Josef Kihlberg Royal Viking Manual

Royal Viking
Installaon and Maintenance Manual
A

Technical facts 4
What comes with the stove? 5
Royal Viking
dimensions and installaon 6
About Royal Viking 7
Here's how your
Royal Viking works 8
Installaon and mounng 9
Replaceable parts 10
Here’s how to replace vermiculite and
smoke shelf 11
Maintenance and sweeping 12
How to use the stove correctly 12
Problem solving 13
Warranty Cercate 14

3
Congrats on your new stove! All of us at Josef Davidssons hope that you, like many other
people around the country, will enjoy many, many wonderful moments around the re.
This manual contains instrucons on how to install your oven as well as maintenance
advice and ps on the best way to light the re. Don’t hesitate to contact us if you have
any further quesons about using a re or about your Royal Viking.
Warm regards,
Josef Davidssons
It’ll soon be me to light your rst re.

4
TECHNICAL DATA
Eciency (%) 80
Nominal Power (kW) 6.0
Heang surface (approx. m²) 30-80
Weight (kg) 280
Size (HxWxD mm) 1,670x560x560
Fireplace dimensions (HxWxD mm) 300x290x320
Fireplace opening (HxW) 355x195
Mounng opons Rear
Flue pipe dimension (Ø, mm) 125
Log length (mm) 300–350
Distance to combusble material See page 6
CE marked according to standard EN13240
IMPORTANT BEFORE YOU GET
STARTED!
Professional mounng
The manual contains instrucons on how to mount and
install Royal Viking. To ensure the funcon and safety
of the stove, we recommend that installaon be carried
out by a professional. Contact one of our dealers who
can assist with the installaon or recommend a suitable
technician.
Building applicaon
When installing a replace and erecng a chimney,
a building applicaon must be submied to the
municipality's building commiee. Contact your building
commiee if you are unsure of how the applicaon
works.
Load-bearing substrate
Make sure that the wooden oor joists in your home
have sucient bearing capacity for a stove with a
chimney. Normally, a stove and chimney can be placed on
standard wooden oor joists in a single-family house if
the total weight does not exceed 400 kg.
Hearthstone
Ember coming from the range poses a risk of re. If you
have a ammable oor in front of your stove, it must be
protected by an outer hearth that covers at least 300
mm in front of the door and 100 mm along each side. The
hearthstone can consist of, for example, natural stone,
concrete, sheet metal or glass.
The specied safety distances in this manual apply to
the Swedish market. If the stove is installed in another
country, local regulaons must be met.
WARNING! THE STOVE GETS VERY HOT
When burning, some areas of the stove become very hot and can cause burns if touched. Also, be careful
with heat radiang through the glass of the door. If ammable material is placed closer than the specied
safety distance, it can quickly catch re. Smouldering combuson can cause rapid gas ignion with the risk
of injury to persons and property.
NB!
The installaon must be inspected by an
authorised master chimney sweep before using
the stove.

5
WHAT IS INCLUDED WITH THE STOVE?
Make sure all parts are included in the package.
TIP!
The pallet is recycled as untreated wood. Corrugated cardboard is sorted as corrugated cardboard,
and plas c tapes go into the “ ammable” containers at the recycling centre.
1 2 3 4
1. Installa on manual
Guide to installa on and maintenance of your stove.
2. Glove
Made of  ameproof material.
3. Ash pan
Collects ashes le a er burning.
4. CE mark
Placed in a prominent posi on at the rear of the stove.

6
ROYAL VIKING
DIMENSIONS AND INSTALLATION
Here are the most important dimensions required for
proper installaon and opmal operaon.
All measurements are indicated in millimetres.
Installaon distance
Please consider the safety installaon distance.
The lowest possible ceiling height is 2,200mm for a safe
distance.
Allow at least 1,000mm distance from ammable
materials in front of the stove.
The distances refer to installaon with an insulated ue
pipe.
Non-insulated ue pipes must have a distance of at least
500 mm to combusble material.
If you choose a diagonal posion, keep in mind that the
measurement always starts from the centre of the ue
pipe.
Always contact your chimney sweeper if you are unsure
how to place and install your range.
Fireplace opening Height middle 355mm, Width 195mm.
NB!
Keep in mind that the hearthstone (oor cover) should cover at least 300 mm in front of and at least 100
mm on the side of the replace opening.
ROYAL VIKING
Vy framifrån
360
360
435
435
Vy från sidan
Vy uppifrån
ROYAL VIKING
Vy framifrån
360 360
435
435
Vy från sidan
Vy uppifrån
ROYAL VIKING
Vy framifrån
360
360
435
435
Vy från sidan
Vy uppifrån
Top view Side view
Front view

7
ABOUT ROYAL VIKING
Manufacturer's declaraon
This product has been manufactured in accordance with
the product type approval document, which includes
assembly and maintenance instrucons as accompanying
documents.
General
The Royal Viking is made of heavy casngs and the
replace is lined with vermiculite internally. Externally,
the combuson chamber as well as the ue gas sha, is
ed with anges, which are designed so that ue gases
travel upwards and make a u-turn, before travelling back
down. This means that heat is very eciently ulised.
The average ue gas temperature is only 213°C.
The chimney sweep must always examine the installaon
prior to the stove being lit. This applies regardless of
whether it is connected to an exisng or new chimney.
Please read the installaon instrucons carefully before
starng the installaon.
Due to cast iron being a heat retaining material, the stove
will emit residual heat for several hours aer use.
The replace door is equipped with a window of ceramic
hardened glass that allows the re to be viewed. Thanks
to the sealed doors and the unique air supply to the re,
the stove provides maximum heat output and low wood
consumpon. The wood is burned when the supply
of secondary air ows through the holes of the rear
vermiculite plates and is distributed across the glass.
Primary air is supplied when the replace door is le
half-open during the ignion phase and when the vent on
the ash door is open. This makes it easier to get the inial
re going.

8
HERE’S HOW YOUR
ROYAL VIKING WORKS
Convecon air
In addion to radiang heat, the Royal Viking is also
equipped with convecon technology. This means that
the cool room air is sucked under the stove and heated,
before being pushed out through the top of the stove
to ow back into the room. This causes the sides of the
stove to be cooler so that larger areas around the stove
are heated.
Combuson air
Primary air is supplied when the rotary damper is open on
the ash door and the replace door is le half-open during
the ignion phase. The secondary air is supplied through
the slider to the front above the replace door.
The secondary air is heated in the stove and enters the
re through the holes in the vermiculite on the rear of the
replace back and is also blown against the glass.
A long ue gas sha
emits a huge amount of
heat.
Convecon heat.
(heated air)
Outer shell in cast iron
with a classic design.
Sideways heat radiaon.
Air ow against the glass
provides visual contact with
the ames.
Large ash pan.
Low temperature ue
gas output.
Fire chamber with heat
anges for faster heat
dissipaon.
A replace lined with Ver-
miculite contributes to its
high eciency (>80%).

9
INSTALLATION AND MOUNTING
The stove meets the requirements for connec on to a
chimney designed for 350°C smoke temperature.
The external diameter of the connectors is 125mm.
The op mum chimney dra is between -10 to -15 Pa.
The dra is mainly aff ected by the length and area of
the chimney, but also by how pressure- ght it is. The
minimum recommended chimney length is 3.5 m, and
the appropriate cross sec onal area is 120-180 cm² (125
mm in diameter).
A  ue with narrow bends and horizontal draught reduces
the dra in the chimney. The maximum horizontal  ue is
500 mm, provided that the ver cal  ue length is at least
5 m. It should be possible to sweep the  ue throughout
its length, and the soot doors must be easily accessible.
Check that the chimney is sealed and that no leakage
occurs near the soot doors and smoke connec ons.
The stove can be connected to the chimney with several
 replaces.
1 2
34
Carefully make a hole in the spot where you will
connect your stove to the chimney stack.
Stuff with tow material between the  ue
and the wall moun ng connectors.
All chimney accessories are available from your nearest reseller or from josefdavidssons.se
Finish with the  ue rose e to seal the
installa on.
Immure the wall lining.
CONNECTING THE STOVE TO AN EXISTING CHIMNEY
IMPORTANT
We recommend a soot hatch for easy access all the way to the chimney sha , as well as a damper on the
connec ng pipe in order to be able to regulate the chimney draught should it become too strong.

10
REPLACEABLE PARTS
The Royal Viking is built to be used for decades to come,
but do not forget to replace wear details when needed.
Keep an eye on the vermiculite plates, grates and seals
and replace them when they become worn.
101850955
Vermiculite set
Contains 6x plates
101850301
Smoke shelf
Combus on
chamber
101850303
Grates
101850259
Door glass
101850955
Vermiculite set
Contains 6x plates
990000461
Door seal

11
HERE’S HOW TO REPLACE THE
VERMICULITE,
SMOKE SHELF AND GRATES
Removal of worn components
All components are loose. The vermiculite is removed
by li ing up the smoke baffl e. Then li up the side
vermiculite and angle it into the  replace to li it out. It
doesn't ma er which side is removed  rst. When one
side (2x stones) has been removed, the smoke baffl e
may be angled outwards. The opposite side can then be
removed in the same way, followed by the rear plates.
The grate can be li ed upwards using, for example, a
screwdriver.
Installing new parts
The grate can easily be added to its frame.
Then replace the rear vermiculite. Any side of the side
vermiculite can then be replaced followed by the smoke
baffl e and, lastly, the corresponding side stones.
All spare parts can be found at
josefdavidssons.se

12
MAINTENANCE
The stove may be wiped down with a slightly damp cloth.
This should be done when the stove is cold.
Ash should regularly be removed from the grate.
Empty the ash pan as soon as it is full.
A er using the  re for some  me, some soot may
become stuck on the glass. With the Dry wiper you can
keep the glass clean easily.
Keep the  replace and  ue clean. If you use the stove
o en, you should sweep the chimney every once in a
while in-between visits from the chimney sweep.
Products and recommenda ons can be found on our
website josefdavidssons.se
Sweeping
Li the top off the stove.
Loosen the  ue gas top, which is  xed with two M6 nuts,
one on either side. This will make the whole  ue gas sha
accessible for sweeping. Remove the smoke baffl e in
order to clean the soot from the chimney.
We recommend that the connec on pipe between the
stove and the chimney features a soot hatch to make it is
easier to sweep all the way to the chimney ducts.
HOW TO USE THE STOVE CORRECTLY
First  re
A new Royal Viking should be lit carefully on the  rst few
occasions. This makes the heat-resistant colour more
durable. There may also be a slightly unpleasant smell at
the  rst  ring. This is completely normal and
due to excess paint or oil remaining on the iron cas ng.
The smell will disappear quite quickly and won’t come
back.
Firewood
The best heat value is obtained from split birch wood.
Leafy trees generally burn calmer than conifer wood,
which creates a more even heat. If you are burning
oak, beech or other wood with high heat value, always
mix the wood with other wood. Otherwise you risk
damaging your  replace. The wood should be dry, with
preferably 15-20% moisture content. For a normal  re,
approximately 1.5-2 kg wood / hour is a suitable amount
of wood. 1 kg birch wood produces about 4 kW power.
Ligh ng the  re
Completely open the dampers above the  replace door.
They are opened by pulling outwards on the knobs. Place
brique es in the centre of the  replace. Pile up about
1.5 kg of small wood logs crosswise, like a log house, on
top of the brique es. Start by ligh ng the brique es.
These should in turn ignite the wood. Keep the hearth
door open during the  rst few minutes un l the wood
is properly ignited. Depending on the chimney dra ,
you may need to have to leave the door open slightly
longer to build a temperature in the hearth and get a
sa sfactory chimney draught. Then close the door and
adjust the valves to the desired intensity of the  re.
The range should be properly heated before star ng to
reduce the air supply. If the  re wane too much when
closing the  replace door, the valve on the ash hatch may
be opened slightly. This damper should be closed to allow
for cleaner combus on once the  re has got going.
Adding  rewood
When the intensity of the  re has decreased, it is  me to
replenish. Open the door carefully. That way, you avoid
smoke gusts. Use a  replace tool or a piece of wood to
distribute ash and glow. Re ll with 2-4 logs and close the
door when the wood is properly lit (1.5-2 kg wood).
Con nuous  re
In order to kindle the  re correctly, it is necessary to
achieve as high a temperature as possible in the hearth.
Then you’ll have a clean combus on and get the most out
of the range and the  rewood. With clean combus on,
you avoid soot coa ng the  replace and the glass. When
you use the  re correctly, smoke shouldn’t be visible.

13
FIRE-LIGHTING PROBLEMS AND SOLUTIONS
Poor dra
• The connecon to the chimneystack has not been properly sealed. Ask the chimney sweep to check the connecon
between the stove and the chimney is completely sealed.
• The ue pipe is clogged. Clean the ue pipe and combuson chamber.
• The chimney is too short, has too much cross-seconal area or has been clogged by a bird nest. Contact chimney sweep or
reseller for guidance.
• Negave pressure in the home. Open a window or place an exterior wall vent near the range.
The rewood has too much moisture content or is too cold. Only use dry wood with a maximum moisture content of 20%.
Dra is too strong
• The sealing tape at the door is worn. Check the sealing tape and replace worn tape.
• The chimney is too long. Contact chimney sweeper or dealer for guidance.
The glass pane gets sooty
• The wood is too damp. Only dry wood with a maximum moisture content of 20% should be used.
• The damper is overly closed. Open the valve to provide more air to the combuson.
The glass pane turns white
• Poor combuson. Follow the instrucons for correct re-lighng provided in this manual.
• Poor quality combusbles for re-lighng. Do not use waste wood, ground wood, impregnated wood, laminated plasc,
plywood or the like. Always use clean and dry rewood.
Smoke emission in the room when the door is opened
• Opening the door too quickly causes pressure equalisaon in the combuson chamber. Open the door slowly.
• Poor chimney draught. Contact your chimney sweep or reseller to check the height of the chimney
in relaon to the draught that the stove requires.
• Too much negave pressure in the home. Open supply air valve or window to add oxygen to the air.
White smoke
• Combuson temperature is too low. Increase air supply.
• The wood is damp and contains water vapour. Use clean and dry rewood.
Black or grey black smoke
• Incomplete combuson. Increase air supply.

14
WARRANTY TERMS
Josef Davidssons Er AB is responsible for ensuring that the products are not defecve in way that can be aributed
to manufacturing or storage at the factory. The warranty is valid from the date of delivery to the customer.
Josef Davidssons Er AB accepts no responsibility for dismantling and assembly costs for replacement of a stove.
Josef Davidssons Er AB accepts no liability for costs due to downme or other direct
or indirect costs or damage.
The warranty condions do not apply to glass or the replaceable replace parts.
Warranty period for grates, branding iron, vermiculite and glass is 1 year.
Mikael Andersson, Owners
WARRANTY CERTIFICATE
ROYAL VIKING
NB!
The installaon of a replace must be reported to the local building authority. The
homeowner is responsible for ensuring that the required safety requirements are met and
must have the installaon checked by a qualied inspector.
The chimney sweeper must be informed about the installaon as it causes a change in
the need for sweeping.
10 years Royal Viking

22
NB1015
Royal Viking
DoP Nr. JD_1850_220401
EN 13240:2001/A2:2004
www.josefdavidssons.se/prestandadeklaration
SWE / EN / DE
PRODUKT / PRODUCT / PRODUKT
Produkttyp / Product type / Produkttyp Kamin / Wood burning stove / Holzofen
Typbeteckning / Product name / Produkt name Royal Viking
Avsedd användning / Intended use / Verwendung Rumsvärmare / Space heater / Raumheizung
Bränsle / Fuel / Brennstoff Ved / Wood / Holz
VÄSENTLIGA EGENSKAPER /
ESSENTIAL PROPERTIES / WESENTLICHE EIGENSCHAFTEN
PRESTANDA / PERFORMANCE / LEISTUNG
Brandsäkerhet / Fire safety / Brandschutz Klarar / Pass / Zugelassen
Rökgastempetratur / Flue gas temperature / Rauchgastemperatur 207°C
Rökgaskanal / Flue gas duct / Rauchgaskanal 30mm
Rökgasstos / Diameter of the flue gas connector /
Rauchgasschluss Ø125 mm
Minsta avstånd till brännbart material /
Minimum distance to flammable material /
Mindestabstand zu brennbarem Material
Baktill / Back / Hinter: 200 mm
Sidan / Side / Seitlich: 200 mm
Framför / Front / Vor: 1000 mm
Ovan / Above / Oben: 1000 mm
Emissioner från förbränning /
Emissions of flue gases / Rauchgasemissionen
CO = 0,08%
Angivning av farliga ämnen / Release of dangerous substance /
Freisetzung von gefährlichen Stoffen
Klarar / Pass / Zugelassen
Elektrisk säkerhet / Electrical safety / Elektrische Sicherheit NPD
Mekanisk hållfasthet / Mechanical resistance / Mechanische
Festigkeit
Klarar / Pass / Zugelassen
Nominell effekt / Nominal heat output / Nennleistung 6,0 kW
Verkningsgrad / Efficiency / Wirkungsgrad 80,3 %
Yttertemperaturer / Surface temperatures / Oberflächentemperatur
Klarar med handske / Pass with glove / Mit Handschuhe
zugelassen
Josef Davidssons Eftr. AB
Jättevägen 1
33375
Reftele
[phone]
[email protected]
Tillverkningsår / Year of manufacture / Herstellungsjahr
Serienummer / Serial number / Seriennummer

Royal Viking – Maintenance manual - No 1
2022-04-06
Jäevägen 1, 333 75 Reele, Sweden
www.josefdavidssons.se