JONOVA HRT58 User manual

OPERATION MANUAL
• Please read the product manual completely before assembly
• Check against the parts list to make sure all parts are received
• Wear proper safety goggles or other protective gears while in assembly

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Your Safety
YOU are responsible for the SAFE operation and maintenance of your JONOVA Skid Steer Brush Cutter.
YOU must ensure that you and anyone else who is going to use, maintain or work around the Skid Steer
Brush Cutter be familiar with the using and maintenance procedures and related SAFETY information
contained in this manual. This manual will take you step-by-step through your working day and alerts you to
all good safety practices that should be used while using the Skid Steer Brush Cutter.
Remember, YOU are the key to safety. Good safety practices not only protect you but also the people
around you. Make these practices a working part of your safety program. Be certain that EVERYONE using
this equipment is familiar with the recommended using and maintenance procedures and follows all the
safety precautions. Most accidents can be prevented. Do not risk injury or death by ignoring good safety
practices.
• Skid Steer Brush Cutter owners must give operating instructions to operators or employees before allowing
them to operate the machine, and at least annually thereafter.
• The most important safety device on this equipment is a SAFE operator. It is the operator’s responsibility to
read and understand ALL Safety and Operating instructions in the manual and to follow these. Most
accidents can be avoided.
• A person who has not read and understood all using and safety instructions is not qualified to use the
machine. An untrained operator exposes himself and bystanders to possible serious injury or death.
• Do not modify the equipment in any way. Unauthorized modification may impair the function and/or safety
and could affect the life of the equipment.
• Think SAFETY! Work SAFELY!

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General Safety
4. 1. Read and understand the Operator’s Manual and all safety signs before using, maintaining, adjusting or
cleaning the Skid Steer Hydraulic Rotary Tiller.!2. Have a first-aid kit available for use should the need arise
and know how to use it.!3. Have a fire extinguisher available for use should the need arise and know how to
use it.!4. Do not allow riders.!5. Wear appropriate protective gear. This list includes but is not limited to:
5. - Ahardhat!- Protective shoes with slip resistant soles - Heavy gloves!- Wet weather gear!- Hearing Protection
6. 6. Install and secure all guards before starting.!7. Wear suitable ear protection for prolonged exposure to
excessive noise.!8. Turn machine off, stop and disable engine, remove ignition key and place in your pocket,
set park brake and wait for all moving parts to stop before servicing, adjusting, repairing, or unplugging.!9.
Clear the area of people, especially small children, before using the unit.!10. Review safety related items
annually with all personnel who will operating or maintaining the Skid Steer Mounted Hydraulic Rotary Tiller.

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Equipment Safety Guidelines
Safety of the operator and bystanders is one of the main concerns in designing and developing equipment.
However, every year many accidents occur which could have been avoided by a few seconds of thought and
a more careful approach to handling equipment. You, the operator, can avoid many accidents by observing
the following precautions in this section. To avoid personal injury or death, study the following precautions
and insist those working with you, or for you to follow them. !
In order to provide a better view, certain photographs or illustrations in this manual may show an assembly
with a safety shield removed. However, equipment should never be used in this condition. Keep all shields in
place. If shield removal becomes necessary for repairs, replace the shield prior to use. !
Replace any safety sign or instruction sign that is not readable or is missing. Location of such safety signs is
indicated in this manual. !
Never use alcoholic beverages or drugs which can hinder alertness or coordination while using this
equipment. Consult your doctor about using this machine while taking prescription medications. !
Under no circumstances should young children be allowed to work with this equipment. Do not allow persons
to use or assemble this unit until they have read this manual and have developed a thorough understanding
of the safety precautions and of how it works. Review the safety instructions with all users annually. !
This equipment is dangerous to children and persons unfamiliar with its operation. The operator should be a
responsible, properly trained and physically able person familiar with machinery and trained in this
equipment's operations. If the elderly are assisting with work, their physical limitations need to be recognized
and accommodated. !
Never exceed the limits of a piece of machinery.!If its ability to do a job, or to do so safely, is in question -
DON'T TRY IT. !
Do not modify the equipment in any way. Unauthorized modification may result in serious injury or death and
may impair the function and life of the equipment. !
In addition to the design and configuration of this implement, including Safety Signs and Safety Equipment,
hazard control and accident prevention are dependent upon the awareness, concern, prudence, and proper
training of personnel involved in the operation, transport, maintenance, and storage of the machine. Refer
also to Safety Messages and operation instruction in each of the appropriate sections of the skid steer and
machine manuals. Pay close attention to the Safety Signs affixed to the skid steer and the machine. !

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Safety Training
Safety is a primary concern in the design and manufacture of our products. Unfortunately, our efforts to
provide safe equipment can be wiped out by a single careless act of an operator or bystander. !
In addition to the design and configuration of equipment, hazard control and accident prevention are
dependent upon the awareness, concern, prudence, and proper training of personnel involved in the
operation, transport, maintenance, and storage of this equipment. !
It has been said, "The best safety feature is an informed, careful operator." We ask you to be that kind of an
operator. It is the operator's responsibility to read and understand ALL Safety and Using instructions in the
manual and to follow these. Accidents can be avoided. !
the machine. If this machine is used by any person other than yourself, or is loaned or rented, it is the
machine owner's responsibility to make certain that the operator, prior to using:
Reads and understands the operator's manuals. !
Is instructed in safe and proper use. !
Know your controls and how to stop the skid steer and machine quickly in an emergency. Read this
manual !and the one provided with skid steer. !
Train all new personnel and review instructions frequently with existing workers. Be certain only a
properly !trained and physically able person will use the machinery. A person who has not read and
understood all using and safety instructions is not qualified to use the machine. An untrained operator
exposes himself and bystanders to possible serious injury or death. If the elderly are assisting with the work,
their physical limitations need to be recognized and accommodated. !

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Safety Signs
Always keep safety signs clean and legible. !
Replace safety signs that are missing or have become illegible. !
Replaced parts that displayed a safety sign should also display the current sign. !
Safety signs have a part number in the lower righthand corner. Use this part number when
ordering !replacement parts. !
Safety signs are available from your authorized Distributor or Dealer Parts Department or the factory. !
Preparation
Never use the machine until you have read and completely understand this manual, the skid steer Operator's
Manual and each of the Safety Messages found on the safety signs on the skid steer and machine. !
Personal protection equipment including hard hat, safety glasses, safety shoes, and gloves are
recommended during assembly, installation, operation, adjustment, maintaining, repairing, removal, cleaning,
or moving the unit. Do not allow long hair, loose fitting clothing or jewelry to be around equipment. !
PROLONGED EXPOSURE TO LOUD NOISE MAY CAUSE PERMANENT HEARING LOSS! !Power
equipment with or without equipment attached can often be noisy enough to cause permanent, partial
hearing loss. We recommend that you wear hearing protection on a full-time basis if the noise in the
Operator's position exceeds 80db. Noise over 85db on a long-term basis can cause severe hearing loss.
Noise over 90db adjacent to the Operator over a long-term basis may cause permanent, total hearing loss.
NOTE: Hearing loss from loud noise (from skid steer, chain saws, radios, and other such sources close to
the ear) is cumulative over a lifetime without hope of natural recovery. !
Clear working area of stones, branches or hidden obstacles that might be hooked or snagged, causing injury
or damage. !
Use only in daylight or good artificial light. !
Be sure machine is properly mounted, adjusted and in good operating condition. !
Ensure that all safety shielding, and safety signs are properly installed and in good condition. !

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Maintenance Safety
1. Good maintenance is your responsibility. Poor maintenance is an invitation to trouble.
2. Follow good shop practices.
- Keep service area clean and dry.
- Be sure electrical outlets and tools are properly grounded.
- Use adequate light for the job at hand.
3. Make sure there is plenty of ventilation. Never operate the engine of the towing
vehicle in a closed building. The exhaust fumes may cause asphyxiation.
4. Before working on this machine, shut off the engine, set the brake, and turn fuel valve off.
5. Never work under equipment unless itis blocked securely.
6. Always use personal protection devices such as eye, hand and hearing protectors, when performing any
service or maintenance work. Use heavy or leather gloves when handling blades.
7. Where replacement parts are necessary for periodic maintenance and servicing, genuine factory
replacement parts must be used to restore your equipment to original specifications. The manufacturer
will not be responsible for injuries or damages caused by use of unapproved parts and/or accessories.
8. A fire extinguisher and first aid kit should be kept readily accessible while performing maintenance on this
equipment.
9. Periodically tighten all bolts, nuts and screws and check that all electrical and fuel connections are
properly secured to ensure unit is in a safe condition.
10. When completing a maintenance or service function, make sure all safety shields and devices are
installed before placing unit in service.

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Operating Safety
11. Please remember it is IMPORTANT that you read and heed the safety signs on the Skid Steer Hydraulic
Rotary Tiller. Clean or replace all safety signs if they cannot be clearly read and understood. They are
there for your safety, as well as the safety of others. The safe use of this machine is strictly up to you, the
operator. !
12. All things with moving parts are potentially hazardous. There is no substitute for a cautious, safe-minded
operator who recognizes potential hazards and follows reasonable safety practices. The manufacturer
has designed this Skid Steer Hydraulic Rotary Tiller to be used with all its safety equipment properly
attached, to minimize the chance of accidents. Study this manual to make sure you have all safety
equipment attached. !
13. Close and secure rotor cover before operating. !
14. Close and secure all guards, deflectors and shields before starting and operating. !
15. Read and understand operator's manual before starting. Review safety instructions annually. !
16. Personal protection equipment including hearing protection, hard hat, safety glasses, safety shoes,
and !gloves are recommended during assembly, installation, operation, adjustment, maintaining,
repairing, !removal, or moving. Do not allow long hair, loose-fitting clothing, or jewelry to be around
moving parts. !
17. Keep hydraulic lines and fittings tight, in good condition and free of leaks. !
18. Never place any part of your body where it would be in danger if movement should occur during
assembly, !installation, operation, maintenance, repairing, unplugging, or moving. !
19. Turn machine off, stop engine, remove ignition key and place in your pocket, set park brake and wait for
all !moving parts to stop before servicing, adjusting, repairing, or unplugging. !
20. Do not run machine inside a closed building to prevent asphyxiation from engine exhaust. !
21. Never use alcoholic beverages or drugs which can hinder alertness or coordination while operating
this !equipment. Consult your doctor about operating this machine while taking prescription medications. !
22. Do not allow riders on this machine at any time. There is no safe place for any riders. !
23. Never allow children or unauthorized people to operate or be around this machine. !

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Hydraulic Safety
1. Make sure that all the components in the hydraulic system are kept in good condition and are clean.
2. Before applying pressure to the system, make sure all components are tight, and that lines, hoses and
couplings are not damaged.
3. Do not attempt any makeshift repairs to the hydraulic lines, fittings, or hoses by using tapes, clamps or
cements. The hydraulic system operates under extremely high pressure. Such repairs will fail suddenly and
create a hazardous and unsafe condition.
4. Wear proper hand and eye protection when searching for a high-pressure hydraulic leak. Use a piece of
wood or cardboard as a backstop instead of hands to isolate and identify a leak.
5. If injured by a concentrated high-pressure stream of hydraulic fluid, seek medical attention immediately.
Serious infection or toxic reaction can develop from hydraulic fluid piercing the skin surface.
6. Relieve pressure on hydraulic system before maintaining or working on system.

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To the New Operator or Owner
Follow all safety instructions exactly. Safety is everyone's business. By following recommended procedures,
a safe working environment is provided for the operator, bystanders, and the area around the worksite.
Untrained operators are not qualified to operate the machine.
Many features incorporated into this machine are the result of suggestions made by customers like you.
Read this manual carefully to learn how to use the chipper safely and how to set it to provide maximum field
efficiency. By following the using instructions in conjunction with a good maintenance program, your Skid
Steer Brush Cutter will provide many years of trouble- free service.

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HYDRAULIC CONNECTIONS & MOUNTING
The machine is shipped from the factory in a basic, universal configuration that allows it to be mounted to
any model skid steer. However, the skid steer must be equipped with a remote hydraulic outlet on the front of
the cab frame.!The Hydraulic Rotary Tiller should always be located on a level, dry area that is free of debris
and other foreign objects. When attaching The Hydraulic Rotary Tiller to a skid steer, follow this procedure:
1. Make sure that all bystanders, especially small children are clear of the work area. !
2. Make sure there is enough room and clearance to safely drive up to The Hydraulic Rotary Tiller. !
Drive up to The Hydraulic Rotary Tiller while aligning the mounting components, and hook up into the mount. !
3. Secure the mounting:
a. Drive into the mounting frame. !
b. Seat the top of the face plate into the frame of The Hydraulic Rotary Tiller. !
c. Raise the loader and tilt the face plate until it is fully mated. !
4. Engage the lock pins to secure The Hydraulic Rotary Tiller to the loader. !
5. Connect the hydraulics: !
6. Use a clean rag or paper towel to clean the dirt from the couplers on the hose ends of the skid steer.
A. Connect the hoses to the skid steer couplers. Be sure the couplers are securely seated. !
B.Route and secure the hoses along the frame with clips, tape or plastic ties to prevent binding
and !pinching. Be sure to provide slack for tilting. !
7. Raise The Hydraulic Rotary Tiller. !
Check that all hydraulic connections and locks are secure before beginning work. Reverse the above
procedure when unhooking.!Place planks or boards under the frame for extra support if required. !

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Bolt Torque
CHECKING BOLT TORQUE
The tables shown below give correct torque values for various bolts and cap screws. Tighten all bolts to the
torques specified in chart unless otherwise noted. Check tightness of bolts periodically, using bolt torque
chart as a guide. Replace hardware with the same strength bolt.
Torque figures indicated above are valid for non-greased or non-oiled threads and heads unless otherwise
specified. Therefore, do not grease or oil bolts or cap screws unless otherwise specified in this manual.
When using locking elements, increase torque values by 5%.
* Torque value for bolts and cap screws are identified by their head markings

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Skid Steer Hydraulic Rotary Tiller Assembly
16
18
27
6
28
29
15 4
10
32
30
11
3
1-1
20
19
9
20
19
2
31
98
19
20
26
25
17 18
5
16
21
7
23
24
13
12
33
31
14
1-2
1-3
1-4
1-5
1
12-1
12-2
12-3
12-4
12-5
12-6
12-9
12-7
12-8
序号
图号 名称
数量
材料
单重
备注
1
HRT72.1
刀轴组件
1
组件
HRT72.1.1
刀轴管焊合件
1
焊合件
HRT72.1.2
刀片
36
60Si2Mn
0.886
GB/T 889.2
锁紧螺母 细牙 M16*1.5
36
10
标准件
GB/T 97.1
平垫圈 16
36
标准件
GB/T 5786
六角螺栓 M16*1.5*50
36 10.9
标准件
2
HRT72.2
机罩焊合件
1
焊合件
3
HRT72.3
左轴头
1 45
4
HRT72.4
左垫圈
1
Q235-A
0.018
5
HRT72.5
右轴头
1
40Cr
6
HRT72.6
左端盖
1
QT450-10
7
HRT72.7
刀轴护板焊合件
1
焊合件
8
HRT72.8
马达护板
1
钢板3/Q235-A
9
HRT72.9
滑轨板焊合件
2
焊合件
10
HRT72.10
左轴承座组件
1
组件
11
HRT72.11
防尘罩
1
钢板2/Q235-A
12
HRT72.12
液压组件
1
组件
HRT72.12-1
油管01
1
外购件
GE18LR34ED
端直通接头G3/4“-
M27X1.5
2
0.137
外购件
GE18LRED
端直通接头G1/2“-
M27X1.5
2
标准件
KIS-PT-G04SP
平面快换接头G1/2(母接
头)
1
标准件(ISO 16028)
KIS-PT-G04SP
平面快换接头G1/2(公接
头)
1
标准件(ISO 16028)
HRT72.12-2
泄油管
1
外购件
GE10LR38EDOMD
端直通接头 G3/8"-
M16X1.5
1
组件
外购件
KIS-PT-G03SF
平面快换接头G3/8“(母
接头)
1
组件
标准件(ISO 16028)
GE10LRMOED
端直通接头 G1/4"-
M16*1.5
1
组件
外购件
13
BMTY-400-4-FD-D-B
液压马达
1
组件
镇江大力
14
GB/T 93
弹簧垫圈 10
6
标准件
15
GBT 894.1
轴用弹性挡圈 40
1
65Mn
标准件
16
GBT 5783
六角螺栓 M10*40
10
10.9
标准件
17
GBT 6182
锁紧螺母 M10
6
标准件
18
GB/T 97.1 平垫圈 10
10
标准件
19
GB/T 97.1
平垫圈 16
4
标准件
20
GBT 6182
锁紧螺母 M16
4
标准件
21
GBT 70.1
圆柱头内六角螺栓
M12*55
4
标准件
22
GB/T 93
弹簧垫圈 12
4
标准件
23
GB/T 97.1
平垫圈12
4
标准件
24
GB/T 6170
六角螺母 M12
4 10
标准件
25
GBT 5783
六角螺栓 M8*25
4
8
标准件
26
GB/T 93
弹簧垫圈 8
4
标准件
27
JB/T 7940.1
直通式油杯 M8x1
1
黄铜
0.006
标准件
28
GB/T 3452.1
O型圈 Φ110X3.55
1
NBR
0.008
标准件
29
GB/T 3452.1
O型圈 Φ106X3.55
1
NBR
0.008
标准件
30
GB/T 13871.1
带副唇内包骨架型(FB型)5
5×80×8
1
标准件
31
GBT 5783
六角螺栓 M16*45
4
10.9
标准件
32
GB/T 893.1
孔用弹性挡圈 80
1
65Mn
标准件
33
GBT 5783
六角螺栓 M10*35
6
10.9
标准件

!
!
Skid Steer Hydraulic Rotary Tiller Assembly
No.
Part No.
Part Description
QTY
1
HRT72.1
ROTOR ASSEMBLY
1
1-1
HRT72.1.1
ROTOR WELDMENT
1
1-2
HRT72.1.2
TINE, BI-DIRECTIONAL TILLER
36
1-3
GB/T 889.2
LOCK NUT M16*1.5
36
1-4
GB/T 97.1
WASHER 16
36
1-5
GB/T 5786
BOLT HEX M16*1.5*50
36
2
HRT72.2
FRAME WELDMENT
1
3
HRT72.3
AXLE HEAD(LEFT)
1
4
HRT72.4
SNAP RING(LEFT)
1
5
HRT72.5
AXLE HEAD(RIGHT)
1
6
HRT72.6
COVER(LEFT)
1
7
HRT72.7
AXLE COVER WELDMENT
1
8
HRT72.8
MOTOR PROTECTOR
1
9
HRT72.9
SKID SHOE NON DRIVE
2
10
HRT72.10
BEARING ASSEMBLY(LEFT)
1
11
HRT72.11
DUST COVER
1
12
HRT72.12
HYDRALIC COMPONENTS
1
12-1
HRT72.12-1
OIL PIPE 01
2
12-2
GE18LR34ED
END STRAIGHT JOINT G3/4“-M27X1.5
2
12-3
GE18LRED
END STRAIGHT JOINT G1/2“-M27X1.5
2
12-4
KIS-PT-G04SP
FLAT FACED COUPLERS G1/2 FEMALE
1
12-5
KIS-PT-G04SP
FLAT FACED COUPLERS G1/2 MALE
1
12-6
HRT72.12-2
OIL LEAKING PIPE
1
12-7
GE10LR38EDOMD
END STRAIGHT JOINT G3/8"-M16X1.5
1
12-8
KIS-PT-G03SF
FLAT FACED COUPLERS G3/8 FEMALE
1
12-9
GE10LRMOED
END STRAIGHT JOINT G1/4"-M16*1.5
1
13
HRT72.13
HYD MOTOR
1
14
GB/T 93
SPRING WASHER 10
6
15
GBT 894.1
EXTERNAL CIRCLIPS 40
1
16
GBT 5783
BOLT HEX M10*40
10
17
GBT 6182
LOCK NUT M10
6
18
GB/T 97.1
WASHER 10
10
19
GB/T 97.1
WASHER 16
4
20
GBT 6182
LOCK NUT M16
4
21
GBT 70.1
HEX SOCKET HEAD BOLT
4
22
GB/T 93
SPRING WASHER 12
4
23
GB/T 97.1
WASHER 12
4
24
GB/T 6170
NUT HEX M12
4
25
GBT 5783
BOLT HEX M8*25
4
26
GB/T 93
SPRING WASHER 8
4
27
JB/T 7940.1
Greaser M8
1
28
GB/T 3452.1
O RING Φ110X3.55
1
29
GB/T 3452.1
O RING Φ106X3.55
1
30
GB/T 13871.1
OIL SEAL 55×80×8
1
31
GBT 5783
BOLT HEX M16*45
4
32
GB/T 893.1
CIRCLIPS FOR HOLES 80
1
33
GBT 5783
BOLT HEX M10*35
6
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