Jon-Don PE1200 User manual

Prospector PE1200
INFORMATION
&
OPERATING
INSTRUCTIONS
READ AND UNDERSTAND THESE INSTRUCTIONS
BEFORE OPERATING THE MACHINE
Priority
Manufacturing

Prospector PE1200 120V
Pump 400-1200 psi, adjustable, piston pump
Vacuum Dual 3-stage, 180” lift, 107 cfm
Auto Dump/Auto Fill 20GPM Auto dump Discharge through ¾ hose
Power 15 -19 Amp
Tank Capacity 15 gal, solution and recovery
Vacuum Shut-off Ball Float
Dimensions 36-3/4” H
23-1/2” W
32” L
Weight 133 lbs
Warranty See Below
Contents:
Machine Specifications 2 Care & Maintenance 4
Record Important Information 2 Views of Machine 5
Safety Information & Cautions 3 Set Up & Operating Instructions 6
Your New Machine 4 Warranty 7
System Features 4
Troubleshooting 8
Chemicals 4 Parts List 9
Tools & Accessories 4 Exploded View 10
Machine Specifications:
Machine and Purchase Specifications:
RECORD AND RETAIN THIS IMPORTANT INFORMATION
Prospector 1200
Serial Number:_____________________________
Purchase Date: _____________________________
Write purchase location and phone number:
_____________________________________________________________________________
___________________________________________________________
And don’t forget to register your purchase to activate your warranty
1

CRITICAL SAFETY INFORMATION & CAUTIONS
The acceptable use of this machine is for
commercial/professional cleaning, for example, in
hotels, schools, hospitals, and offices, rather than
for personal housekeeping.
NOTE: Read all instructions before using this
machine. Improper use or misuse of the machine
can result in personal injury or property damage.
To reduce the risk of personal injury or property
damage, follow these procedures:
•Connect to a properly grounded outlet only.
•Do not operate the machine in an explosive
environment.
•Do NOT use Solvents.
•Never add water over 120F/ 49C to the
solution tank.
•Do not pick up anything that is burning or
smoking, such as cigarette, matches or hot ashes,
or any health endangering dusts. Do not use to
pick up flammable or combustible liquids such as
gasoline or use in areas where they may be
present.
READ AND SAVE THESE INSTRUCTIONS
•To avoid electric shock, do not expose to rain or
snow and keep from extremes in temperature.
Store in a heated location. Use the machine
indoors. Do not use outdoors.
•Do not use this machine to dry vacuum before
wet cleaning.
•Do not use with damaged cord or plug. If the
machine is not working as it should, has been
dropped, damaged, left outdoors or flooded with
water, return it to a service center.
•Do not leave the machine unattended when it is
plugged in. Unplug the unit from the outlet when
not in use and before servicing.
•Use only as described in this manual. Use only
the manufacturers recommended attachments.
•Do not handle the plug, the cord, or the machine
with wet hands.
•Extension cords must be 12/3 and no longer than
50 feet. Replace the cord or plug immediately if
the ground prong becomes damaged.
•Do not put any object into opening. Do no use
with any opening blocked; keep free of dust, lint,
hair, and anything that may reduce air flow.
•Keep loose clothing, hair, fingers and all parts of
body away from openings and moving parts.
•Liquid ejected at the spray nozzle could be
dangerous as a result of its temperature,
pressure, or chemical content.
2

YOUR NEW MACHINE:
When you receive your new machine, examine
the packaging for signs of shipping damage.
Carefully unpack the machine and inspect it. If
you see evidence of damage to the container or
the contents, contact the freight carrier
immediately.
Additionally, ensure all parts and accessories are
present; if you notice anything missing, contact
your distributor without delay.
SYSTEM FEATURES:
VACUUM: The vacuum motors provides an
excellent ratio of water lift to air movement (see
specs, page2). Surface should dry quickly if not
over-wetting while cleaning.
PUMP: The pump is a piston style, positive
displacement pump. The AC motor runs
continuously when turned on, the use of the
pressure regulator enables the operator to set the
pressure to the desired PSI, between 400 and
1200
DUMP PUMP: The dump pump is a 20 GPM sump
style pump. When you want to use the auto dump
feature, just connect a garden hose to the auto
pump outlet and turn on the dump pump (see
switch plate descriptions).
AUTO FILL: connect a hose from a utility or
janitors sink and turn on the water. When the
solution tank is full, an internal valve will prevent
the tank from over-filling.
CHEMICALS:
Damage caused by the use of strong chemicals is
not covered by the warranty.
The use of powder chemicals is discouraged;
unless they are mixed very thoroughly and rinsed
out completely at the end of the job, powdered
cleaners could cause a build-up in the pump,
lines, heater and/or quick disconnect. Any
problem caused by a chemical build-up is not
covered by warranty.
If foaming occurs as you clean, use a defoamer,
either in the recovery tank or on the area being
cleaned, to prevent overflow which can cause
water damage to machine components.
The use of clear water in the machine is
recommended, within the application of
properly diluted cleaner as a pre-spray on the
area to be cleaned; however, you may mix
water and cleaning chemicals in a bucket --
according to directions on the chemical label --
and then pour into the solution tank. If you
chose to use chemicals in the machine, always
use a cleaner with a pH as close to neutral as
possible to avoid premature wear of the pump,
seals, and/or other components.
TOOLS & ACCESSORIES:
Use only manufacturer’s recommended tools and
accessories. If the spray valve on your cleaning
tool begins to leak or if the spray tips get worn
and are no longer providing a nice even spray
pattern, order replacements from your
distributor.
CARE AND MAINTENANCE:
For continual peak operation, clean the internal
plumbing by rinsing with clear water at the end
of each job. About once a month, rinse the
machine with a commercial flushing compound
to break-up any mineral or chemical
accumulation that may have formed from the use
of hard water or chemicals.
The vacuum motors and the pump do not require
any scheduled maintenance; however, the
vacuum motor may require replacement brushes
after 750-1000 hours.
To help maintain a professional image; clean the
exterior of the machine with an all purpose
detergent, and protect it with automobile interior
polish. Lubricate the wheels, castors, and quick
disconnects with an all purpose, silicone spray.
3

Dump –
Pump
Switch
Recovery
Tank Access
Recovery
Tank Drain
Hose
Recovery
Hose
connects
here
Solution
Tank
Fill Hole
VIEWS OF THE MACHINE:
FRONT VIEW
Pump
Switch
Vacuum
Switch
4
REAR VIEW
Latches
Power
Cord
Pigtails
Switches
Wand
Holder
Loading
Wheels
Pressure
Gauge Reads
Spraying
Pressure
Pressure
Adjustment
Knob
Connect
Solution Hose
Here

SET-UP AND OPERATION:
1. Before each use, inspect the machine, hoses,
and cleaning tool for cleanliness and
completeness, Ensure the spray nozzles on
the cleaning tool are tight and that the ball
float in the recovery tank is clean and
operational.
2. Close the clear, screw-on lid on the recovery
tank, and screw the cap onto the drain hose.
3. Turn off all the switches.
4. Plug the power cords into properly grounded
outlets. Do not connect both cords to the same
outlet. Green indicator light will illuminate
when on separate power circuits.
5. Fill the holding tank with clear water. NOTE: If
you choose to take advantage of the Auto
Dump and/or Auto Fill features on this
machine, follow steps 5A through 5E,
otherwise got to Step 6.
5A. Auto Dump –simply connect garden
hose on the Auto Dump garden hose to the
auto dump connector located on the upper
right corner of the recovery tank.
5B. Attach a garden hose to the Auto
Dump fitting. Place the open end of the
garden hose into a drain or toilet.
5C. Turn on the Auto Dump Pump switch
when you begin cleaning, and the auto
dump pump will turn on when the
recovery tank is nearly full and pump out
the recovered water. The pump will
automatically turn off when the tank has
emptied.
5D. Auto Fill - Connect the water source
to the stainless steel auto fill hose on the
front of the holding tank on the front of
the machine.
5E. Turn on the water at the source. The
solution tank will fill with water and when
it reaches capacity, a valve will shut off the
water flow. Once the water in the solution tank
has fallen, as you clean, the auto fill valve will
allow the water to begin flowing into the tank
again.
6. Connect the solution hose and the vacuum
hose to the machine and to the cleaning tool.
7. Turn on the pump and spray through the tool
for a few seconds to fill the lines with water.
8. Pre-spray the area to be cleaned with the
detergent of your choice.
NOTE: If you choose to add a detergent to the
solution tank, be sure to mix well, and always
follow the use & dilution instructions on the
chemical label. Use a chemical with a pH between
5 and 10 to reduce the likelihood of premature
wear to the pimp and other seals.
9. Spray through your cleaning tool as you adjust
the pressure regulator knob, on the front of
the machine, to achieve the desired spraying
pressure.
10. Turn on the vacuum motors.
11. Begin cleaning, following industry accepted
practices.
NOTE: Use defoamer any time foaming occurs in
the recovery tank to prevent damage to the motor
or other components.
NOTE: Foam will not lift the ball float.
12. When finished with the job, remove any
unused solution from the solution tank, and
run a few gallons of clean water through the
system. Drain the recovery tank by opening
the drain hose over a drain or a bucket.
Release any residual pressure from the
cleaning tool before disconnecting the hoses
from the cleaning tool.

TROUBLESHOOTING
ALWAYS UNPLUG THE MACHINE BEFORE
DISCONNECTING OR CONNECTING ANY WIRES OR
COMPONENTS
SYMPTOM POSSIBLE CAUSE
Low pressure Plugged or dirty inlet filter;
Pump is leaking
Pump valve(s) damaged;
Pressure regulator valve is worn and leaking water back into the holding tank
even while spraying from the tool;
No spray Solution tank is empty;
Quick couplings on solution line are not completely connected to machine or tool;
Spray tip(s) plugged;
Pump motor is not running
Plugged/dirty pump inlet filter;
Plugged or damaged solution hose or quick disconnect
Pump not
running
No power to pump -- no power to cord
On/off switch is bad;
Pump motor is getting power but won’t run – check motor brushes;
Low suction Recovery tank lid not sealed;
Dirty vacuum inlet screen;
Vac hose loose or cracked;
Vacuum gasket is damaged or compressed
No suction Recovery tank is full;
Vacuum is not running –bad switch or bad vacuum
Always use original equipment replacement parts.
Contact your distributor for additional information or to arrange for service.
7

Priority Manufacturing
Prospector PE1200

Item Part No. QTY Description Item Part No. QTY Description
1 41-00536 1 Dump Hose 24 41-00022 1 QD Female Pressure Gauge
2 41-00017 1 Hook abd Loop Strap 25 01-10697-001 2 Vacuum Manifolds
3 39-00017 2 Wheel 3" 26 39-00019 2 4" Castors
4 41-09507 1 Ball Float 27 50-00014 1 Dump Pump
5 41-00004 1 Clear Lid 28 41-00153 1 Check Valve
6 01-10595-004 1 Vacuum Tank PE1200 29 40-00007 2 Power Cords
7 41-00050 1 Hose Barb 1.5" 30 40-00008 2 Pig Tail Power Cords
8 01-10597-004 1 Solution Tank 31 40-00802 1 Terminal Block
9 52-00004 1 Lid Solution Tank 32 41-09512 1 Gauge Plate 1200
10 40-00400 1 Switch SPDT 33 01-10737-001 1 Base PE1200
10A 40-00401 2 Switch DPDT 34 41-00540 1 Hose Pump to unloader
11 50-00153 1 Dual Cord Light 35 39-00004 2 Latch
12 41-09515 1 Switch Plate 36 39-00003 2 Latch Strike
13 41-00512 1 Hose Pump Inlet 37 41-009516 1 Float
14 41-00700 2 Hose Clamp 38 41-00007 1 QD Male
15 50-00009 1 Pump Complete 1200psi 39 41-09505 1 Pressure Gauge 2000 psi
16 52-00010 2 Vacuum Motor 3-stage 40 41-00023 1 QD Unvalved Gauge
17 41-01303 2 Vac Motor Gasket 41 41-00041 1 Pressure Relief Valve
18 41-00538 1 Hose Grey Reinforced 42 41-00529 1 Hose Pressure Relief
19 41-00512 1 Hose Bypass 43 41-00708 1 Hose Unloader to Pressure
20 05-20002 1 Unloader Valve 44 41-00060 1 Axle PE
21 41-00533 1 Auto Fill HoseAuto Fill Valve 45 32-00002 2 Axle Cap
22 41-01800 1 Hose Pump to Gauge 46 52-00006 2 Wheel 12"
23 41-00534 1 Vacuum Manifolds
1200 Parts List

8
Prospector PE1200 WARANTY
This limited warranty begins on the date of the customers purchase and is valid and
available to the original purchaser only.
10-YEAR LIMITED HOUSING WARRANTY
Manufacture warrants that all rotationally molded housing and tanks will be free from
manufacturing defects, defects in workmanship, and defects in material for Ten (10) years
from the date of original purchase, for the original purchaser only. This warranty does not
apply and is void if there is evidence of improper use, altered, abuse or
neglect. Replacement cost does not include the cost of parts, shipping or labor.
2-YEAR MAJOR COMPONENTS WARRANTY
Manufacturer warrants that, pumps, heaters and vacuum motors, are covered under a
two (2) year limited warranty from the date of original purchase. This warranty does not
apply and is void if the pump, vacuum motor, or heater has worn motor brushes, water
damage, freezing, chemical build-up, chemical damage, or evidence of abuse, neglect or
tampering. This warranty covers the cost of the replacement parts, shipping of the new
part and labor. Manufacturer will ship parts via normal ground delivery prior to the
return of the defective parts at normal charge to the Distributor. Extra charges for
expedited or air shipments will be bill to the Distributor. Manufacturer will credit the
Distributor for the replacement parts, if the defective parts are returned within 30 days
and are determined to be covered under warranty. This warranty does NOT cover the
cost of shipping the damaged parts back to Manufacturer for evaluation. If a
component is replaced, Manufacturer will offer a new 90-day limited warranty on the
new component.
90-DAY WEAR PARTS LIMITED WARRANTY
Manufacturer will replace all wear parts for 90 days from the date of original purchase of
new equipment. Wear parts are items which wear out as a result of usage or the passage
of time and are consumed despite attempts to maintain them, such as gaskets, wheels,
brass, cords, wires, electrical terminals, hoses, switches, thermostats, plastisol parts,
filters, bearings, brushes, solenoids, O-rings, bulbs, castors, or other parts deemed wear
items is manufactures sole discretion. This warranty covers the cost of replacement
parts, Labor and shipping
Proof of purchase required