Jon-Don DYNAMIC DIAMOND DDV36 User manual

DYNAMIC DIAMOND
VACUUM
DDV36
Vacuum Manual

INTRODUCTION
Thank you for choosing Dynamic Diamond Vacuum (DDV),a high-quality product
based on the newest state-of-the-art technology. We hope that this device will be
to your satisfaction and meet your expectations. We are continuously striving to
improve our products in our product segment and will continue to supply the
market with new equipment.
NOTICE!
1.These instructions are only for DDV36 Dust Extractors.
2. DDV36 Dust Extractors are designed to clean construction areas and be connected to
medium and large grinders and shot blasters etc. The machine is suitable for picking up dry,
non-flammable dust and debris in and indoor environment. It is not suitable for picking up
liquids.
3. Please pay particular attention to the safety regulations and safety instructions
4. Read the complete instruction manual before using.
5. All spare parts and accessories used with this device must be those specified by
Dynamic Diamond Tooling.
6. Check before and after use that all the switches are in OFF position.
Environmental protection
The packaging material can be recycled. Please do not throw the packaging material into
household waste; please send it for recycling.
Old devices contain valuable materials that can be recycled; these should be sent for
recycling. Batteries, oil, and similar substances must not enter the environment. Please dispose
of your old devices using appropriate collection systems.

1. SAFETY INSTRUCTIONS
When using an electrical appliance, basic precautions should always be followed, including
the following:
WARNING – To reduce the risk of fire, electric shock or injury:
Cables damaged through crushing or splitting can be dangerous if used and should be replaced
immediately. Risk of personal injury.
Make sure the assembly area is firm, so the dust extractor does not tip over. Risk of personal and
material injury.
Risk of pinching when handling the toggle fasteners.
The machine must not be used in environments where explosive gases may be present. Serious risk
of explosion.
Improper connection of the equipment-grounding conductor can result in a risk of electrical shock.
Check with a qualified electrician or service person if you are in doubt as to whether the outlet is
properly grounded. Do not modify the plug provided with the machine. If it will not fit the outlet.
Have a proper outlet installed by a qualified electrician.
Before using the machine, make sure that the power & voltage corresponds with the
voltage shown on the machines rating plate.
Do not leave machine when plugged in. Unplug cord from outlet when not in use and before
cleaning or servicing machine.
Do not use outdoors or on wet surface, this machine is for indoor and dry use only.
Do not allow to use as a toy. Close attention is necessary when used by or near children.
Use only as described in this manual. Use only manufacturers recommended attachments.
Operators shall be adequately instructed on the use of the machine
This machine is not intended for use by persons (including children) with reduced physical,
sensory or mental capabilities, or lack of experience and knowledge.
Do not use with damaged cord or plug. If the machine is not working as it should, has been
dropped, damaged, left outdoors or dropped in water. Make sure it is repaired by a qualified
person.
Do not pull or carry by cord, use cord as handle, close a door on cord, or pull cord around sharp
edges or corners. Do not run the machine over cord. Keep cord away from heated surfaces.
Do not unplug by pulling on cord. To unplug, grasp the plug. Not the cord.
Do not handle plug or machine with wet hands.
Regularly inspect cord and plug for damage. If cord is damaged, it must be replaced by a
qualified person in order to avoid hazard.
Do not put any object into openings. Do not use with any opening blocked (accept during filter
cleaning procedure). Keep free of dust, hair and anything that may reduce airflow.
Keep hair, loose clothing, fingers and all parts of body away from openings and moving parts.
Turn off all controls before unplugging.
Do not use to pick up flammable or combustible liquids, such as gasoline, or use in areas where
they may be present.
Do not pick up any type of liquids.
Do not pick up anything that is burning or smoking, such as cigarettes, matches or hot ashes.
Use extra care when cleaning on stairs.
Do not use without dust bag and/or filters in place. Replace collection system and/or filters as
described in manual.
If using an extension cord make sure the cord rating is suitable for this machine.
Do not modify machine from its original design.
Keep children and unauthorized persons away from machine when in use.
All repairs must be performed by a qualified service person. Use only manufacturer-supplied
or equivalent replacement parts.
Do not expose machine to rain or moisture. Store indoors only.
Connect to a properly grounded outlet only. See grounding instructions.

THERMAL PROTECTION
The dust extractor is equipped with a safety thermal protector to prevent motor from
overheating. Should thermal protector activate, turn off machine, unplug power cord
and check for full dust bag, vacuum hose clog or filter blockage. It may take up to 45
minutes for the thermal protector to reset.
GROUNDING INSTRUCTION
The dust extractor must be grounded. If it should malfunction or breakdown, grounding
provides a path of least resistance for electric current to reduce the risk of electric shock. The
dust extractor is equipped with a cord having an equipment-grounding conductor and
grounding plug. The plug must be inserted into an appropriate outlet that is properly installed
and grounded in accordance with all local codes and ordinances.
SAFETY LABEL
The following label appears in front of the machine. Check all the details stated in the label
before using.Replace label if it is missing, becomes damaged or illegible. Failure to follow this
warning label may result in fire, electric shock or injury.
2.UNPACKING
When unpacking the machine, please check that the following accessories are included:
The hose with end fittings
Wand
Floor brush
If any of the above-mentioned parts are missing, please contact your local distributor or
our sales representative. For models that do not already have the front casters
assembled due to packaging limitations. Assemble the front casters using the using bolt
or nut and washer that are included in the package depending on your application.
Protect the environment:
Please dispose of packaging materials and used machine components in an
environmentally safe way according to local disposal regulations. Always remember to
recycle.
To assemble the accessories:
3. FUNCTION
1. Connect the floor brush and wand 2. Connect the Wand and hose
3. Connect the hose and adaptor 4 . Connect the accessories kit and the inlet
Note: Don’t roll or twist the hose when working.

3. FUNCTION
The machine is designed for vacuuming and separating dry, non-combustible
dust with an explosion limit value of 0.1mg/m3.
The dust extractor is started by the switch. All the switches can operate independently.
Type
Models with Jet pulse filter cleaning
Red switch 2 step 0: Motor off, 1: Motor on
Dust-laden air is then sucked through the inlet valve at high speed via the suction hose.
The air is slowed down by the cyclone and coarse dust particles are separated out,
partly by centrifugal force and partly by gravity. Air and finer particles then pass through
the double filter system where separation is made. The machine is designed for filter
cleaning by reverse air pulse.
The separated dust accumulates in the cyclone until the machine is switched off, when it
drops through the bottom flap into the plastic bag. The filter cleaning process is not
completed before it is clear that the dust inside the tank has fallen down into the
collection bag. In some extreme cases the adhesive ability of the dust must be broken
manually. This can be done by hitting the dust through the bag or tapping the tank using
i.e. a rubber hammer.
4. HEIGHT ADJUSTMENT(Optional)
DDV36 WITH HEIGHT ADJUSTMENT SYSTEM:
Lifting operating:
Grip the 2 handles on barrel, lift to the top and then
loose the grip slowly.
Dropping operating:
Grip the 2 handles on barrel, lift to the top, hold for
one second, then drop it down to the bottom.
Lifting Dropping
Notice
Before connecting the power, please confirm the voltage is consistent with the label on the machine.
Make sure the electric plug and socket are matching
Make sure the hose and inlet are matching
Connect the accessories and hose end
Notice
Turn on the machine until the motor stop working completely.
Please disconnect the plug when the machine doesn’t work.

5. FILTER CLEANING
The filter must be cleaned from time to time. This must be done before changing the
bag collection system and should also be done when work is completed or when
there is poor suction.
Procedure:
1. Push down the damper , cover the inlet.
2. Turn on the machine and wait 3 seconds, let the
machine build up vacuum.
3. Quickly push down on the key and wait 3 seconds.
4. Repeat the procedure five times.
5. Turn off the motor and wait until it stops completely,
then uncover the inlet.
If suction remains poor, the pre-filter needs to be replaced. If suction still remains
poor afterwards, the HEPA filters needs to be replaced. See instructions in chapter 6.
FILTER CHANGE.
6. DUST STORAGE SYSTEM
The dust extractors are mainly equipped with continuous folding bagging system for
effective dust storage or a regular plastic bag system depending on model. The
continuous bag is a 72ft long plastic tube that will be divided into plastic bags using the
zip ties attached with the machine.
To assemble a new continuous bag:
Release the belt holding the last bag. Remove the holder, put in a new bag & pull out
the inner end upwards. Assemble the holder on to the machine and strap the opening
facing upwards with the belt. Pull down the outside end and close it using a zip tie.
All dust extractors can be used with continuous folding dust bags for single use. Also all
models can be fitted with the continuous bag system.
Only change continuous bag or regular bag after filter cleaning cycle have been
completed.
To operate the continuous bag:
7. FILTER CHANGE
Risk of dust dispersion - Use personal safety equipment
Unhealthy dust can be spread during filter change. Accordingly, the user should wear
protective glasses, protective gloves, and a breathing mask conforming to protection class
FFP3.
1. Assemble the continuous bag, turn on the
machine.
2. Turn off the machine, the dust will drop down
to the bags.
3. Use a nylon tie to seal the bag
4. Cut the bag
It is important toZDLWWRVHFRQGV in between every repetition.

Pre-filter
Loosen the 3 clamps and remove the top. Take the bag from the new filter.
Lift out the filter and place it gently in a plastic bag. This bag must be properly disposed.
Insert a new filter.
Important:
If you are removing the Pre-filter in order to clean it. Hitting the filter with force or use of
compressed air will destroy the filter. It can handle water, but high pressure water
cleaning will destroy it.
HEPA Filter
Loosen the two nuts on each filter cover cap. Carefully lift the filter into a clean plastic
bag, use the bag from the new filter. This bag must be properly disposed. Insert a new
filter in reverse order.
Important:
HEPA filters can’t be cleaned, trying this might destroy it. When installing the
replacement filter, make sure to not touch the inside of the filter. Any kind of
force/damage on the inside of filter media will destroy the new filter.
8. SERVICE
When cleaning and servicing the machine, you must switch off the machine and
remove the plug from the outlet.
Avoid cleaning with a high pressure cleaner. If necessary, do not direct at the
openings on the machine, especially the opening for cooling air.
Before moving the machine from the work area, the machine must be cleaned.
All other equipment must be regarded as contaminated and be treated
thereafter.
If possible, use a special suitable room.
Proper personnel protective equipment must be used. Dust can be spread when
the coarse filter and the absolute filter are replaced that can be hazardous to
health. Accordingly, the user should wear protective glasses, protective gloves,
and a breathing mask conforming to protection class FFP3.
All parts which are contaminated after service must be properly disposed of in
plastic bags according to all regulations.
If the machine has to be used for other purposes, it is extremely important that the
machine is cleaned, to avoid the spread of hazardous dust.
Do not puncture the HEPA filter. Risk of dust dispersion.
9. WARRANTY
All DDV devices and accessories have a 12-month factory warranty counting from the
manufacturing date on the machine. Do not attempt to repair the suction apparatus
without the consent of the manufacturer.
The warranty does not cover defects which are the result of normal wear and tear,
negligence, defective use, unauthorized repair or the suction apparatus being connected
to the incorrect voltage.
In the event of any complaint, the suction apparatus or an agreed part of it must be
returned to us or our authorized representative for warranty examination and for any
warranty repair or replacement.
WARNING
Remember to switch off the machine and pull the plug out of the outlet before servicing.

10. PROBLEM SOLVING
The dust extractors are designed and manufactured for severe environments
and tasks, but the user must note that the machine must be protected from
knocks and blows. Filter, seals, attachments, and connections are carefully
adapted and selected with regard to the operator’s work environment.
Therefore, the operator and service personnel must treat the machine with
care in order for it to work correctly for many years.
Dynamic Diamond Tooling
Tel: [phone]
www.dynamicdiamondtooling.com
1924 Silver Star Road, Orlando, Florida 32804
Issue Cause Solution
Motor doesn’t start
No Power Plug in machine
Cable defective Replace cable
Switch defective Replace switch
Soft start defective Replace soft star
Motor stops immediately after
starting
Wrong fuse Connect to correct fuse
Shortcut in cable/machine Order service
Motor runs but there is no suction
Hose not connected Connect hose
Hose clogged/blocked Clean hose
No dust collection bag Fit dust collection system
Motor runs but poor suction
Hole in hose Replace hose
Filter clogged Clean filter/Replace filter
Loose top cover Adjust
Defective gaskets Replace affected gaskets
Dust blown from motor
Wrongly assembled or
damaged filter system
Adjust/Replace filters
Abnormal noise Order service
Notice
！！！
____________________________________
Any other problem please contact Dynamic Diamond Tooling
______________________________________________________

Data Unit TS3000/120V TS3000/230V
Voltage V120V 230V
Power max KW 2.4 3.6
HP 3.2 4.8
Current(UL) A18 14.4
Airflow
(max)
m³/h 485 600
cfm 354 285
Vacuum(Max)
Water lift(inch)
mbar 220
inch 90 72
Main hose Metric
(mm)
10mxD63 10mx D63
USCS
(inch)
32’X2.5’’ 32’X2.5’’
Inlet Metric
(mm)
70 70
USCS
(inch)
2.8’’ 2.8’’
Pre filter
EN 779-F8
%
@1μm
99.5 99.5
Pre filter area
Metric
(m2)
4.5 4.5
USCS
(ft2)
48 48
HEPA filter
EN1833-H13
%
@0.3μm
99.99 99.99
H13 HEPA filter area Metric
(m2)
3.6 3.6
USCS
(ft2)
39 39
Dust collection system Type Continuous folding bag Continuous folding bag
Dimensions
L*W*H
Metric
(mm)
630x840x1470 630x840x1470
USCS
(inch)
24.8x33x57.8 24.8x33x57.8
Weight
Metric
(kg)
65 65
USCS
(Ibs)
145 145
Technical data sheet

S/N P/N Description Quantity Unit
1DDV36 dust extractor 1PC
2S8046 2’’ S wands,2PCS/SET 1SET
3C2031 2.75’’/2’’ adaptor 1PC
4S8008 2’’ anti static EVA hose 7.5 Meter
5S8006 2’’ hose cuff 1PC
6S8045 2’’ floor brush 1 PC
7 C2044 2.75’’/2.5’’ adaptor 1 PC
8S8037 2.5’’ PU hose with PC spiral 10 Meter
DDV36 - 120V
Packing list

DDV36 - 120V
Exploded views
S/N P/N Description Quantity Dimension Note
1DDV36 engine kit 1
2C2143 DDV36 wagon complete packing 1
3C2093 DDV36 slider bar upper bracket 1
4C2138 DDV36 right stand column
5C2146 DDV lifting hook 1
6C2097 DDV36 slider bar 2
7C2087 DDV barrel holder 1
8C2045 D25 round tube pulley 8
9C2101 DDV pulley fixed plate 2
10 C2083 Nylon cable tie storage container 1
11 C2094 DDV36 slider bar lower bracket 1
12 C2137 DDV36 left stand column 1
13 S0032 hexagon bolt 2M10*60
14 S0045 Plain cushion 2M10
15 S0015 locknut 2M10
16 S9030 Universal wheels 23’’ Lockable
17 S9011 Heavy duty caster 28’’
18 S0033 Hexagon bolt 2M12*100
19 S0046 Extra-large plain cushion 2M12*30*2.5
20 S1014 Socket
21 S2007 Cable 83*2.5
22 DDV36 barrel kit 1
23 C2135 DDV36 bed plate 1

DDV36 - 120V
Dustbin kit

S/N
P/N
Description
Quantity
Dimension
1
C3026
Plastic cover
1
2
C2117
DDV36 top cap
1
3
C2134
Lever (for jet pulse filter cleaning)
1
4
S0013
Nut
5
M6
5
C2057
Lever holder
1
6
S0028
Bolt
2
M6*60
7
S0088
Cushion
1
8
S0010
Bolt
6
M6*12
9
S0011
Nut
8
M6
10
S0059
Holder kit
2
11
C2120
DDV36 barrel
1
12
D70 inlet kit
1
17
C2092
Holder
1
18
S0023
Bolt
2
M6*35
19
C2090
Flap assembly kit
1
20
C2091
Balancing weight
6
21
C2084
Continuous bag holder packing
1
22
S0089
Nut
2
M8*15
23
S0090
Belt packing
1
24
S8035
Continuous folding bag
1
25
S8006
D50 hose cuff
3
26
S8007
D50 EVA hose
3
D50*650mm
27
S8030
DDV36 main filter
1
28
S0092
Hose Clamp
3
40-63
29
S8036
Rubber ring
1

DDV36 - 120V
Engine kit
S/N
P/N
Description
Quantity
Dimension
Note
1
S0091
Nuts
6
M8
2
C2115
H13 filter cover
3
3
S8031
H13 filter
3
4
C2116
H13 filter hood
3
5
C3007
Motor damping ring
6
6
S1034
Single phase motor
3
240V, 1000W
S1035
Single phase motor
3
120V, 800W
7
S0087
Hex socket head shoulder
screw-2
9
M6-96.5
8
S9028
Silencer cotton
3
D98-78-15
9
S9029
Filtering cotton
3
D78-8
10
S0011
Anti-slip hexagon nut with pad
9
M6
11
C2133
DDV36 air outlet
1
12
C2130
DDV36 back cover
1
13
C2125
DDV36 top cover
1
14
S9022
Negative pressure meter
1
15
S1001
Waterproof rocker switch
3
16
S0006
Elongated anti-bending joint
1
PG11
17
S1013
Connector plug
1
18
S1038
Timer
1
19
C1106
Air outlet baffle
1
20
C2127
DDV36 front cover
1
21
C2124
DDV36 air connector cover
1
22
S0010
Anti-slip hexagon nut with pad
36
M6*12

DDV36 - 120V
D70 inlet kit
S/N
P/N
Description
Quantity
Dimension
Note
1
C3031
70mm inlet gasket
1
2
C3032
70mm inlet
1
3
S0075
Cross screw with flat head
2
M5*10
4
C3019
Slideway
1
5
C2043
Inlet close door
1
6
S0076
Copper collision
4
7
C2022
Index plunger
1
8
C3021
70 outer inlet
1
9
S0013
Locknut
4
M6
10
S0013
Half round inner hexagon bolt
3
M6*35
11
S0022
Half round inner hexagon bolt
1
M6*20
12
S0024
hexagon bolt
1
M8*20
13
S0014
Locknut
1
M8
14
S0077
Ball knob
1
M8*30