior written permission from JOLLY ROGER (Amusement Rides) Ltd.
JOLLYROGER(AmusementRides) Ltdreservesthe righttomake changes,forthe purpose
ofproductimprovement,at any time.
JollyRoger(Amusement Rides)Ltd.Heath Road, SkegnessIndustrial Estate, Skegness,
Lincolnshire,PE253SU, England.
Telephone: + 44 (0) 1754 896800
Fax: + 44 (0) 1754 610066
E-mail: [e-mail]
This handbook was prepared for Jolly Roger (Amusement Rides) Ltd
by
Lionbridge (UK) Ltd.,
Copthall Terrace
Coventry
United Kingdom
CV1 2FP

JOLLY ROGER AMUSEMENT RIDES
CONTENTS
INTRODUCTION
WARNINGSANDCAUTIONS
1.1 Health and safety - code of safe practice at fairs - Industry Standards (UNITED KINGDOM)
INSTALLATION
2.1 Siting
OPERATION
3.1 General
MAINTENANCE
4.1 General
4.2 Multi power supply unit
4.3 Coin acceptor (mechanical)
4.4 Coin acceptor (electronic) MARS
4.5 Electronic coin mechanism MARS - switch positions
4.7 Stamar “Plug n Play Kiddie ride controller credit programming instructions
4.8 Stamar “Plug n Play Kiddie ride controller credit programming instructions
4.9 SW1 sets the price of play value or credit programme options
4.10 Ride Time
4.11 Additional ride features
4.12 Ride flasher options
4.13 Volume adjustment
4.14 Access to other components
4.15 Drive belts adjustment
4.18 Bearings
4.19 Fuses
4.20 Body and other mouldings
4.21 Removal of the three seats and the centre characters
4.22 Removal of base cover
4.23 Daily checks
4.25 Motor
SPARE PARTS
Conditions of Business
Annex A Manufacturer’s test certificate
Annex B EC Declaration of Conformity
Fig. Page
1 Programmable control unit 9
2 Wiring diagram (rides with 240 Volts supply) - (System 4000) 16
3 Wiring diagram (rides with 110 Volts supply) - (System 4000) 17
4 Wiring diagram cash box- Base to body loom connector (System 4000) 18
5 Top and bottom frame assembly 20
6 Coin collection assembly (System 4000) 24
7 Body shell assembly 26
Page 1

JOLLY ROGER AMUSEMENT RIDES
INTRODUCTION
Thank you for purchasing your new Kiddie Ride from Jolly Roger (Amusement Rides) Limited and we trust
it will give many years of trouble-free profitable service.
Whilst this booklet has been produced primarily with our United Kingdom and European customers in
mind, it will certainly be of benefit to other users worldwide.
Reference is made to the United Kingdom Health and Safety at WorkAct - Code of Safe Practice at Fairs
(which specifically includes coin operated Children’s Rides), the Industry Standard for the construction,
operation and use of coin-operated Children’s Rides, and the EC Declaration of Conformity (CE Mark).
The Rides comply with United Kingdom and European Community regulations, and are ETL listed to
complywith USStandardUL22 coveringAmusementGames andCanadian standardC22.2No 68covering
motor operated appliances.
The rides are designed for intermittent use and the maximum anticipated duty cycle is 30 operations per
hour.
The guidance given in this publication is relevant to the safe operation of children’s rides wherever they
may be operated.
WARNINGS & CAUTIONS
The international safety sign is used throughout this Handbook where specific safety precautions are
detailed. The sign is positioned so that the precautions are readily identifiable.
INTERNATIONAL SAFETY SIGN
WARNINGS Warnings call attention to instructions, which must be followed precisely to avoid
injury or death.
CAUTIONS Cautions call attention to instructions, which must be followed precisely to avoid
damaging the equipment.
Page 2

JOLLY ROGER AMUSEMENT RIDES
HEALTH AND SAFETY - CODE OF SAFE PRACTICE AT FAIRS - INDUSTRYSTANDARDS
(UNITED KINGDOM)
1.1 Ourequipmenthas beenmanufactured to thehighest standardof constructionandsafety inorder to
conformtothe H.S.E.FairgroundandAmusementParks,ACodeof Safe Practiceand the U.K.Health and
Safety at WorkAct 1974.
1.2 This machine must be earthed. (CONNECTED TO GROUND)
1.3 If a 13Amp BS1363 plug is fitted then a 5 amp fuse should be fitted. (UK only)
1.4 If the ride is to be situated outdoors, the socket outlet supplying the power should be connected by
apermanent weatherproofplugprotected bya residualcurrent circuitbreaker (RCCB)or anEarthLeakage
Circuit Breaker (ELCB) having a trip rating not exceeding 30 milliamps in 30 millisecs.
1.5 In addition to our manufacturer’s test and the daily checks every ride shall be subject to aThorough
Examination by an appointed person once every period of 14 months. (UK Health and Safety at WorkAct
- Code of Safe Practice at Fairs). The regulation applies in the UK only, however it is sound operating
practice wherever a ride is operated.
1.6 The appointed person need not be independent, but should be at least 21 years old, registered
under the Amusement Device Inspection Procedures Scheme (ADIPS) and be competent by such
qualifications, knowledge, experience and supporting services to be able to make an assessment of the
safety of the ride, including any associated equipment/parts e.g. electrical, hydraulic or pneumatic.
1.7 The appointed person should have the technical competence to recognise the significance of the
effects of stresses, loadings and fatigue and also be competent to determine the extent of permissible
wear.
1.8 TheThorough Examinationistobecarried outbyaregisteredbody inaccordancewiththeregulations
laid down in the Health and Safety at WorkAct 1974 (Fairgrounds and Amusements Parks-Guidance on
Safe Practice, HSG 175). A Report of Inspection is to be completed after the Thorough Examination.
(Applicable in UK only).
1.9 On completion of the Thorough Examination, a Declaration of Operational Compliance (DOC)
certificate is to be issued which must be retained for a period of ten years and be available for inspection
bythe HealthandSafetyInspectorateand/or theappropriateofficerof theEnvironmentalHealthDepartment
of a Local authority. (Applicable in UK only).
ALWAYS DISCONNECT THE MACHINE FROM THE POWER SUPPLY BEFORE
CARRYING OUT ANY SERVICE OR REPAIR.
1.10 Ifconsiderednecessary,furtherprotection tothe powersupplymay beaffordedbyconduit, trunking,
or rubber protector strip with tapered edges and non-slip ribbed bases. Care is needed to avoid a tripping
hazard.
1.11 The Kiddie Rides should be so sited that the length of cable between the ride and socket outlet is a
minimum.Forfloor mountedsocket outlets,the ride maybe positioned sothat thereisvirtually noexposed
cable.
1.12 Galvanised steel braided armoured cable and flexible copper braided cable cannot be satisfactorily
terminated in a 13 amp standard (BS 1363) plug. Such cables can be terminated in industrial type plugs
BS 196 or BS 4343 or equivalent, but these require the special suitable sockets. (Applicable in UK only).
Page 3

JOLLY ROGER AMUSEMENT RIDES
INSTALLATION
Siting
IT IS NOT RECOMMENDED THAT THE RIDE BE SITED ONAPLINTH, PLATFORM OR
ANY FORM OF MATTING. DOING THIS WILL INCREASE THE HEIGHT OF THE RIDE
FROM THE GROUND AND MAY CAUSE INJURY FROM FALLING OR TRIPPING.
2.1 A common sense approach should be adopted when siting Kiddie Rides. The following items
are an indication, but not exhaustive:
2.1.1 Position the Ride on a level surface.
2.1.2 Ensure there is adequate clearance all round the Ride to minimise the risk of injury to the
passengers or public. If possible, a 1 metre clearance around the ride is recommended.
2.1.3 DO NOT obstruct emergency exits.
2.1.4 DO NOT obstruct fire appliances, hydrants etc.
2.1.5 If sited outside:
The socket outlet supplying the power should be connected by a permanent weatherproof
plug protected by a Residual Current Circuit Breaker (RCCB) or an Earth Leakage Circuit
Breaker (ELCB) having a trip rating not exceeding 30 milliamps in 30 millisecs.
DO NOT operate in adverse weather conditions.
NOTE
This ride is considered suitable for outdoor protected locations i.e. under a canopy, or cover and not in
apositionwhere theride couldbe exposed todirect rainor snow,orother adverseweather conditions.
2.1.6 DO NOT locate the ride directly against the plug, which should remain accessible at all
times
2.1.7 The ride is not suitable for installation or operation in an area where a water jet could be
used
For safety reasons the electrical wiring is colour coded as follows:
2.1.8 For rides with 220-240 volt electrical supply, the wiring colour codes are:
Brown - live
Green/Yellow-earth
Blue – neutral.
2.1.9 For rides with 110-120 volt electrical supply, the wiring colour codes are:
Black - live
Green - earth
White – neutral.
ALWAYS DISCONNECT THE MACHINE FROM THE POWER SUPPLY BEFORE
CARRYING OUT ANY SERVICE OR REPAIR.
Page 4

JOLLY ROGER AMUSEMENT RIDES
Page 5
INSTALLATION
Site d’installation
IL N’EST PAS RECOMMANDE DE CONDUIRE SUR UNE PENTE, RAMPE OU AUTRE
AFIN DE NE PAS ELEVER LA HAUTEUR DU VEHICULE ET NE PAS CAUSER DE
BLESSURES EN RAISON DE RENVERSEMENT OU D’ACCROCHAGE.
2.1 Faites appel à votre bon sens quand vous choisissez le site d’installation des manèges pour
enfants. Les points suivants sont donnés à titre indicatif mais ne sont pas exhaustifs:
2.1.1 Placer le manège sur une surface nivellée.
2.1.2 S’assurer qu’il y a suffisamment d’espace tout autour du manège pour minimiser le risque
de blessures pouvant être causées aux passagers ou au public. Si c’est possible, il est conseillé
de laisser 1 mètre d’espace tout autour du manège.
2.1.3 NE PAS obstruer les sorties de secours.
2.1.4 NE PAS obstruer les bouches d’incendie et la voie de passage des voitures de pompiers.
2.1.5 Si le manège est situé à l’extérieur:
La fiche d’alimentation secteur devrait être branchée avec une prise mâle résistant aux
intempéries et protégée en permanence par un disjoncteur de courant résiduel ou un
disjoncteurdifférentielayant untaux de déclenchementne dépassant pas30 milliampères
en 30 milli-secondes.
NE PAS faire fonctionner cette machine lors d’intempéries.
NOTE
On considère que ce manège est adapté à des endroits en plein air abrités, par exemple sous un
toit, ou un abri et placé de sorte que le manège ne soit pas exposé directement à la pluie ou à la
neige ou à d’autres intempéries.
2.1.6 NE PAS installer le manège directement contre la prise; cette dernière devrait toujours
êtres accessible.
2.1.7 Il n’est pas convenable d’installer ou de faire marcher le manège dans un endroit où l’on
pourrait utiliser des jets d’eau.
Pour des raisons de sécurité, le circuit électrique est repéré par couleurs comme
indiqué ci-dessous:
2.1.8. Pour les manèges alimentés en 220-240 volt, le circuit électrique est le suivant:
Marron : phase
Vert/Jaune : terre
Bleu : neutre.
2.1.9 Pour les manèges alimentés en 110-120 volt, le circuit électrique est le suivant:
Noir : phase
Vert : terre
Blanc : neutre.
TOUJOURS DEBRANCHER LA MACHINE DE L’ALIMENTATION SECTEUR AVANT
D’EFFECTUER TOUTE REPARATION OU TOUTE VERIFICATION.
AVERTISSEMENT
ATTENTION
ATTENTION

JOLLY ROGER AMUSEMENT RIDES
OPERATION
General
3.1 A coin-operated Kiddie Ride should not be used unless a D.O.C. has been provided, indicating that
the device is safe to operate (UK Health and Safety at Work Act - Code of Safe Practice at Fairs). This
regulation applies in the UK only.
Page 6

JOLLY ROGER AMUSEMENT RIDES
MAINTENANCE
GENERAL
4.1 The rides do not require any periodic maintenance but, they should be checked regularly to ensure
that they are in a safe condition for operation by the general public. In the unlikely event of the need to
make adjustments or repairs to the machine, the following procedures are recommended.
ALWAYS DISCONNECT THE MACHINE FROM THE POWER SUPPLY BEFORE
REMOVING ANY COVERS OR COIN MECHANISMS.
Multi power supply unit
4.2 The multi Power Supply Unit (PSU), which operates at 12 volts, is located on the bottom frame. To
remove/refit the multi PSU proceed as follows:
4.2.1 Removing the access panel (see Fig 7). Turn the base to align access panel opening with
the multi PSU.
4.2.2 Disconnect the electrical connectors on the front of the multi PSU.
4.2.3 Remove the two nut, bolt and washer assemblies on either side of the multi PSU and
remove the PSU from the bottom frame.
4.2.4 Refit the multi PSU by positioning it on the bottom frame, align the mounting holes in the
frame and install the nut, bolt and washer assemblies.
4.2.5 Connect the electrical connectors on the front of the multi PSU. Ensure a good connection
between the plugs and sockets. A poor connection could result in failure of the unit.
Coin acceptor (mechanical)
4.3 To remove/refit the coin acceptor proceed as follows:
4.3.1 Remove the coin acceptor by turning the lock situated on the faceplate - the coin acceptor
can now be removed from the machine and the wires pulled off the coin acceptor microswitch if
desired.
NOTE
Ensure that the wires are reconnected on the correct terminals (C and NO).
4.3.2 To remove litter from the coin acceptor, slide off the spring clip on the top of the mechanism
and remove side plate, then remove any litter or obstruction.
4.3.3 Refit the coin acceptor in reverse order to removal, ensuring that the pins on the main coin
acceptor body locate in the dimples on the side plate.
4.3.4 Adjusting screws for coin diameter and thickness are also located on the side plate, these
are factory set and should not normally require alteration.
Page 7

JOLLY ROGER AMUSEMENT RIDES
Coin acceptor (electronic) MARS
4.4 To remove/refit the coin acceptor proceed as follows:
4.4.1 Remove the coin acceptor by turning the lock situated on the faceplate and disconnect the
cable plug from the printed circuit board on the mechanism - the coin acceptor can now be removed
from the machine.
4.4.2 To remove litter from the coin acceptor, pull the hinged side plate sideways and remove any
litter or obstruction. Release hinged side plate.
4.4.3 Refitthe coinacceptorinreverseorder toremoval,ensuringthatthe cableplugisreconnected
to the printed circuit board on the mechanism.
NEVER REMOVE OR REPLACE AN ELECTRONIC MECHANISM WITH THE POWER
SUPPLY SWITCHED ON.
Electronic coin mechanism MARS - switch positions
4.5 To inhibit coins:
With machine switched on:
4.5.1 Set slide switches as follows, 1 = ON, 2 = ON, 3 = OFF, 4 = ON.
4.5.2 Press reject button within 20 seconds of setting slide switches.
4.5.3 Insert all coins to be inhibited.
4.5.4 Press reject button within 20 seconds of inserting coins. Inhibited coins should now be
rejected.
4.6 To re-enable inhibited coins:
With machine switched on:
4.6.1 Set slide switches as follows, 1 = ON, 2 = ON, 3 = OFF, 4 = OFF.
4.6.2 Press reject button within 20 seconds of setting slide switches.
4.6.3 Insert all coins to be re-enabled.
4.6.4 Press reject button within 20 seconds of inserting coins. Previously inhibited coins should
now be accepted.
NOTE
Mechanism must be powered up before changing switch positions. Switch positions must be moved
prior to attempting either of the above.
Page 8

JOLLY ROGER AMUSEMENT RIDES
Stamar “Plug n Play” Kiddie Ride Controller Credit Programming Instructions
4.7 The “Plug n Play” Timer Unit can now be programmed “on-site” for any Credit functions as shown by
the following instructions. This facility is incorporated on all software from JRTDv4 onwards
Fig 1 Programmable Control Unit
Credit Programming sequence
1. Turn Ride OFF
2. Make a note of the current SW1 settings
3. Set ALL SW1 switches to the OFF position
4. Turn the Ride ON
5. Enter coins to the value of the first Credit value
6. Press the Ride Start Switch for the number of rides required for this credit value
7. Insert coins for the next credit value required
8. Press the Ride Start Switch for the next number of rides required
9. Repeat this process until ALL credit values have been entered
10. Now PRESS and HOLD the Ride Start Switch until the voice prompt announces that the
programming is completed, approximately 4-5 seconds
11. Turn the Ride OFF
12. Set ALL SW1 switches to the ON position
13. The new Credit Program is now installed
14. If at any time during the process, you wish to cancel the programming function, simply turn
the Ride OFF and re-set the original SW1 positions. This will restore the previous credit
program
Page 9

JOLLY ROGER AMUSEMENT RIDES
Stamar “Plug n Play” Kiddie Ride Controller Configuration Instructions
4.8 The new “Plug n Play” programmable control unit has four externally accessible DIL switches, SW1,
SW2, SW3 and SW4, which are used to select the most popular modes of operation.
NOTES
1. It is advisable to remove the control unit from the ride as this will assist viewing the switches and
referring to these instructions. The control unit can be easily “unplugged” from the ride AFTER POWER
TO THE RIDE HAS BEEN SWITCHED OFF and the two mounting bolts have been removed.
2. All alterations to these switches should only be made after power to the ride has been turned off as this
will avoid any unintentional damage to the control unit and/or the ride.
Fig 1 Programmable Control Unit
Page 10

JOLLY ROGER AMUSEMENT RIDES
SW1 sets the Price of Play value or Credit Program Options.
4.9 The SW1 switch is used to set price at play value or credit program options.
NOTES
1. The setting for either “price of play” or “credits” on SW1 as shown below are selected using SW3/S4
as shown in SW3 settings below.
i.e. SW3/S4 must be set to On if “Price of Play” options are required.
SW3/S4 must be set to Off if “Credit Programs” are required.
2. The Price of Play refers to multiples of the Base Coinage that the coin mechanism has been pro-
grammed to accept:
- UK Mechanism. The mechanism is programmed for a 10p base and gives play values
from 10p (min) to £2.00 (max).
- USA Mechanism. The mechanism is programmed for a 25c base and gives play values
from 25c (min) to $3.75 (max).
Page 11
1WS
1S2S3S4SyalPfOecirP detceleS rO elbaliavAsnoitpOtiderCdemmargorP-erP
noffoffoffonioC1 rO P03 EDIR1 P05 SEDIR2 1£ SEDIR5
ffonoffoffonioC2 rO P02 EDIR1 P05 SEDIR3
nonoffoffonioC3 rO P04 EDIR1 1£ SEDIR3
ffoffonoffonioC4 rO P05 EDIR1 1£ SEDIR3 2£ SEDIR6
noffonoffonioC5 rO P06 EDIR1 1£ SEDIR2 2£ SEDIR5
ffononoffonioC6 rO P01 EDIR1 P03 SEDIR4
nononoffonioC7 rO 1£ EDIR1 2£ SEDIR3
ffoffoffononioC8 rO 2£ EDIR1
noffoffononioC9 rO P02 EDIR1 P04 SEDIR3
ffonoffononioC01 rO P01 EDIR1 P02 SEDIR3 erawtfos3vDTRJnoelbaliavA 1002/50/10sdrawno
nonoffononioC11 rO p06 EDIR1 1£ SEDIR2 2£ SEDIR4 4vDTRJnoelbaliavA sdrawnoerawtfos 2002/50/10
ffoffonononioC21 rO p07 EDIR1 1£ SEDIR2 2£ SEDIR4
noffonononioC31 rO
ffononononioC41 rO esUtseTrOnoitibihxEroFyalPeerF
nononononioC51 rOresUyBelbammargorP
ffoffoffoffo edoMgni
mmargorPetisnoresU 4vDTRJnoelbaliavA sdrawnoerawtfos

JOLLY ROGER AMUSEMENT RIDES
Ride time
4.10 SW2 is used to set the ride time. The ride time can be set from 30 seconds to 120 seconds in 15
second increments or to run for as long as the main background soundtrack.
NOTE
S4 is used for a diagnostic test sequence during manufacture and under normal operating conditions is
not used and must be set to the OFF position.
Additional ride features
4.11 SW3 selects additional ride features.
Page 12
3WS
1S2S3S4S
ffO/nOsesarhptpmorPffO/nO xxx
ffO/nOsdnuostcarttAxffO/nOxx
sediRfo.ontnuoCxxnOx
)eulavniocesaB.hcemnioc(snioC
fo.oNtnuoCxxffOx
tceleS yalPfoecirP snoitpo xxx nO
tceleS margorPtiderC snoitpo xxx ffO
2WS
emiTediR1S2S3S4S
sces03ffoffoffo FFO
sces54noffoffo FFO
sces06ffonoffo FFO
sces57nonoffo FFO
sces09ffoffonoFFO
sces501noffonoFFO
sc
es021ffononoFFO
kcartdnuosottesemitediR nononoFFO

JOLLY ROGER AMUSEMENT RIDES
Ride flasher options
4.12 SW4 selects the ride flasher options (if fitted).
NOTE
S4 is used to select “Program Mode” and under normal operating conditions is not to be used and must
be set to the OFF position. “Program Mode” should only be used by experienced operators familiar with
the extended programming sequence, or under direct instruction from Jolly Roger (Amusement Rides)
Ltd., or Stamar Electronics.
Volume adjustment
4.13 Access to the volume control knob is gained by removing the coin mechanism (para 4.3 or 4.4)
andis adjustedbyturningthecontrol knobonthetimerwhich islocated onthebackwallof thecompartment.
Access to other components
4.14 Access to the 0.4KW VAT 20 inverter, reed sensor actuator and other components on the bottom
frame is gained by removing the access panel (see Fig 7). Turn the base to align access panel opening
with the required component. Access to components installed on the top frame can be acheived in the
same manner.
Drive belts adjustment
NOTE
The drive belts should run tight.
4.15 The “drive belts” are adjusted by loosening the two stop bolts with locknuts and the four bolt
assemblies holding the motor/gearbox assembly to the bottom frame.
4.16 Slide the whole assembly to adjust the belt tension using the two stop bolts with locknuts, finally
tighten the four bolt assemblies and the two stop bolt locknuts.
4.17 The “drive belts” are correctly tensioned during manufacture and should not require adjustment.
Bearings
4.18 All bearings are greased for life and should normally not be re-packed with grease. However, in
certain circumstances the bearings may require lubrication. If this situation arises, apply grease sparingly.
Page 13
4WS
1S2S3S4S
tuptuorehsalflennahC1ffOffOx FFO
stuptuorehsalfgninnurlennahC2nOffOx FFO
stuptuorehsalfgninnurlennahC3ff
OnOx FFO
stuptuorehsalfgninnurlennahC4nOnOx FFO
deepsrehsalfdradnatSxxffO FFO
deepsrehsalftsaFxxnOFFO

JOLLY ROGER AMUSEMENT RIDES
Fuses
4.19 Fuses are located in the side of the multi PSU. Never replace fuses with a higher value than
recommended.
Body and other mouldings
4.20 Cleanwith dampcloth rinsedout insoapy water, donot hosedown orflood themachine.Alternatively,
a proprietary household furniture cleaner may be used.
Removal of the three seats and the centre characters
NOTE
Refer to Spare Parts section for item numbers.
4.21 To remove the three seats:
4.21.1 Remove the nine set screws, nine repair washers and the nine spring washers from the
captive nuts installed in each seat.
To remove the centre characters:
4.21.2 Remove the three plastic nut caps, three bolts, three plain nuts, three nylock nuts and
the six plain washers.
4.21.3 Refit the seats and the centre characters in reverse order to the removal.
ALWAYS DISCONNECT THE MACHINE FROM THE POWER SUPPLY BEFORE
CARRYING OUT ANYSERVICE OR REPAIR.
Removal of base cover
4.22 To remove the base cover proceed as follows:
4.22.1 Remove the four hexagon retaining bolts, nuts and eight washers that secure the base
cover to the top frame.
4.22.2 Refit in reverse order to the removal.
Daily checks
4.23 A check of each coin-operated Kiddie Ride should, whenever reasonably practical, be carried out
each day before it is made available for the public. The following checks are recommended: -
4.23.1 Check that the mains plug is undamaged and securely attached to the mains cable.
4.23.2 Check that the mains cable is undamaged.
4.23.3 Check that there are no broken or damaged parts of the ride that may cause injury.
4.23.4 Check that all guards are in place thus preventing any access to the mechanism.
4.23.5 Apply pressure to the ride to ensure that it is firmly secured to the base stem and check
that all advisory literature is in place.
Page14

JOLLY ROGER AMUSEMENT RIDES
4.23.6 Ensure the area around the ride is free from obstruction and that persons passing by are not
in any danger.
4.23.7 The ride should be kept clean and free from any customised additions unless approved by
the manufacturer.
4.24 If as a result of the above visual checks any doubt arises, then the company, supplier or person
responsible for the ride should be notified immediately.
Motor
Themotor isfittedwithamanual re-setthermal overloadcut-outdeviceinaccordance withULrequirements.
4.25 When the motor does not operate, check if the thermal overload cut-out device has operated and re-
set as follows:
When the thermal overload cut-out device has operated, investigate and correct the
fault before the ride is returned to use.
4.25.1 Disconnect the machine from the electrical power supply
4.25.2 Removing the access panel (see Fig 7). Turn the base to align access panel opening with
the motor.
4.24.3 Re-set the thermal overload cut-out button on the motor backplate.
4.25.4 Refit the access panel.
4.25.5 Connect the electrical power and test the ride.
Page 15

JOLLY ROGER AMUSEMENT RIDES
Fig 2 Wiring diagram (rides with 230 Volts supply) - (System 4000)
Page 16

JOLLY ROGER AMUSEMENT RIDES
Fig 3 Wiring diagram (rides with the 110 Volts supply) - (System 4000)
Page 17

JOLLY ROGER AMUSEMENT RIDES
Fig 4 Wiring diagram cash box - Base to body loom connector (System 4000)
Page 18