Jovyatlas Powermaster ? Series User manual

BAX 3330 E
UPS-Division Issued 15. August 2006
Operating manual
UPS - System
POWERMASTER
POWERMASTERPOWERMASTER
POWERMASTER M
MM
MMIL
1000VA – 7Min.
JOVYATLAS
Elektrische Umformtechnik GmbH
Groninger Straße 29-37
D-26789 Leer/Ostfriesland
P.O. Box 1580 / D-26765 Leer
Tel.: ++ 491 6002 - 0
Fax.: ++ 491 6002 - 10
E-Mail: [e-mail]
Internet: WWW.JOVYATLAS.DE
_______________________
JOVYATLAS

Relevant information!
Please read this manual thoroughly before
installation.
Pay attention to each relevant information
especially the specific comments on the
separate chapters. Careful reading will avoid
malfunctions of the device later on.
If there is any problem please contact our
service - division.

JOVYATLAS UPS-division
Operating manual POWERMASTER MMIL BAX 3330E page 3
List of contents
Chapter Contents Page
1. General information 4
2. Description of the system 5
3. Description of the functions 5
4. Technical data 6
5.1 Front view POWERMASTER M – series 115V 7
5.2 Back view POWERMASTER M – series 115V 7
6. Electrical connection 8
6.1 Electrical Connection of the UPS-system 8
6.2 Commissioning of the UPS-system 8
6.3 Shut-down of the UPS-system 9
7. Operating and display elements for 115V - Series 10
7.1 Display of the loading of the UPS-system for 115V - Series 11
7.2 Display of the charge state of the batteries for 115V - Series 11
7.3 Handling of the panel for 115V - Series 12
8. Alarm messages for 115V - Series 13
8.1 Displayed alarm messages for 115V - Series 13
8.2 Reset of the alarm messages for 115V – Series 14
8.3 Acoustical alarms and troubleshooting for 115V - Series 14
9. Remote control for 115V - Series 15
10. Maintenance 15

JOVYATLAS UPS-division
Operating manual POWERMASTER MMIL BAX 3330E page 4
Attention!
The batteries built-in in this system are designed for the necessary bridging time
at nominal load of the UPS. A no-load running operation of the UPS with a long
time in battery operation could led to battery damages. This effect is determined
by the technique of the battery, as the cut-off voltage will not be reached at a
long discharging time.
1. General information
Only qualified personal is allowed to open the UPS.
The connection of the UPS has to be done according to VDE considering the local rules.
Don't cover the ventilation slots at backside of the UPS. Keep a distance to the surrounding walls of at least 100
mm.
The UPS is built up according to protection class IP21 and has to be installed in dry and clean rooms with a
surrounding temperature of 20 °C. A lower operation temperature would decrease the autonomy time.
Don't connect devices with connection-cables exceeding the length of 10 meters. This measure serves for the
observance of the EMV-norm.
It's not allowed to carry out structural changes on the UPS. Improper operation causes the extinction of warranty.
Relevant information!
To prevent self discharging of the batteries you have to connect the UPS to
mains and put it into operation within four weeks after receipt!
Attention:
To prevent overload or a frequent switch-over to bypass mains caused by non-sinusoidal current peeks
of the connected loads you shouldn't connect laser printer, faxes or similar devices to the UPS.
If it's necessary to connect such devices to the UPS, you have to choose an UPS with a higher nominal
power than the maximum of the current spikes.
The power semiconductors of the UPS could be immediately destroyed by the connection of loads with a
half-sinusoidal rectifier.
The battery isn’t galvanic isolated from the mains, so it’s possible that there is mains-potential at the
battery-terminals!

JOVYATLAS UPS-division
Operating manual POWERMASTER MMIL BAX 3330E page 5
2. Description of the system
This power supply system out of the POWERMASTER M series is an especially build ups for ship use. The
ups is qualified for power supply of important consumers in ship use, such as personal computer, computer-
controlled devices and similar units. The output voltage is sinusoidal. In normal operation the connected load is
fed in online operation by the mains through the internal rectifier and inverter. Mains disturbances such as
voltage-variations, distortions, noise etc. are filtered. The internal battery is permanently charged in a careful
way by the charging rectifier in trickle charge mode
3. Description of the functions
Normal operation
In normal operation the battery and the inverter are fed by the rectifier (online-operation).
The conversion of the AC-voltage into DC-voltage and back into AC-voltage ensures a sinusoidal output
voltage with a low distortion. The DC-voltage is also necessary for the battery-charging. The inverter feeds the
connected loads.
Mains failure
In case of mains failure the inverter is fed by the battery.
At the output the output voltage of the inverter is still available.
Inverter failure or overload
In case of inverter failure or overload the load is switched back to the mains.
In case of mains failure the consumers are not supplied in that case any longer.

JOVYATLAS UPS-division
Operating manual POWERMASTER MMIL BAX 3330E page 6
4. Technical data
POWERMASTER S 1000-7-115
Input Voltage 115V (80V ... 138V)
Input power factor cos φ: 0,98
Frequency 50Hz / 60Hz ±5%
Current at 115V 12,4A
Required fuse C20A
C-Automatic
Battery voltage 36V
Output power 1000VA
Affective power 700W
Efficency INV 85%
Output voltage 115V (sinuswave)
Output power factor cos φ: 0,7
Frequency 50Hz / 60Hz ±0.5%
Distorsion < 3% (at linear Load)
Overload capability >105% for 10s /> 130% for 300ms
Crest Factor 3 : 1
Operation mode Online
Signalisation Data processing interface
Radio interferance
degree
Acc. EN 50091-2 : 1994 Klasse B
According to the rules
of
CE, EN, IEC, VDE
Loudness < 45 dBA
Temperature 0°C ... 55°C
If temperature is exceeding 55°C the ups will switch to bypass, the load is now not
buffered by battery
Humidity Max. 95% non condensing
Dimension (mm)
Width
Height
Depth
483 (19-Inch)
131
404
Weight (kg)
(incl. Battery) 22

JOVYATLAS UPS-division
Operating manual POWERMASTER MMIL BAX 3330E page 7
5.1 Front view POWERMASTER M – series 115V
483
131
technical modifications are possible
5.2 Back view POWERMASTER M – series 115V
Attention in this case the main input plug and the load output plug are modified in that
way that there are special input socket and output socket are used on the rear side of the ups.

JOVYATLAS UPS-division
Operating manual POWERMASTER MMIL BAX 3330E page 8
6. Electrical connection
6.1 Electrical Connection of the UPS-system
At the UPS-system POWERMASTER M 1000 all connections are located on the rear side of the ups and
are fixed.
6.2 Commissioning of the UPS-system
The mains input has to be connected to plug U9:B1 at the rear of the UPS and the load has to be connected
to plug U9:B3.The communication cable has to be connected to plug U9:B2. The ups starts only by
connecting the ups to the mains and switching on the ON button at the front of the ups, for 2 seconds
continuously.
In case of a lightening bar graph at the battery display you have to press down the mains switch ON for 2
seconds.
ONLY FOR 115V – SERIES:
After a short initialization of approx. 5 sec. the following LED's are lightening:
•LINE (input mains)
•BYPASS (direct bypass onto the input mains)
•LOAD (load of the UPS in %)
•BATTERY (battery state in %)
After approx. 5 seconds further on the announcement
•INV (inverter) appears.
The signal BYPASS goes out. The consumer plug backsides the UPS is fed by the inverter now.
For controlling its correct functioning, disconnect the UPS from the mains, but don’t switch it off.
Now the message LINE extinguishes and the messages INV and BACKUP are lightening.
Attention!
Only qualified personnel is allowed to work on the UPS-system.
The respective safety regulations have to be considered.
The labeling of the conductors has to be made according DIN40705,2.80 and DIN-
EN60445,09.91!
Ensure a sufficient dimensioning of the protective conductor connection!
Attention!
During works on the battery dangerous situations may arise caused by the high
dc-voltage and the high short circuit currents. Therefore works on the system
may be carried out only by using suited protective measures, such as insulated
tools, face- and hands protection and so on.

JOVYATLAS UPS-division
Operating manual POWERMASTER MMIL BAX 3330E page 9
The consumer plug is fed by the inverter which is supplied by the battery. As soon as you `ll connect the UPS
to the mains again, the messages LINE and INV will lighten up again and the BACKUP-announcement goes
out.
Now you can connect the consumers which have to be powered onto the consumer plug at the rear of the
UPS. After that switch-on the UPS and wait until the inverter (INV) has switched-on again. After that you
have to switch-on the consumers.
During the connection of devices with fans or transformers, it is possible that the UPS switches over onto
bypass-operation BYPASS because of the high initial currents of the connected loads. That’s a normal
occurrng, the UPS gets back to inverter operation INV after a few seconds.
If you recognize deviations please contact us ( see also page 2).
6.3 Shut-down of the UPS-system
To switch – off the UPS, please press the off – button in front of the ups, the ups will be initialized again and
the message 8888 is shown in the display, the load is still supplied by the ups.
To switch-off the complete UPS, please switch off the mains.
For the system POWERMASTER M 1000 you have to switch-off the mains voltage. After that you have to
press down the mains switch of the UPS OFF.
Attention!
After controlling the correct operation of all functions the UPS is ready for
servicing the connected consumers!

JOVYATLAS UPS-division
Operating manual POWERMASTER MMIL BAX 3330E page 10
7. Operating and display elements for 115V - Series
position display Function of the display
1
LINE
Input mains is connected
2
BYPASS
Overloaded UPS
3
INV
Inverter operation (normal operation)
4
BACKUP
Autonomy operation
5
FAULT
UPS failure + fault signal shown at the display
6
BATT
state of battery charge
7
LOAD
Loading of the UPS-system
8
888.8
Digital display of the data
9
I/P
Display in connection with the input data
10
O/P
Display in connection with the output data
11
Vac
Display in connection with the input/ output voltage
12
Hz
Display in connection with the input/ output frequency
13
°C
Temperature of the UPS – system
14
ON
Switch-on of the UPS-system
15
OFF
Switch-off the UPS-system
16
SELECT
Selector switch of the functions
Technical deviations may occurr
Vac
Hz
°C
%
R S T I/P O/P
.
LOAD
+
BATT
LINE
BY PASS
INV
BACKUP
FAULT
INV
!
0 % 20 % 40 % 60 % 80 % 100 %
0 % 20 % 40 % 60 % 80 % 100 %
8
888
3
2
1
4
5
6
7
12
OFF
ON
SELECT
8 9 10 11 13
16
15
14

JOVYATLAS UPS-division
Operating manual POWERMASTER MMIL BAX 3330E page 11
Relevant information!
The interval cheeping sound and blinking of the loading display are the
indication for overloading of the UPS. The UPS switches – off automatically onto
bypass operation!
7.1 Display of the loading of the UPS-system for 115V - Series
The display of the UPS shows the actual state
of the loading. The loading is shown through five
segments.
1. loading of the UPS amounts to 0% - 20%
2. loading of the UPS amounts to 21% - 40%
3. loading of the UPS amounts to 41% - 60%
4. loading of the UPS amounts to 61% - 80%
5. loading of the UPS amounts to 81% - 100%
7.2 Display of the charge state of the batteries for 115V - Series
At the display of the UPS the actual charge state of the
system is shown through a segment display
1. loading of the battery amounts to 0% - 20%
2. loading of the battery amounts to 21% - 40%
3. loading of the battery amounts to 41% - 60%
4. loading of the battery amounts to 61% - 80%
5. loading of the battery amounts to 81% - 100%
Vac
Hz
°C
%
R S T I/P O/P
.
LOAD
+
BATT
LINE
BY PASS
INV
BACKUP
FAULT
INV
!
0 % 20 % 40 % 60 % 80 % 100 %
0 % 20 % 40 % 60 % 80 % 100 %
8
888
Vac
Hz
°C
%
R S T I/P O/P
.
LOAD
+
BATT
LINE
BY PASS
INV
BACKUP
FAULT
INV
!
0 % 20 % 40 % 60 % 80 % 100 %
0 % 20 % 40 % 60 % 80 % 100 %
8
888

JOVYATLAS UPS-division
Operating manual POWERMASTER MMIL BAX 3330E page 12
7.3 Handling of the panel for 115V - Series
By pressing the SELECT push button the actual Input and output parameters were displayed. For a display
of the different parameters one after another you have to press down the push button SELECT durably.
You’ve to release the push button SELECT when the display shows the parameter you’ve asked for. The
following input and output parameters can be displayed.
1.Output voltage
115V
2. input voltage
normally: 1 x 115V
tolerance: 80V - 138V
critical range: <138V
3. input frequency
normally: 50Hz or 60Hz ±3Hz
critical range: <37,5Hz / >82,5Hz
4. output frequency
normal: 50Hz or 60Hz ±3Hz
5. Temperature
The temperature is dependent on the loading
and on the surrounding temperature
of the UPS-system.
Critical range: > 55°C
In this case the ups will switch to bypass
the load isn´t buffered by the ups until the
temperatue will be less then 55°C.
Vac
Hz
°C
%
R S T I/P O/P
.
LOAD
+
BATT
LINE
BY PASS
INV
BACKUP
FAULT
INV
!
0 % 20 % 40 % 60 % 80 % 100 %
0 % 20 % 40 % 60 % 80 % 100 %
3
26
Vac
Hz
°C
%
R S T I/P O/P
.
LOAD
+
BATT
LINE
BY PASS
INV
BACKUP
FAULT
INV
!
0 % 20 % 40 % 60 % 80 % 100 %
0 % 20 % 40 % 60 % 80 % 100 %
0
115
Vac
Hz
°C
%
R S T I/P O/P
.
LOAD
+
BATT
LINE
BY PASS
INV
BACKUP
FAULT
INV
!
0 % 20 % 40 % 60 % 80 % 100 %
0 % 20 % 40 % 60 % 80 % 100 %
6
107
Vac
Hz
°C
%
R S T I/P O/P
.
LOAD
+
BATT
LINE
BY PASS
INV
BACKUP
FAULT
INV
!
0 % 20 % 40 % 60 % 80 % 100 %
0 % 20 % 40 % 60 % 80 % 100 %
7
50
Vac
Hz
°C
%
R S T I/P O/P
.
LOAD
+
BATT
LINE
BY PASS
INV
BACKUP
FAULT
INV
!
0 % 20 % 40 % 60 % 80 % 100 %
0 % 20 % 40 % 60 % 80 % 100 %
0
50

JOVYATLAS UPS-division
Operating manual POWERMASTER MMIL BAX 3330E page 13
Attention!
These alarm messages can’t be reset without a complete switch-off of the
UPS-system. Please contact our service department in case of alarms like
these.
8. Alarm messages for 115V - Series
8.1 Displayed alarm messages for 115V - Series
The display of the UPS is designed to send out 7 messages.
E01 : Inverter failure
The alarm Message E01 will be shown at the display and the
connected load is supplied through the internal bypass further on.
E02 : Overtemperature
The alarm E02 will be shown at the display and the connected
load is supplied through the internal bypass further on.
E03 : Short circuit on the part of the output
In case of this fault the UPS-system switches off immediately .
„The existing load won’t be supplied any longer“.
The alarm message E03 will be shown at the display
E04 : Overloading of the UPS-system
The alarm E04 will be shown at the display and the connected
load is supplied through the internal bypass further on.
E05 : Misvoltage (>400VDC) on the part of the d.c.voltage
The alarm E05 will be shown at the display and the connected
load is supplied through the internal bypass further on.
E06 : Misvoltage of the battery (voltage higher than 280V DC )
The alarm E06 will be shown at the display and the connected
load is supplied through the internal bypass further on.
E07 : Battery voltage is too high or too low
The alarm E07 will be shown at the display and the connected
load is supplied through the internal bypass further on
Vac
Hz
°C
%
R S T I/P O/P
LOAD
+
BATT
LINE
BY PASS
INV
BACKUP
FAULT
INV
!
0 % 20 % 40 % 60 % 80 % 100 %
0 % 20 % 40 % 60 % 80 % 100 %
E01
Vac
Hz
°C
%
R S T I/P O/P
LOAD
+
BATT
LINE
BY PASS
INV
BACKUP
FAULT
INV
!
0 % 20 % 40 % 60 % 80 % 100 %
0 % 20 % 40 % 60 % 80 % 100 %
E02
Vac
Hz
°C
%
R S T I/P O/P
LOAD
+
BATT
LINE
BY PASS
INV
BACKUP
FAULT
INV
!
0 % 20 % 40 % 60 % 80 % 100 %
0 % 20 % 40 % 60 % 80 % 100 %
E03
Vac
Hz
°C
%
R S T I/P O/P
LOAD
+
BATT
LINE
BY PASS
INV
BACKUP
FAULT
INV
!
0 % 20 % 40 % 60 % 80 % 100 %
0 % 20 % 40 % 60 % 80 % 100 %
E04
Vac
Hz
°C
%
R S T I/P O/P
LOAD
+
BATT
LINE
BY PASS
INV
BACKUP
FAULT
INV
!
0 % 20 % 40 % 60 % 80 % 100 %
0 % 20 % 40 % 60 % 80 % 100 %
E05
Vac
Hz
°C
%
R S T I/P O/P
LOAD
+
BATT
LINE
BY PASS
INV
BACKUP
FAULT
INV
!
0 % 20 % 40 % 60 % 80 % 100 %
0 % 20 % 40 % 60 % 80 % 100 %
E07
Vac
Hz
°C
%
R S T I/P O/P
LOAD
+
BATT
LINE
BY PASS
INV
BACKUP
FAULT
INV
!
0 % 20 % 40 % 60 % 80 % 100 %
0 % 20 % 40 % 60 % 80 % 100 %
E06

JOVYATLAS UPS-division
Operating manual POWERMASTER MMIL BAX 3330E page 14
Attention
High relevant devices and so on won’t be supplied further on. If it’s still
necessary to supply them by the UPS, there has to be installed an external
bypass to feed the loads during a failure or servicing of the UPS further on.
Attention!
To protect the batteries the UPS-system switches-off at the moment the adjusted
battery cut-off voltage is reached.
Thereby the system is completely released. In case of mains returning the UPS-
system returns automatically into the normal operation state.
8.2 Reset of the alarm messages for 115V – Series
The alarm messages can’t be reset without switching off the UPS-system completely.
- Switch off the complete load at the consumer distribution pole of the UPS.
-Switch off the UPS-systems POWERMASTER M 1000 through removing the input mains of the
device. Than you have to press down the push button OFF in front of the display for 2 seconds. After a
delay of 5 seconds the UPS-system will switch-off completely.
-In case of no success please contact our service-department.
8.3 Acoustical alarms (deactivated) and troubleshooting for 115V - Series
The symbol LINE at the display is out and the symbols INV and BACKUP are lightening.
- Failure of the mains (input mains of the UPS-system)
Measure: Check the line from the terminals to the UPS-system and control the mains fuses of
the domestic installation
- The symbol INV is out, the symbol BYPASS is on and the load indication is flashing:
The UPS is overloaded.
Measure: Decrease the loading of the UPS-system by switching-off separate consumers.

JOVYATLAS UPS-division
Operating manual POWERMASTER MMIL BAX 3330E page 15
9. Remote control for 115V - Series
The UPS possesses a signal output at the rear side of the ups.
The serial interface serves to the data transfer between a PC and the UPS.
Even the inspection of the UPS can be done by PC. In case of mains failure the switch-off of the UPS is
possible.
Pin holding of the data transfer interface
PIN Description of the function input / output Contact rating
A Reference earth for PIN B + C output TTL – Logic
B RS 232 data output TX output TTL – Logic
C Remote shutdown RX output TTL – Logic
D Battery low, Battery discharged input TTL – Logic
E Mains failure input TTL – Logic
F Reference earth for PIN D + E (RTN) input TTL - Logic
Technical deviations are possible
10. Maintenance
In case of longer standstill of the UPS (>= 4 weeks) the battery has to be charged monthly. For this charging
you only have to connect the UPS to the mains for a charging time of at least 8 hours.
However we recommend a charging time for about 24 hours.
The battery in its standard version is maintenance-free. Please note the hints of the battery-manufacturer in
case of using a special battery.
The ventilation slot at the backside of the UPS has to be clean, without any dust or something soiling to
prevent a reduced air-exchange. Please observe the necessary distance to surrounding walls of at least 100
mm.
Half a year you have to check up the perfect function of the UPS. Therefore you have to disconnect the UPS
from the mains with connected load / consumers.
We recommend the use of a remote control system in case of UPS systems which can’t be controlled directly.